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Submittal Action Sheet-Fire Protection Materials Products
MAGGIORE CONSTRUCTION CORP. 13 Wheeling Avenue, Woburn, MA 01801 Phone 781.935.6100 FAX 781.933.8044 SUBMITTAL ACTION SHEET Oxoboxo Lofts 40 Pink Row Uncasville, CT General Contractor:Architect: Maggiore Construction Corp.Paul B Bailey Architects 13 Wheeling Ave.110 Audubon Street Woburn, MA 01801 New Haven, CT 06510 Job No.: 1529 Job No.: 16-063 Prepared By:Maggiore Construction Corp. Form of Submittal: Samples Cut Sheets Schedule Shop Drawings Other Description:Fire Protection Materials & Products Upright and Pendant Sprinklers Manufacturer:Viking, Tyco, Grinnell Other/Notes: Received By MCC:12/18/2019 Received By Owner: Reviewed:Comments: Approved Approved as Noted Rejected Revise and Re-submit Compliance Equal Submitted For Approval By: Gifford Perry - Senior Project Manager Approved By: Date:12/18/2019 Date: Project: Oxoboxo Lofts Location: Uncasville, CT Date:12/18/19 Architect:Subcontractor OR MEP Eng: Vendor:Synergy Fire Systems Structural Eng: Civil Eng: Submittal Fire Protection Material / Products Env Eng:Description: Upright and Pendent Sprinklers Sch 10/40 Pipe Specs. Section: Construction Manager's Stamp Area Page: Paragraph: X First Submission Resubmission #: X Submitted as Specified Submitted as Substitution (As equal) Comments: Architect's Stamp Area Engineer's Stamp Area (As Required) Received Stamp Area Paul B Baily Architects Maggiore 13 Wheeling Avenue Woburn, MA 01801 Aztech Engineers Inc FREEDOM® RESIDENTIAL UPRIGHT SPRINKLER VK467 (K4.9) TECHNICAL DATA Page 1 of 6 Form No. F_090413 18.10.18 Rev 17.1.P65 The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058 Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.comVisit the Viking website for the latest edition of this technical data page: www.vikinggroupinc.com 1. DESCRIPTION Viking Freedom® Residential Upright Sprinkler VK467 is a small, thermosensitive, glass-bulb residential sprinkler available in several different finishes and temperature ratings to meet varying design requirements. The Electroless Nickel PTFE (ENT) coating has been investigated for installation in corrosive atmospheres and is C-UL-US-EU Listed as corro- sion resistant as indicated in the Approval Chart. The orifice design, with a K-Factor of 4.9 (70.6 metric†), allows efficient use of available water supplies for the hydraulically designed fire-protection system. The glass bulb operating element and special deflector characteris- tics meet the challenges of residential sprinkler standards. 2. LISTINGS AND APPROVALS UL Listed (C-UL-US-EU): Category VKKW NYC Approved: MEA 89-92-E, Volume 35 Refer to the Approval Chart Design Criteria for C-UL-US-EU Listing requirements that must be followed. 3. TECHNICAL DATA Specifications: Available since 2014. Minimum Operating Pressure: Refer to the Approval Chart.Maximum Working Pressure: 175 psi (12 bar). Factory tested hydrostatically to 500 psi (34.5 bar). Thread size: 1/2” (15 mm) NPT Nominal K-Factor: 4.9 U.S. (70.6 metric†) †Metric K-factor measurement shown is in Bar. When pressure is measured in kPa, divide the metric K-factor shown by 10.0. Glass-bulb fluid temperature rated to -65 °F (-55 °C) Overall Length: 2-1/4” (58 mm) Material Standards:Frame Casting: Brass UNS-C84400 or QM Brass Deflector: Brass UNS-C23000 or Bronze UNS-C22000 Bulb: Glass, nominal 3 mm diameter Belleville Spring Sealing Assembly: Nickel Alloy, coated on both sides with Polytetrafluoroethylene (PTFE) Tape Pip Cap and Insert Assembly: Copper UNS-C11000 and Stainless Steel UNS-S30400Compression Screw: Brass UNS-C36000 For ENT coated sprinklers: Belleville spring - Exposed, Screw and Pipcap - ENT plated. Ordering Information: (Also refer to the current Viking price list.) Sprinkler: Base Part No. 19154 Order Sprinkler VK467 by first adding the appropriate suffix for the sprinkler finish and then the appropriate suffix for the tempera- ture rating to the sprinkler base part number. Finish Suffix: Brass = A, Chrome = F, White Polyester = M-/W, Black Polyester = M-/B, and ENT = JN Temperature Suffix: 155 °F (68 °C) = B, 175 °F (79 °C) = D For example, sprinkler VK467 with a Brass finish and a 155 °F (68 °C) temperature rating = Part No. 19154AB. Available Finishes And Temperature Ratings: Refer to Table 1. Accessories: (Also refer to Viking website.) Sprinkler Wrenches: A. Standard Wrench: Part No. 21475M/B (available since 2017) Sprinkler Cabinets: A. Six-head capacity: Part No. 01724A (available since 1971)B. Twelve-head capacity: Part No. 01725A (available since 1971) Replaces Form No. F_090413 Rev 17.1 (Added P65 Warning.) FREEDOM® RESIDENTIAL UPRIGHT SPRINKLER VK467 (K4.9) TECHNICAL DATA Page 2 of 6 Form No. F_090413 18.10.18 Rev 17.1.P65 The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058 Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.comVisit the Viking website for the latest edition of this technical data page: www.vikinggroupinc.com 4. INSTALLATION Refer to appropriate NFPA Installation Standards. 5. OPERATION During fire conditions, the heat-sensitive liquid in the glass bulb expands, causing the glass to shatter, releasing the pip cap and sealing spring assembly. Water flowing through the sprinkler orifice strikes the sprinkler deflector, forming a uniform spray pattern to extinguish or control the fire. 6. INSPECTIONS, TESTS AND MAINTENANCERefer to NFPA 25 for Inspection, Testing and Maintenance requirements. 7. AVAILABILITY The Viking Model VK467 Sprinkler is available through a network of domestic and international distributors. See The Viking Corporation web site for the closest distributor or contact The Viking Corporation. 8. GUARANTEEFor details of warranty, refer to Viking’s current list price schedule or contact Viking directly. TABLE 1: AVAILABLE SPRINKLER TEMPERATURE RATINGS AND FINISHES Sprinkler Temperature Classification Sprinkler Nominal Temperature Rating1 Maximum Ambient Ceiling Temperature2 Bulb Color Ordinary 155 °F (68 °C)100 °F (38 °C)Red Intermediate 175 °F (79 °C)150 °F (65 °C)Yellow Sprinkler Finishes: Brass, Chrome, White Polyester, Black Polyester, and ENT Corrosion Resistant Coatings3: ENT Footnotes 1 The sprinkler temperature rating is stamped on the deflector. 2 Based on NFPA-13. Other limits may apply, depending on fire loading, sprinkler location, and other requirements of the Authority Having Jurisdiction. Refer to specific installation standards. 3 The corrosion resistant coatings have passed the standard corrosion test required by the approving agencies indicated in the Approval Chart. These tests cannot and do not represent all possible corrosive environments. Prior to installation, verify through the end-user that the coatings are compat- ible with or suitable for the proposed environment. For ENT coated sprinklers, the waterway is coated. Note that the spring is exposed on sprinklers with ENT coating. Figure 1: Standard Sprinkler Wrench 21475M/B Protective Sprinkler Clip Wrench Flat FREEDOM® RESIDENTIAL UPRIGHT SPRINKLER VK467 (K4.9) TECHNICAL DATA Page 3 of 6 Form No. F_090413 18.10.18 Rev 17.1.P65 The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058 Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.comVisit the Viking website for the latest edition of this technical data page: www.vikinggroupinc.com Approval ChartViking VK467, 4.9 K-Factor Residential Upright Sprinkler For systems designed to NFPA 13D or NFPA 13R. For systems designed to NFPA 13, refer to the design criteria. For Ceiling types refer to NFPA 13, 13R or 13D 2013 Editions Sprinkler Base Part Number1 SIN NPT Thread Size Nominal K-Factor Maximum Water Working Pressure Overall Length Inches mm U.S.metric2 Inches mm 19154 VK467 1/2 15 4.9 70.6 175 psi (12 bar)2-1/4 58 Max. Coverage Area4 Ft.X Ft. (m X m) Ordinary Temp Rating (155 °F/68 °C) Intermediate Temp Rating (175 °F/79 °C) Deflector to Ceiling Installation Type Listings and Approvals3 Minimum Spacing Ft. (m) Flow4 GPM (L/min) Pressure4 PSI (bar) Flow4 GPM (L/min) Pressure4 PSI (bar) 5 NYC NSF 12 X 12 (3.7 X 3.7) 14 (53.0) 8.16 (0.56) 14 (53.0) 8.16 (0.56) 3 - 5 inches Upright See Foot- note 7 and 9. See Foot- note 6. See Foot- note 7. 9 (2.74) 14 X 14 (4.3 X 4.3) 14 (53.0) 8.16 (0.56) 14 (53.0) 8.16 (0.56) 16 X 16 (4.9 X 4.9) 16 (60.6) 10.66 (0.73) 16 (60.6) 10.66 (0.73) 12 X 12 (3.7 X 3.7) 15 (56.8) 9.37 (0.65) 15 (56.8) 9.37 (0.65) 5 - 10 inches 14 X 14 (4.3 X 4.3) 15 (56.8) 9.37 (0.65) 15 (56.8) 9.37 (0.65) 16 X 16 (4.9 X 4.9) 18 (68.1) 13.49 (0.93) 18 (68.1) 13.49 (0.93) 12 X 12 (3.7 X 3.7) 15 (56.8) 9.37 (0.65)---- 1 to 3 inch- es below 14 inch beams 14 X 14 (4.3 X 4.3) 15 (56.8) 9.37 (0.65)---- 16 X 16 (4.9 X 4.9) 18 (68.1) 13.49 (0.93)---- Footnotes 1 Part number shown is the base part number. For complete part number, refer to Viking’s current price schedule. 2 Metric K-factor measurement shown is when pressure is measured in Bar. When pressure is measured in kPa, divide the metric K-factor shown by 10.0. 3 This chart shows the listings and approvals available at the time of printing. Other approvals may be in process. Check with the manufacturer for any additional approvals. Refer also to Design Criteria. 4 For areas of coverage smaller than shown, use the “Flow” and “Pressure” for the next larger area listed. Flows and pressures listed are per sprinkler. The distance from sprinklers to walls shall not exceed one-half the sprinkler spacing indicated for the minimum “Flow” and “Pressure” used. 5 Listed by Underwriter’s Laboratories, Inc. for use in the U.S., Canada, and European Union. 6 Meets New York City requirements, effective July 1, 2008. 7 Approved Finishes are: Brass, Chrome, White Polyester, and Black Polyester8 8 Other paint colors are available on request with the same C-UL-US-EU listings as the standard finish colors. 9 C-UL-US-EU listed as corrosion resistant - Electroless Nickel PTFE (ENT) FREEDOM® RESIDENTIAL UPRIGHT SPRINKLER VK467 (K4.9) TECHNICAL DATA Page 4 of 6 Form No. F_090413 18.10.18 Rev 17.1.P65 The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058 Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.comVisit the Viking website for the latest edition of this technical data page: www.vikinggroupinc.com DESIGN CRITERIA (Also refer to the Approval Chart.) UL Listing Requirements (C-UL-US-EU): When using Viking Residential Upright Sprinkler VK467 for systems designed to NFPA 13D or NFPA 13R, apply the listed areas of coverage and mini-mum water supply requirements shown in the Approval Chart. For systems designed to NFPA 13: The number of design sprinklers is to be the four contiguous most hydraulically demanding sprinklers. The mini-mum required discharge from each of the four sprinklers is to be the greater of the following: • The flow rates given in the Approval Chart for NFPA 13D and NFPA13R applications for each listed area of coverage, or • Calculated based on a minimum discharge of 0.1 gpm/sq. ft. over the “design area” in accordance with sections 8.5.2.1 or 8.6.2.1 of NFPA 13. • Minimum distance between residential sprinklers: 9 ft. (2.74 m). BEAM CEILING GUIDELINES C-UL-US-EU Listed for installation in residential occupancies with beam ceilings (with horizontal ceilings only).Refer to the Approval Chart for sprinkler areas of coverage and hydraulic design. Sprinkler Location: Locate sprinklers on the underside of the beams (not in the bays or pockets formed by the beams). Refer to Figure 2. The vertical distance from the sprinkler deflector to the bottom of the primary beam must be between 1” and 3” (25 to 76 mm). The horizontal distance from the centerline of the sprinkler to the primary beam cannot be more than 2” (51 mm) (Figure 2). Beam Position: Directly attached to the underside of a combustible or non-combustible smooth ceiling of any height. Beam Size and Shape (Cross section): • Depth: Maximum 14” (356 mm) for primary beams. Secondary beam depth cannot be greater than the primary beam. • Width: Unlimited. • Beam Shape: Rectangular to circular. Beam Types: Combustible or non-combustible, solid surface, solid or hollow core. Beam Spacing: A. For primary beams, the distance from the wall to the center of the nearest primary beam must be at least 3’-4” (1.0 m), and not more than one-half the listed sprinkler spacing. Note: Sprinklers may not be required to be located in the first beam nearest the wall. Center-to-center distance between primary beams is to be a maximum of 16 ft (4.9 m). Refer to Figure 3A.B. When beam pockets created by the primary beams exceed 20 ft (6.1 m) in length, secondary beams are required as follows (also refer to Figure 3B):1. Secondary beam depth must be equal to primary beam depth.2. Secondary beams must be placed so that the bays formed by the primary beams do not exceed 20 ft (6.1 m) in length.C. When primary beam spans do not exceed 20 ft (6.1 m), secondary beams (not required) may have any distance from wall to nearest secondary beam and any distance center to center between secondary beams. Refer to Figure 3C. Also: When primary beam spans exceed 20ft (6.1m) an alternate protection scheme for the compartment would be to calculate all the sprinklers in the com-partment. Refer to Figure 5. • More stringent design requirement. • Secondary beams or baffles would not be required for a compartment space design. • The minimum required discharge from each sprinkler would utilize flow rates given in the Approval Chart for NFPA 13D and NFPA13R applications Lintels: Must be present over doorways exiting the compartment. Lintel height must be at least 8” (203 mm), or at least the depth of the primary beams, whichever is greater. Beam and Soffit Arrangements: If a soffit is installed, beams may be arranged within the soffit. The cross section of the soffit may be any size, pro-vided it does not create an obstruction to water distribution per the obstruction rules of NFPA 13 for residential sprinklers. Where there is a soffit, beam spacing from the wall is to be measured from the face of the soffit rather than the wall. Refer to Figure 3D. NOTE: The sprinkler area of coverage is to be measured from the wall. Definitions: • Primary beams: The main beams that run primarily in one direction. • Secondary beams: The beams that run perpendicular to the main beams. IMPORTANT: Always refer to Bulletin Form No. F_091699 - Care and Handling of Sprinklers. Also refer to Form No.s F_080190, F_080814, and F_080415 for general care, installation, and maintenance information. Viking sprinklers are to be installed in accordance with the latest edition of Viking technical data, the appropriate standards of NFPA and any other similar Authorities Having Jurisdiction, and also with the provisions of governmental codes, ordinances, and standards, whenever applicable. Final approval and acceptance of all residential sprinkler installations must be obtained from the Authorities Having Jurisdiction. FREEDOM® RESIDENTIAL UPRIGHT SPRINKLER VK467 (K4.9) TECHNICAL DATA Page 5 of 6 Form No. F_090413 18.10.18 Rev 17.1.P65 The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058 Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.comVisit the Viking website for the latest edition of this technical data page: www.vikinggroupinc.com Figure 2: Sprinkler Positioning Under Primary Beams Figure 3: Sprinkler Positioning Under Primary Beams FREEDOM® RESIDENTIAL UPRIGHT SPRINKLER VK467 (K4.9) TECHNICAL DATA Page 6 of 6 Form No. F_090413 18.10.18 Rev 17.1.P65 The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058 Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.comVisit the Viking website for the latest edition of this technical data page: www.vikinggroupinc.com Figure 5: Alternate Entire Compartment Protection Scheme Example Figure 4B: Primary Beam Spans over 20 ft (6.1 m)Figure 4A: Primary Beam Spans up to 20 ft (6.1 m) All dimensions are measured to wall faces and to centerlines of beams. A = Distance from wall to nearest primary beam: Minimum: 3 ft 4 in (1.0 m). Maximum: No more than 1/2 listed sprinkler spacing. B = Spacing between primary beams: 16 ft (4.9 m) maximum C = Beam depth: 14” (356 mm) maximum D = Beam span: 20 ft (6.1 m) maximum All dimensions are measured to wall faces and to centerlines of beams. A = Distance from wall to nearest primary beam: Minimum: 3 ft 4 in (1.0 m). Maximum: No more than 1/2 listed sprinkler spacing. B = Spacing between primary beams: 16 ft (4.9 m) maximum C = Beam depth: 14” (356 mm) maximum D = 20 ft (6.1 m) maximum for secondary beams that are to be equal in depth for primary beams and that are required so that primary beam pockets do not exceed 20 ft (6.1 m). All dimensions are measured to wall faces and to centerlines of beams. • Primary beam spans exceeding 20 ft (6.1 m) • Secondary beams or baffles not required • Calculate all sprinklers in compartment (Above example 6 sprinklers) EXAMPLE Replaces Form No. F_090413 Rev 17.1 (Added P65 Warning.) Series RFII — 5.6 K-factor“Royal Flush II” Concealed Pendent SprinklersQuick & Standard Response, Standard Coverage Page 1 of 4 MARCH 2019 TFP181 IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and instal-lation of sprinkler systems and com-ponents. Improper handling and installation can permanently damage a sprinkler system or its compo-nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com General Description The TYCO Series RFII 5.6 K-factor, “Royal Flush II” Concealed Pendent Sprinklers Quick Response (3-mm bulb) and Standard Response (5-mm bulb), are decorative sprinklers fea-turing a flat cover plate designed to conceal the sprinkler. These sprinklers are optimal for architecturally sensi-tive areas such as hotel lobbies, office buildings, churches, and restaurants. Each sprinkler includes a Cover Plate/Retainer Assembly and a Sprinkler/Support Cup Assembly. The separa-ble, two-piece assembly design pro-vides the following benefits: • Allows installation of the sprinklers and pressure testing of the fire pro-tection system prior to installation of a suspended ceiling or application of the finish coating to a fixed ceiling. • Permits the removal of suspended ceiling panels for access to building service equipment without having to first shut down the fire protection system and remove sprinklers. • Provides for 1/2 in. (12,7 mm) of ver-tical adjustment to allow a measure of flexibility in determining the length of fixed piping to cut for the sprinkler drops. The Series RFII Sprinklers are shipped with a Disposable Protective Cap. The Protective Cap is temporarily removed during installation and replaced to help protect the sprinkler during ceiling installation or finish. The tip of the Pro-tective Cap can be used to mark the center of the ceiling hole into plaster board or ceiling tiles by gently pushing the ceiling product against the Pro-tective Cap. When ceiling installa-tion is complete, the Protective Cap is removed and the Cover Plate/Retainer Assembly is installed. As an option, the Series RFII Standard Response (5-mm bulb) “Royal Flush II” Concealed Pendent Sprinklers can be fitted with a silicone Air and Dust Seal. See Figure 5. The Air and Dust Seal is intended for sensitive areas where it is desirable to prevent air and dust from the area above the ceiling to pass through the cover plate. NOTICE The Series RFII Concealed Pendent Sprinklers described herein must be installed and maintained in compliance with this document and with the appli-cable standards of the NATIONAL FIRE PROTECTION ASSOCIATION (NFPA), in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintain-ing their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Sprinkler Identification Number (SIN) TY3531 — 3 mm bulb TY3551 — 5 mm bulb Technical Data Sprinkler ApprovalsApprovals apply only to the service conditions indicated in the Design Criteria section. • TY3531 (3 mm Bulb) is UL Listed, C-UL Listed and NYC Approved (MEA 353-01-E) as Quick Response. • TY3531 (3 mm Bulb) is VdS Approved (Certificate No. G4090007). • TY3531 (3 mm Bulb) is FM and LPCB Approved (Ref. No. 094a/10) as Standard Response. Note: FM and LPCB do not approve concealed sprinklers for quick response. • TY3551 (5 mm Bulb) is UL Listed, C-UL Listed, FM Approved, LPCB Approved (Ref. No. 094a/9), and NYC Approved (MEA 353-01-E) as Standard Response. Approvals for Air and Dust SealUL and C-UL Listed for use with the RFII Standard Response Concealed Sprinkler (TY3551) Maximum Working PressureMaximum 250 psi (17,3 bar) by UL, C-UL, and NYC Maximum 175 psi (12,1 bar) by FM, VdS, and LPCB Temperature Rating155°F (68°C) Sprinkler with 139°F (59°C) Cover Plate 200°F (93°C) Sprinkler with 165°F (74°C) Cover Plate TFP181 Page 2 of 4 Discharge Coefficient K= 5.6 GPM/psi1/2 (80,6 LPM/bar1/2) Adjustment 1/2 in. (12,7 mm) Finishes See the Ordering Procedure section. Physical CharacteristicsFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bronze Support Cup . . . . . . . . . . . . . . . . . . .Plated SteelGuide Pins . . . . . . . . . . . . . . . . . . Stainless SteelDeflector . . . . . . . . . . . . . . . . . . . . . . . . . .BronzeCompression Screw . . . . . . . . . . . . . . . . . .Brass Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Glass Cap .....................Bronze or Copper Sealing Assembly ..Beryllium Nickel w/TEFLON Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . .Brass Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass Ejection Spring . . . . . . . . . . . . . . Stainless Steel Design Criteria The TYCO Series RFII 5.6 K-factor, “Royal Flush II” Concealed Pendent Sprinklers are intended for fire protec-tion systems designed in accordance with the standard installation rules recognized by the applicable Listing or Approval agency; for example, UL Listing is based on NFPA 13 and VdS Approval is based on the CEA 4001. For more information on LPCB and VdS Approvals, contact Johnson Controls at the following office: Enschede, NetherlandsTelephone: 31-53-428-4444Fax: 31-53-428-3377 The Series RFII Concealed Pendent Sprinklers are only listed and approved with the Series RFII Concealed Cover Plates having a factory applied finish. NOTICE Do not use the Series RFII in applica-tions where the air pressure above the ceiling is greater than that below. Down drafts through the Sprinkler/Support Cup Assembly can delay sprinkler operation in a fire situation. Operation When exposed to heat from a fire, the Cover Plate, normally soldered to the Retainer at three points, falls away to expose the Sprinkler/Support Cup Assembly. The Deflector — supported by the Guide Pins — then drops down to its operational position. The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, activating the sprinkler and allowing water to flow. Installation The TYCO Series RFII 5.6 K-factor, “Royal Flush II” Concealed Pendent Sprinklers must be installed in accor-dance with this section. General InstructionsDo not install any bulb-type sprin-kler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprinkler held horizontally, a small air bubble should be present. The diam-eter of the air bubble is approximately 1/16 in. (1,6 mm) for the 155°F (68°C) and 3/32 in. (2,4 mm) for the 200°F (93°C) temperature ratings. A leak-tight 1/2 in. NPT sprinkler joint should be obtained by applying a minimum to maximum torque of 7 to 14 lb-ft (9,5 to 19,0 N·m). Higher levels of torque can distort the sprinkler Inlet with consequent leakage or impairment of the sprinkler. Do not attempt to compensate for insufficient adjustment in the Sprinkler by under- or over-tightening the Sprin-kler/Support Cup Assembly. Re-adjust the position of the sprinkler fitting to suit. Step 1. Install the sprinkler only in the pendent position with the center-line of the sprinkler perpendicular to the mounting surface. Step 2. Remove the Protective Cap. Step 3. With pipe thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step 4. Wrench-tighten the sprinkler using only the RFII Sprinkler Wrench. See Figure 3. Apply the RFII Sprinkler Wrench to the Sprinkler as shown in Figure 3. SPRINKLER/SUPPORT CUPASSEMBLY COVER PLATE/RETAINERASSEMBLY GUIDEPINS (2) DEFLECTOR (DROPPED POSITION) COMPRESSION SCREW DEFLECTOR SUPPORT CUP WITH ROLL FORMED THREADS FRAME 1/2" NPT CAP BULB SEALINGASSEMBLY RETAINER WITH THREAD DIMPLES EJECTION SPRING SOLDER TABS (3) COVER PLATE THREAD INTO SUPPORT CUP UNTIL MOUNTING SURFACE IS FLUSH WITH CEILING FIGURE 1 MODEL RFII CONCEALED SPRINKLER ASSEMBLY TFP181 Page 3 of 4 A: 3-1/4 in. (82,6 mm)C: 2-3/8 to 2-5/8 in. (60,3 to 66,7 mm) B: 3/16 in. (4,8 mm)D: 1-3/4 to 2-1/4 in. (44,5 to 57,2 mm) Step 5. Replace the Protective Cap by pushing it upwards until it bottoms out against the Support Cup. See Figure 4. The Protective Cap helps prevent damage to the Deflector and Arms during ceiling installation and/or finish. You can also use the Protective Cap to locate the center of the clearance hole by gently pushing the ceiling material up against the center point of the Pro-tective Cap. NOTICE As long as the Protective Cap remains in place, the system is considered “Out of Service”. Step 6. After the ceiling has been completed with the 2-1/2 in. (63,5 mm) diameter clearance hole and in prep-aration for installing the Cover Plate/Retainer Assembly, remove and discard the Protective Cap. Verify that the Deflector moves up and down freely. If the Sprinkler is damaged and the Deflector does not move up and down freely, replace the entire Sprinkler. Do not attempt to modify or repair a damaged sprinkler. Step 7. When installing an Air and Dust Seal, see Figure 5; otherwise, proceed to Step 8. To attach the Air and Dust Seal, verify the angle of the outside edge of the seal is oriented accord-ing to Figure 5. Start the edge of the Retainer in the grooved slot of the Air and Dust Seal and continue around the retainer until the entire Air and Dust Seal is engaged. Step 8. Screw on the Cover Plate/Retainer Assembly until the Retainer, shown in Figure 2, or the Air and Dust Seal, shown in Figure 5, contacts the ceiling. Do not continue to screw on the Cover Plate/Retainer Assembly so that it lifts a ceiling panel out of its normal position. If you cannot engage the Cover Plate/Retainer Assembly with the Support Cup or you cannot engage the Cover Plate/Retainer Assembly suf-ficiently to contact the ceiling, you must reposition the Sprinkler Fitting. COVER PLATEPROFILE DEPTHDIMENSION B 1/2" (12,7 mm)THREADEDADJUSTMENTD FACE OFSPRINKLERFITTING MANUFACTURERPRESET GAP3/32" (2,4 mm) FACEOF CEILING,RETAINING RINGMOUNTINGSURFACE SPRINKLERSUPPORT CUPASSEMBLY CLEARANCE HOLEDIAMETERDIMENSION C DEFLECTORIN DROPPEDPOSITION 3/16" to 11/16"(4,8 to 17,5 mm)REFERENCE COVER PLATERETAINERASSEMBLY COVER PLATEDIAMETERDIMENSION A CLEARANCEHOLE FRAME ARM SUPPORT CUP 7/8" (23 mm)SQUARE ACCEPTS1/2" SOCKETDRIVE ALIGNARROWS WITHFRAME ARMS FIGURE 2 SERIES CONCEALED SPRINKLER INSTALLATION DIMENSIONS FIGURE 4 DISPOSABLE PROTECTIVE CAP FIGURE 3 RFII SPRINKLER WRENCH TFP181 Page 4 of 4 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association; TEFLON is a registered trademark of DuPont Care and Maintenance The TYCO Series RFII 5.6 K-factor, “Royal Flush II” Concealed Pendent Sprinklers must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this action. Absence of the Cover Plate/Retainer Assembly can delay sprinkler opera-tion in a fire situation. When properly installed, there is a nominal 3/32 in. (2,4 mm) air gap between the lip of the Cover Plate and the ceiling, as shown in Figure 2. This air gap is necessary for proper operation of the sprinkler. If the ceiling requires repainting after sprinkler installation, ensure that the new paint does not seal off any of the air gap. Do not pull the Cover Plate relative to the Enclosure. Separation may result. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other-wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers - before, during, and after installation. Sprin-klers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. See the Installation Section. Exercise care to avoid damage to sprin-klers before, during, and after instal-lation. Replace sprinklers damaged by dropping, striking, wrench twist-ing, wrench slipping, or the like. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. See the Installation section. If you must remove a sprinkler, do not reinstall it or a replacement without reinstalling the Cover Plate/Retainer Assembly. If a Cover Plate/Retainer Assembly becomes dislodged during service, replace it immediately. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION, for example, NFPA 25, in addition to the standards of any other authorities having jurisdiction. Contact the installing contractor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems should be inspected, tested, and maintained by a qualified Inspection Service in accor-dance with local requirements and/or national code. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name. Sprinkler/Support Cup AssemblySpecify: Series RFII (specify SIN), K=5.6, “Royal Flush II” Pendent Sprin-klers (specify) temperature rating, P/N* (specify): 155°F (68°C)200°F (93°C) TY3531 51-792-1-155 51-792-1-200 TY3551 51-790-1-155 51-790-1-200 * Use Suffix “I” for ISO 7-1 connection; for example, 51-792-1-155-I Separately Ordered Cover Plate/ Retainer Assembly:Specify: (temperature rating from below) Series RFII Concealed Cover Plate with (finish), P/N (specify). 139°F (59°C)(a) 165°F (74°C)(b) Grey White (RAL9002) . . . .56-792-0-135 56-792-0-165 Brass . . . . . . . . . .56-792-1-135 56-792-1-165 Pure White (c) (RAL9010) . . . .56-792-3-135 56-792-3-165 Signal White (RAL9003) . . . .56-792-4-135 56-792-4-165 Jet Black (RAL9005) . . . .56-792-6-135 59-792-6-165 Brushed Chrome . . . . . . . .56-792-8-135 56-792-8-165 Chrome . . . . . . . .56-792-9-135 56-792-9-165 Custom . . . . . . . .56-792-X-135 56-792-X-165 (a) For use with 155°F (68°C) sprinklers. (b) For use with 200°F (93°C) sprinklers. (c) Eastern Hemisphere sales only. Sprinkler WrenchSpecify: RFII Sprinkler Wrench, P/N 56-000-1-075 Air and Dust SealSpecify: Air and Dust Seal, P/N 56-908-1-001 SUPPORTCUP SPRINKLER AIR AND DUST SEALCOVER PLATE LIP OF RETAINER FACE OFCEILING ORIENTSEALBEVEL ASSHOWNCOVERPLATERETAINERASSEMBLY FIGURE 5 OPTIONAL AIR AND DUST SEAL FOR SERIES RFII (TY3551) Series TY-FRB — 5.6 K-factor Horizontal and Vertical Sidewall Sprinklers Quick Response, Standard Coverage Page 1 of 6 JULY 2018 TFP176 IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and instal-lation of sprinkler systems and com-ponents. Improper handling and installation can permanently damage a sprinkler system or its compo-nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com General Description The Series TY-FRB, 5.6 K-factor, Hori-zontal and Vertical Sidewall Sprinklers described in this data sheet are quick response -standard coverage, dec-orative 3 mm glass bulb type spray sprinklers designed for use in light and ordinary hazard, commercial occu-pancies such as banks, hotels, shop-ping malls, etc. They are designed for installation along a wall or the side of a beam and just beneath a smooth ceiling. Sidewall sprinklers are com-monly used instead of pendent or upright sprinklers due to aesthetics or building construction considerations, where piping across the ceiling is not desirable. The recessed version of the Series TY-FRB Horizontal Sidewall Sprinkler is intended for use in areas with a fin-ished wall. It uses a two-piece Style 10 Recessed Escutcheon with 1/2 in. (12,7 mm) of recessed adjustment or up to 3/4 in. (19,1 mm) of total adjustment from the flush sidewall position, or a two-piece Style 20 Recessed Escutch-eon with 1/4 in. (6,4 mm) of recessed adjustment or up to 1/2 in. (12,7 mm) of total adjustment from the flush side-wall position. The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the fixed pipe nipples to the sprinklers must be cut. Corrosion resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond that which would otherwise be obtained when exposed to corrosive atmo-spheres. Although corrosion resistant coated sprinklers have passed the standard corrosion tests of the appli-cable approval agencies, the testing is not representative of all possible cor-rosive atmospheres. Consequently, it is recommended that the end user be consulted with respect to the suit-ability of these coatings for any given corrosive environment. The effects of ambient temperature, concentration of chemicals, and gas/chemical velocity, should be considered, as a minimum, along with the corrosive nature of the chemical to which the sprinklers will be exposed. NOTICE The Series TY-FRB Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authori-ties having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating con-dition. Contact the installing contrac-tor or product manufacturer with any questions. Sprinkler Identification Numbers TY3331. . . . . . . . . . . . . . . . Horizontal TY3431. . . . . . . . . . . . . . . . . . Vertical Technical Data Approvals UL and C-UL Listed FM Approved LPCB Approved NYC Approved (Refer to Table A for complete approval information including corrosion resistant status.) Maximum Working Pressure Refer to Table B Discharge CoefficientK=5.6 GPM/psi1/2 (80,6 LPM/bar1/2) Temperature Ratings Refer to Table A TFP176 Page 2 of 6 Poly-Stainless Physical CharacteristicsFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . .BronzeButton ................L316 Stainless Steel*Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GlassCompression Screw . . . . . L316 Stainless Steel*HSW Deflector . . . . . . . . . . . . . .Copper/BronzeSealing Assembly .Gold Plated Beryllium Nickel w/TEFLON*Type L316 stainless steel (UNS 31603) per ASTM A479/479M or BS EN 1008 WN1.4404.Operation The glass bulb contains a fluid which expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. FinishesSprinkler: Refer to Table C Recessed Escutcheon: Signal or Pure White, Jet Black, Grey Aluminum, Chrome Plated, or Brass Plated Physical CharacteristicsFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . .BronzeButton . . . . . . . . . . . . . . . . . . . . . .Brass/CopperSealing Assembly ..Beryllium Nickel w/TEFLONBulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GlassCompression Screw . . . . . . . . . . . . . . . . .BronzeHSW Deflector . . . . . . . . . . . . . . . . . . . . .BronzeVSW Deflector . . . . . . . . . . . . . . . . . . . . . Copper Design Criteria The Series TY-FRB, 5.6 K-factor, Hor-izontal and Vertical Sidewall Sprin-klers are intended for fire protection systems designed in accordance with the standard installation rules rec-ognized by the applicable Listing or Approval agency (e.g., UL Listing is based on the requirements of NFPA 13, and FM Approval is based on the requirements of FM’s Loss Prevention Data Sheets). Only the Style 10 or 20 Recessed Escutcheon, as applicable, is to be used for recessed horizontal installations. 3 4 5 6 12 ** *Temperature rating isindicated on Deector Sealing Assembly Compression Screw Bulb Deector ButtonFrame 1/2"NPTWRENCHFLATS 7/16"(11,1 mm)NOMINALMAKE-IN 1-1/2"(38,1 mm) 2-3/16"(55,6 mm) ESCUTCHEON PLATE SEATING SURFACE DEFLECTOR HAT 1-13/16"(46,0 mm) 9/16"(14,3 mm) CENTERLINE OF SPRINKLER WATERWAY 2-7/8" DIA. (73,0 mm) STYLE 10RECESSEDESCUTCHEON - - - - -- 6 4 2 5 3 1 12 3 4 6 5 ** * * ** * Pipe thread connections per ISO 7-1 can be provided on special request Temperature rating isindicated on Deector Sealing Assembly ButtonFrame Bulb Deector Compression Screw ESCUTCHEON PLATE SEATING SURFACE 1-13/16"(46,0 mm) CENTERLINE OF SPRINKLER WATERWAY 2-7/8" DIA. (73,0 mm) STYLE 10 or 20RECESSEDESCUTCHEON 2-3/16"(55,6 mm) DEFLECTOR HAT 9/16"(14,3 mm)WRENCHFLATS 1-1/2"(38,1 mm) 7/16"(11,1 mm)NOMINALMAKE-IN 1/2"NPT -- - - - - 6 4 2 5 3 1 FIGURE 1 5.6 K-FACTOR QUICK RESPONSE SERIES TY-FRB HORIZONTAL SIDEWALL (TY3331) SPRINKLERS ALL FINISHES EXCEPT POLY-STAINLESS POLY-STAINLESS FINISH ONLY TFP176 Page 3 of 6 Installation The Series TY-FRB, 5.6 K-factor, Hori-zontal and Vertical Sidewall Sprinklers must be installed in accordance with this section. General InstructionsDo not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprin-kler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 in. (1,6 mm) for the 135°F (57°C) to 3/32 in. (2,4 mm) for the 286°F (141°C) temperature ratings. A leak tight 1/2 in. NPT sprinkler joint should be obtained with a torque of 7 to 14 lb-ft (9,5 to 19,0 N·m). Higher levels of torque may distort the sprin-kler and cause leakage or impairment of the sprinkler. Do not attempt to make-up for insuf-ficient adjustment in the escutcheon plate by under-or over-tightening the sprinkler. Readjust the position of the sprinkler fitting to suit. Series TY-FRB Horizontal and Vertical Sidewall Sprinkler InstallationThe Series TY-FRB Horizontal and Vertical Sidewall Sprinklers must be installed in accordance with the fol-lowing instructions. Step 1. Horizontal sidewall sprinklers are to be installed in the horizontal position with their centerline of water-way perpendicular to the back wall and parallel to the ceiling. The word “TOP” on the Deflector is to face towards the ceiling. Vertical sidewall sprinklers are to be installed in the pendent or upright position with the arrow on the Deflec-tor pointing away from the wall. Step 2. With pipe thread sealant applied to the pipe threads, hand tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Ref. Figure 5), With reference to Figure 1 or 2, the W-Type 6 Sprinkler Wrench is to be applied to the wrench flats. Series TY-FRB Recessed Horizontal Sidewall Sprinkler InstallationThe Series TY-FRB Recessed Horizon-tal Sidewall Sprinklers must be installed in accordance with this section. Step A. Recessed horizontal sidewall sprinklers are to be installed in the hori-zontal position with their centerline of waterway perpendicular to the back wall and parallel to the ceiling. The word “TOP” on the Deflector is to face towards the ceiling. Step B. After installing the Style 10 or 20 Mounting Plate over the sprinkler threads, hand tighten the sprinkler into the sprinkler fitting. Step C. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Ref. Figure 6). With reference to Figure 1, the W-Type 7 Recessed Sprinkler Wrench is to be applied to the sprin-kler wrench flats. Step D. After the ceiling has been installed or the finish coat has been applied, slide on the Style 10 or 20 Closure over the Series TY-FRB Sprin-kler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. Care and Maintenance The Series TY-FRB, 5.6 K-factor, Hori-zontal and Vertical Sidewall Sprinklers must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must be obtained from the proper authorities and all personnel who may be affected by this action must be notified. Absence of an escutcheon, which is used to cover a clearance hole, may delay the time to sprinkler operation in a fire situation. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated or other-wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers before, during, and after installation. Spriklers ** *** * * PENDENT UPRIGHT SECTION CROSSSHOWNSHOWN 1-1/2" (38,1 mm) ESCUTCHEON PLATE SEATING SURFACE 2-3/16"(55,6 mm) WRENCHFLATS 1/2"NPT 7/16"(11,1 mm)NOMINALMAKE-IN ARROW MUST POINT AWAY FROM AND BE PERPENDICULAR TO THE BACK WALL SURFACE 7 2-3/16"(55,6 mm) 3 1 6 5 2 4 Pipe threadconnectionsper ISO 7-1 canbe provided onspecial request. Temperaturerating isindicated onDeector. 12 Sealing Assembly ButtonFrame--Bulb 3 - 4 - 6 -Deector CompressionScrew5- FLOW EjectionSpring7- FIGURE 2 5.6 K-FACTOR QUICK RESPONSE SERIES TY-FRB VERTICAL SIDEWALL (TY3431) SPRINKLERS TFP176 Page 4 of 6 WRENCH RECESS(END "A" USED FOR1/2" NPT MODELS) WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENT WITH SPRINKLER WRENCHING AREA 1" (25,4 mm) 1-1/4" (31,8 mm) CLOSURE 1/4" (6,4 mm) 1/2" (12,7 mm) 1/2±1/8"(12,7±3,2 mm) 2-7/8" DIA. (73,0 mm) MOUNTINGSURFACE SERIESTY-FRB MOUNTINGPLATE FACE OF SPRINKLER FITTING 2-1/4" DIA. (57,2 mm) 1/8"(3,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTING SURFACE CLOSURE 1-1/4" (31,8 mm) 3/4" (19,1 mm) SERIES TY-FRB MOUNTING PLATE 3/4" (19,1 mm) 1/8" (3,2 mm) 1/4" (6,4 mm) FACE OFSPRINKLERFITTING 5/8±1/4"(15,9±6,4 mm) 2-1/4" DIA.(57,2 mm) FIGURE 5 W-TYPE 6 SPRINKLER WRENCH FIGURE 6 W-TYPE 7 RECESSED SPRINKLER WRENCH FIGURE 4 SERIES TY-FRB RECESSED HORIZONTAL SIDEWALL SPRINKLER WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON FIGURE 3 SERIES TY-FRB RECESSED HORIZONTAL SIDEWALL SPRINKLER WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON TFP176 Page 5 of 6 damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprikler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section). The owner must assure that the sprin-klers are not used for hanging any objects and that the sprinklers are only cleaned by means of gently dusting with a feather duster; otherwise, non-operation in the event of a fire or inad-vertent operation may result. Frequent visual inspections are rec-ommended to be initially performed for corrosion resistant coated sprin-klers, after the installation has been completed, to verify the integrity of the corrosion resistant coating. Thereafter, annual inspections per NFPA 25 should suffice; however, instead of inspecting from the floor level, a random sampling of close-up visual inspections should be made, so as to better determine the exact sprin-kler condition and the long term integ-rity of the corrosion resistant coating, as it may be affected by the corrosive conditions present. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Asso-ciation (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the install- ing contractor or product manufacturer with any questions. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. SPRINKLER FINISH (See Note 11) K TYPE TEMP. BULB LIQUID NATURAL BRASS CHROME PLATED POLYESTERc POLY- STAINLESSc LEAD COATED 5.6 1/2 in. NPT HORIZ. SIDEWALL (TY3331) 135°F (57°C)Orange 1, 2, 3, 4, 9, 10 1, 2, 3, 9 1, 2 1, 2, 3, 9 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue RECESSED HORIZ. SIDEWALL (TY3331)a Figure 3 135°F (57°C)Orange 1, 2, 4, 9, 10 1, 2, 9 1, 2 N/A155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green RECESSED HORIZ. SIDEWALL (TY3331)b Figure 4 135°F (57°C)Orange 1, 2, 3, 4, 9 N/A N/A155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 5.6 1/2 in. NPT VERTICAL SIDEWALL (TY3431) Installed Pendent or Upright 135°F (57°C)Orange 5, 6, 7, 8, 9 N/A 5, 6, 7, 9 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue NOTES: 1. Listed by Underwriters Laboratories, Inc. (UL) as Quick Response Sprinklers for use in Light and Ordinary Hazard Occupancies at a 4 to 12 in. (100 to 300 mm) top of deflec- tor to ceiling distance. 2. Listed by Underwriters Laboratories Inc. for use in Canada (C-UL) as Quick Response Sprinklers for use in Light and Ordinary Hazard Occupancies at a 4 to 12 in. (100 to 300 mm) top of deflector to ceiling distance. 3. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers for use in Light Hazard Occupancies at a 4 to 12 in. (100 to 300 mm) top of deflector to ceiling distance. 4. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 007a/04) at a 4 to 6 in. (100 to 150 mm) top of deflector to ceiling distance. The LPC does not rate the thermal sensitivity of horizontal sidewall sprinklers. 5. Listed by Underwriters Laboratories, Inc. as Quick Response Sprinklers for use in Light and Ordinary Hazard Occupancies. 6. Listed by Underwriters Laboratories for use in Canada (C-UL) as Quick Response Sprinklers for use in Light and Ordinary Hazard Occupancies. 7. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers for use in Light Hazard Occupancies. 8. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 094a/06 & 007a/04) as Quick Response Sprinklers. 9. Approved by the City of New York under MEA 354-01-E. 10. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 094a/06) at a 4 to 6 in. (100 to 150 mm) top of deflector to ceiling distance. The LPC does not rate the thermal sensitivity of horizontal sidewall sprinklers. 11. Where Polyester Coated and Lead Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion Resistant Sprinklers. Where Lead Coated Sprinklers are noted to be FM Approved, the sprinklers are FM Approved as Corrosion Resistant Sprinklers. a. Installed with Style 10 (1/2 in. NPT) 3/4 in.Total Adjustment Recessed Escutcheon. b. Installed with Style 20 (1/2 in. NPT) 1/2 in. Total Adjustment Recessed Escutcheon. c. Frame and deflector only. TABLE A LABORATORY LISTINGS AND APPROVALS TFP176 Page 6 of 6 NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association; TEFLON is a registered trademark of DuPont 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2018 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com Ordering Procedure Contact your local distributor for avail-ability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler Assemblies with NPT Thread Connections: Specify: Series TY-FRB (specify SIN), (specify K-factor), (specify) Horizontal Sidewall or Vertical Sidewall Sprinkler, Standard Response, Standard Coverage, (specify) temperature rating, (specify) finish or coating, P/N (specify from Table C) Recessed EscutcheonSpecify: Style (10 or 20) Recessed Escutcheon with (specify*) finish, P/N (specify*) * Refer to Technical Data Sheet TFP770Sprinkler WrenchSpecify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387 Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001 NOTES:1. The maximum working pressure of 250 psi (17,2 bar) only applies to the Listing by Underwriters Laboratories, Inc. (UL); the Listing by Underwriters Laboratories, Inc. for use in Canada (C-UL); and, the Approval by the City of New York. SPRINKLER FINISH 1 NATURAL BRASS 2 POLY-STAINLESS GREY ALUMINUM (RAL9007)1 POLYESTER 3 PURE WHITE (RAL9010)2 POLYESTER 4 SIGNAL WHITE (RAL9003) POLYESTER 5 JET BLACK (RAL9005)3 POLYESTER 7 LEAD COATED 9 CHROME PLATED NOTES:1. Available for TY3331 only.2. Eastern Hemisphere sales only.3. Available in 155°F (68°C) or 200°F (93°C temperature rating only. SIN 378 HORIZONTAL SIDEWALL TY3331 375 VERTICAL SIDEWALL TY3431 TEMPERATURE RATINGS 135 135°F (57°C) 155 155°F (68°C) 175 175°F (79°C) 200 200°F (93°C) 286 286°F (141°C) P/N 57 – XXX – X – XXX SPRINKLER FINISH K TYPE NATURAL BRASS CHROME PLATED POLYESTER LEAD COATED 5.6 1/2 in. NPT HORIZONTAL SIDEWALL (TY3331)250 PSI (17,2 BAR) or 175PSI (12,1 BAR) (SEE NOTE 1)RECESSED HORIZ. SIDEWALL (TY3331) VERTICAL SIDEWALL (TY3431)175 PSI (12,1 BAR) TABLE B MAXIMUM WORKING PRESSURE TABLE C PART NUMBER SELECTION SERIES TY-FRB HORIZONTAL AND VERTICAL SIDEWALL SPRINKLERS Series TY-FRB – 2.8, 4.2, 5.6, and 8.0 K-Factor Upright, Pendent, and Recessed Pendent Sprinklers Quick Response, Standard Coverage Page 1 of 10 JULY 2018 TFP171 IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and instal-lation of sprinkler systems and com-ponents. Improper handling and installation can permanently damage a sprinkler system or its compo-nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com General Description The TYCO Series TY-FRB 2.8, 4.2, 5.6, and 8.0 K-factor Upright, Pendent, and Recessed Pendent Sprinklers described in herein are quick response, standard coverage, decorative 3 mm glass bulb-type spray sprinklers. They are designed for use in light or ordinary hazard, commercial occupancies such as banks, hotels, and shopping malls. The TY-FRB Recessed Pendent Sprin-kler, where applicable, is intended for use in areas with a finished ceiling. This recessed pendent sprinkler uses one of the following Recessed Escutcheons: • A two-piece Style 10 (1/2 in. NPT) or Style 40 (3/4 in. NPT) Recessed Escutcheon with 1/2 in. (12,7 mm) of recessed adjustment or up to 3/4 in. (19,1 mm) of total adjustment from the flush pendent position. • A two-piece Style 20 (1/2 in. NPT) or Style 30 (3/4 in. NPT) Recessed Escutcheon with 1/4 in. (6,4 mm) of recessed adjustment or up to 1/2 in. (12,7 mm) of total adjustment from the flush pendent position. The adjustment provided by the Recessed Escutcheon reduces the accuracy to which the fixed pipe drops to the sprinklers must be cut. Corrosion-resistant coatings, where applicable, are utilized to extend the life of copper alloy sprinklers beyond what would be obtained when exposed to corrosive atmospheres. Although corrosion-resistant coated sprinklers have passed the standard corrosion tests of the applicable approval agen-cies, the testing is not representative of all possible corrosive atmospheres. Consequently, it is recommended that the end user be consulted with respect to the suitability of these coatings for any given corrosive environment. The effects of ambient temperature, con-centration of chemicals, and gas/chemical velocity, should be consid-ered, as a minimum, along with the cor-rosive nature of the chemical to which the sprinklers will be exposed. An intermediate level version of the Series TY-FRB Pendent Sprinklers is detailed in Technical Data Sheet TFP356. Sprinkler Guards are detailed in Technical Data Sheet TFP780. NOTICE The Series TY-FRB 2.8, 4.2, 5.6, and 8.0 K-factor Upright, Pendent, and Recessed Pendent Sprinklers described herein must be installed and maintained in compliance with this document and with the applicable standards of the National Fire Protec-tion Association (NFPA), in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for maintain-ing their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. NFPA 13 prohibits installation of 1/2 in. NPT sprinklers with K-factors greater than 5.6 in new construction. They are intended for retrofit in existing sprinkler systems only. Sprinkler Identification Number (SIN) TY1131 . . .Upright 2.8K, 1/2 in. NPT TY1231 ..Pendent 2.8K, 1/2 in. NPT TY2131 ...Upright 4.2K, 1/2 in. NPT TY2231 ..Pendent 4.2K, 1/2 in. NPT TY3131 ...Upright 5.6K, 1/2 in. NPT TY3231 ..Pendent 5.6K, 1/2 in. NPT TY4131 ...Upright 8.0K, 3/4 in. NPT TY4231 ..Pendent 8.0K, 3/4 in. NPT TY4831 ...Upright 8.0K, 1/2 in. NPT TY4931 ..Pendent 8.0K, 1/2 in. NPT Technical Data ApprovalsUL and C-UL Listed FM, LPCB, and NYC Approved Refer to Table A and B for complete approval information including corrosion-resistant status. Maximum Working PressureRefer to Table C TFP171 Page 2 of 10 Discharge CoefficientK=2.8 GPM/psi½ (40,3 LPM/bar½) K=4.2 GPM/psi½ (60,5 LPM/bar½) K=5.6 GPM/psi½ (80,6 LPM/bar½) K=8.0 GPM/psi½ (115,2 LPM/bar½) Temperature Rating Refer to Table A and B FinishesSprinkler: Refer to Table D Recessed Escutcheon: Signal or Pure White, Grey Aluminum, Jet Black, Chrome Plated, or Natural Brass Physical CharacteristicsFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . .BronzeButton . . . . . . . . . . . . . . . . . . . . . .Brass/CopperSealing Assembly ..Beryllium Nickel w/TEFLONBulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GlassCompression Screw . . . . . . . . . . . . . . . . .BronzeDeflector . . . . . . . . . . . . . . . . . . .Copper/BronzeBushing (K=2.8) . . . . . . . . . . . . . . . . . . . .Bronze Poly-Stainless Physical CharacteristicsFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . .BronzeButton ................L316 Stainless Steel*Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .GlassCompression Screw . . . . . L316 Stainless Steel*Deflector . . . . . . . . . . . . . . . . . . .Copper/BronzeSealing Assembly .Gold Plated Beryllium Nickel w/TEFLON*Type L316 stainless steel (UNS 31603) per ASTM A479/479M or BS EN 1008 WN1.4404.Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb, allowing the sprinkler to activate and water to flow. Design Criteria The TYCO Series TY-FRB 2.8, 4.2, 5.6, and 8.0 K-factor Upright, Pendent, and Recessed Pendent Sprinklers are intended for fire protection systems designed in accordance with the stan-dard installation rules recognized by the applicable Listing or Approval agency, such as UL Listing based on the requirements of NFPA 13 and FM Approval based on the requirements of the FM Global Loss Prevention Data Sheets. Use only the style 10, 20, 30, or 40 Recessed Escutcheon, as applica-ble, for recessed pendent installations. *** * ** * UPRIGHT PENDENT CROSS SECTIONRECESSED PENDENT 7/16"(11,1 mm)NOMINALMAKE-IN ESCUTCHEONPLATE SEATINGSURFACE STYLE 10 or 20 RECESSED ESCUTCHEON Pipe thread connections perISO 7-1 can be provided onspecial request. Temperature ratingis indicated onDeector. WRENCH FLATS 2-3/16" (55,6 mm) SealingAssembly CompressionScrew12ButtonFrame-- Bulb 3 - 4 -6 -Deector 5 - 7 Bushing- 1/2" NPT 6 5 1 4 2 3 7 2-7/8" (73,0 mm) DIA. 2-1/4" (57,2 mm) 1-9/16"(39,7 mm) ** *** * * UPRIGHT PENDENT RECESSED PENDENT CROSS SECTION 7/16"(11,1 mm)NOMINALMAKE-IN ESCUTCHEON PLATE SEATING SURFACE STYLE 10 or 20 RECESSED ESCUTCHEON Pipe thread connections perISO 7-1 can be provided onspecial request. Temperature ratingis indicated onDeector. WRENCH FLATS 2-3/16" (55,6 mm) 2-3/16" (55,6 mm) 1-1/2" (38,1 mm) SealingAssembly CompressionScrew 1/2" NPT Frame Button-2 1 - Deector6- 2-7/8" (73,0 mm) DIA.6 4 5 2 1 3 4 -Bulb 3 -5 - FIGURE 1 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY1131) AND PENDENT (TY1231) SPRINKLERS 2.8 K-FACTOR, 1/2 IN. NPT FIGURE 2 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY2131) AND PENDENT (TY2231) SPRINKLERS 4.2 K-FACTOR, 1/2 IN. NPT TFP171 Page 3 of 10 Installation The TYCO Series TY-FRB 2.8, 4.2, 5.6, and 8.0 K-factor Upright, Pendent, and Recessed Pendent Sprinklers must be installed in accordance with this section. General InstructionsDo not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprin-kler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 in. (1,6 mm) for the 135°F (57°C) and 3/32 in. (2,4 mm) for the 286°F (141°C) temperature ratings. A leak-tight 1/2 in. NPT sprinkler joint should be obtained by applying a minimum-to-maximum torque of 7 to 14 lb-ft (9,5 to 19,0 N·m). A leak tight 3/4 in. NPT sprinkler joint should be obtained with a torque of 10 to 20 lb-ft (13,4 to 26,8 N·m). Higher levels of torque can distort the sprinkler inlet and cause leakage or impairment of the sprinkler. Do not attempt to com-pensate for insufficient adjustment in the escutcheon plate by under- or over-tightening the sprinkler. Re-adjust the position of the sprinkler fitting to suit. Series TY-FRB Upright and Pendent SprinklersThe Series TY-FRB Upright and Pendent Sprinklers must be installed in accordance with the following instructions: Step 1. Install pendent sprinklers in the pendent position. Install upright sprin-klers in the upright position. Step 2. With pipe thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step 3. Tighten the sprinkler into the sprinkler fitting using only the W-Type 6 Sprinkler Wrench (Ref. Figure 14). With reference to Figure 1 to Figure 5, apply the W-Type 6 Sprinkler Wrench to the sprinkler wrench flats. Series TY-FRB Recessed Pendent SprinklersThe Series TY-FRB Recessed Pendent Sprinklers must be installed in accor-dance with the following instructions: Step 1. After installing the Style 10, 20, 30, or 40 Mounting Plate, as applica-ble, over the sprinkler threads and with pipe-thread sealant applied to the pipe threads, hand-tighten the sprinkler into the sprinkler fitting. Step 2. Tighten the sprinkler into the sprinkler fitting using only the W-Type 7 Recessed Sprinkler Wrench (Ref. Figure 15). With reference to Figure 1 to 4, apply the W-Type 7 Recessed Sprin-kler Wrench to the sprinkler wrench flats. Step 3. After the ceiling is installed or the finish coat is applied, slide on the Style 10, 20, 30, or 40 Closure over the Series TY-FRB Recessed Pendent Sprinkler and push the Closure over the Mounting Plate until its flange comes in contact with the ceiling. *** ** * * UPRIGHT PENDENT CROSS SECTIONRECESSED PENDENT 7/16" (11,1 mm) NOMINAL MAKE-IN ESCUTCHEONPLATE SEATINGSURFACE STYLE 10 or 20 RECESSED ESCUTCHEON Pipe thread connections perISO 7-1 can be provided onspecial request. Temperature ratingis indicated onDeector. 2-7/8" (73,0 mm) DIA.1/2" NPT 12 ButtonFrame-- Bulb4-6 -Deector 5 6 4 2 3 1 3 -5 - WRENCHFLATS 2-3/16"(55,6 mm) 2-3/16"(55,6 mm) 1-1/2" (38,1 mm) SealingAssembly CompressionScrew RECESSED PENDENTUPRIGHTPENDENT CROSS SECTION * * * 4 12 3 6 5 Temperaturerating indicatedon Deector. CompressionScrewSealingAssemblyFrameButton DeectorBulb 7/16"(11,1 mm)NOMINALMAKE-IN 1/2"NPTWRENCHFLATS 2-3/16"(55,6 mm)1-1/2" (38,1 mm) 2-3/16" (55,6 mm) ESCUTCHEONPLATE SEATINGSURFACE STYLE 10RECESSEDESCUTCHEON 4 6 5 1 3 2 - - -- - - 2-7/8" (73,0 mm) DIA. FIGURE 3 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY3131) AND PENDENT (TY3231) SPRINKLERS 5.6 K-FACTOR, 1/2 IN. NPT ALL FINISHES EXCEPT POLY-STAINLESS POLY-STAINLESS FINISH ONLY TFP171 Page 4 of 10 * ** ** * * PENDENTUPRIGHT CROSS SECTION 2-1/4" (57,2 mm) 1-9/16" (39,7 mm)2-3/16"(55,6 mm) SealingAssembly WRENCHFLATS CompressionScrew Pipe thread connectionsper ISO 7-1 can beprovided on specialrequest. Temperature rating is indicated on Deector. CEILING PLATESEATING SURFACE 7/16" (11,1 mm) NOMINAL MAKE-IN 1 2 Button Frame- - Bulb 3 - 4 - 6 -Deector 5 - 1/2" NPT 5 6 4 2 3 1 *** ** * * UPRIGHT PENDENT CROSS SECTIONRECESSED PENDENT 1/2" (12,7 mm) NOMINAL MAKE-IN ESCUTCHEONPLATE SEATINGSURFACE STYLE 30 or 40 RECESSED ESCUTCHEON Pipe thread connections perISO 7-1 can be provided onspecial request. Temperature ratingis indicated onDeector. WRENCHFLATS SealingAssembly CompressionScrew 3/4" NPT 1 2 Button Frame-- Bulb 3 - 4 -6 -Deector 5 - 5 6 4 2 3 1 2-7/8" (73,0 mm) DIA. 2-5/16"(58,7 mm) 1-9/16"(39,7 mm) 2-1/4"(57,2 mm) UPRIGHT CROSS SECTIONPENDENTRECESSED PENDENT * * * 64 3 2 1 5 Temperaturerating indicatedon Deector. SealingAssembly CompressionScrewFrame Bulb Button Deector WRENCHFLATS ESCUTCHEONPLATE SEATINGSURFACE 3/4"NPT 2-1/4"(57,2 mm)1-9/16"(39,7 mm) 2-5/16"(58,7 mm) 1/2"(12,7 mm)NOMINALMAKE-IN STYLE 40 RECESSED ESCUTCHEON -- ---- 4 6 5 1 3 2 2-7/8" (73,0 mm) DIA. FIGURE 4 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4131) AND PENDENT (TY4231) SPRINKLERS 8.0 K-FACTOR, 3/4 IN. NPT ALL FINISHES EXCEPT POLY-STAINLESS POLY-STAINLESS FINISH ONLY FIGURE 5 QUICK RESPONSE SERIES TY-FRB UPRIGHT (TY4831) AND PENDENT (TY4931) SPRINKLERS 8.0 K-FACTOR, 1/2 IN. NPT TFP171 Page 5 of 10 2-1/4" DIA.(57,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTING SURFACE FACE OF SPRINKLER FITTING MOUNTINGPLATE 1/8" (3,2 mm) SERIES TY-FRBCLOSURE 13/16" (20,6 mm) 1-5/16" (33,3 mm) 1/4" (6,4 mm) 3/4" (19,1 mm)5/8±1/4"(15,9±6,4 mm)1/2±1/8"(12,7±3,2 mm)2-1/4" DIA.(57,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTINGSURFACE CLOSURE FACE OF SPRINKLER FITTING 1-1/16" (27,0 mm) 1-5/16" (33,3 mm) MOUNTINGPLATE 1/8" (3,2 mm) 1/4" (6,4 mm) 1/2" (12,7 mm) SERIES TY-FRB 1/2±1/8"(12,7±3,2 mm)2-1/4" DIA.(57,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTINGSURFACE FACE OF SPRINKLER FITTING MOUNTINGPLATE 1/8" (3,2 mm) SERIES TY-FRBCLOSURE 1" (25,4 mm) 1-1/4" (31,8 mm) 1/4" (6,4 mm) 1/2" (12,7 mm) 2-1/4" DIA.(57,2 mm) 2-7/8" DIA. (73,0 mm) MOUNTINGSURFACE FACE OFSPRINKLERFITTING MOUNTINGPLATE 1/8"(3,2 mm) SERIESTY-FRB 5/8±1/4" (15,9±6,4 mm) CLOSURE 3/4" (19,1 mm) 1-1/4" (31,8 mm) 1/4" (6,4 mm) 3/4" (19,1 mm) FIGURE 6 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 IN. NPT FIGURE 7 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 2.8 K-FACTOR, 1/2 IN. NPT FIGURE 8 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 IN. NPT FIGURE 9 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 4.2 K-FACTOR, 1/2 IN. NPT TFP171 Page 6 of 10 2-1/4" DIA. (57,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTINGSURFACE FACE OFSPRINKLERFITTING MOUNTING PLATE 1/8"(3,2 mm) SERIESTY-FRB 5/8±1/4"(15,9±6,4 mm) CLOSURE 1-5/16" (33,3 mm) 13/16" (20,6 mm) 3/4" (19,1 mm) 1/4" (6,4 mm)1/2±1/8"(12,7±3,2 mm)2-1/4" DIA. (57,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTING SURFACE FACE OFSPRINKLERFITTING MOUNTING PLATE 1/8"(3,2 mm) SERIESTY-FRBCLOSURE 1-5/16" (33,3 mm) 1-1/16" (27,0 mm) 1/2" (12,7 mm) 1/4" (6,4 mm) 2-1/4" DIA.(57,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTING SURFACE FACE OF SPRINKLER FITTING MOUNTINGPLATE 1/8" (3,2 mm) SERIES TY-FRB 5/8±1/4"(15,9±6,4 mm) CLOSURE 3/4" (19,1 mm) 1-1/4" (31,8 mm) 1/4" (6,4 mm) 3/4" (19,1 mm)1/2±1/8"(12,7±3,2 mm)2-1/4" DIA.(57,2 mm) 2-7/8" DIA.(73,0 mm) MOUNTINGSURFACE FACE OF SPRINKLER FITTING MOUNTINGPLATE 1/8" (3,2 mm) SERIES TY-FRBCLOSURE 1" (25,4 mm) 1-1/4" (31,8 mm) 1/4" (6,4 mm) 1/2" (12,7 mm) WRENCH RECESS PUSH WRENCH IN TO ENSURE ENGAGEMENTWITH SPRINKLERWRENCHING AREA WRENCH RECESS (END "A" USED FOR 1/2" NPT MODELS) WRENCH RECESS(END "B" USED FOR 3/4" NPT MODELS) FIGURE 12 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 40 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 IN. NPT FIGURE 13 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 30 RECESSED ESCUTCHEON 8.0 K-FACTOR, 3/4 IN. NPT FIGURE 14 W-TYPE 6 SPRINKLER WRENCH FIGURE 15 W-TYPE 7 RECESSED SPRINKLER WRENCH FIGURE 10 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 3/4 INCH TOTAL ADJUSTMENT STYLE 10 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 IN. NPT FIGURE 11 SERIES TY-FRB RECESSED PENDENT WITH TWO-PIECE 1/2 INCH TOTAL ADJUSTMENT STYLE 20 RECESSED ESCUTCHEON 5.6 K-FACTOR, 1/2 IN. NPT TFP171 Page 7 of 10 Sprinkler Finish5 K- Factor Type Temperature Bulb Liquid Color Natural Brass Chrome Plated Polyesterc 2.8 1/2 in. NPT Pendent (TY1231) and Upright (TY1131) 135°F (57°C)Orange 1, 2, 3, 4 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue Recessed Pendent (TY1231)a Figure 6 135°F (57°C)Orange 1, 2, 4 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green Recessed Pendent (TY1231)b Figure 7 135°F (57°C)Orange 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 4.2 1/2 in. NPT Pendent (TY2231) and Upright (TY2131) 135°F (57°C)Orange 1, 2 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue Recessed Pendent (TY2231)a Figure 8 135°F (57°C)Orange 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green Recessed Pendent (TY2231)b Figure 9 135°F (57°C)Orange 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green NOTES a. Installed with Style 10 (1/2 in. NPT) or Style 40 (3/4 in. NPT) 3/4 in. Total Adjustment Recessed Escutcheon, as applicable. b. Installed with Style 20 (1/2 in. NPT) or Style 30 (3/4 in. NPT) 1/2 in. Total Adjustment Recessed Escutcheon, as applicable. c. Frame and Deflector only. 1. Listed by Underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers. 2. Listed by Underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers. 3. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers. 4. Approved by the City of New York under MEA 354-01-E. 5. Where Polyester Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed, the sprinklers are UL and C-UL Listed as corrosion- resistant sprinklers. TABLE A LABORATORY LISTINGS AND APPROVALS FOR 2.8 AND 4.2 K-FACTOR SPRINKLERS TFP171 Page 8 of 10 Sprinkler Finish8 K- Factor Type Temperature Bulb Liquid Color Natural Brass Chrome Plated Polyesterc Poly-Stainlessc Lead Coated 5.6 1/2 in. NPT Pendent (TY3231) and Upright (TY3131) 135°F (57°C)Orange 1, 2, 3, 4, 5, 6, 7 1, 2 1, 2, 3, 5 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue Recessed Pendent (TY3231)a Figure 10 135°F (57°C)Orange 1, 2, 4, 5 1, 2 N/Ad 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue Recessed Pendent (TY3231)b Figure 11 135°F (57°C)Orange 1, 2, 3, 4, 5 N/A N/A 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue 8.0 3/4 in. NPT Pendent (TY4231) and Upright (TY4131) 135°F (57°C)Orange 1, 2, 3, 4, 5, 6, 7 1, 2 1, 2, 5 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue Recessed Pendent (TY4231)a Figure 12 135°F (57°C)Orange 1, 2, 5 1, 2 N/A 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue Recessed Pendent (TY4231)b Figure 13 135°F (57°C)Orange 1, 2, 3, 5 N/A N/A 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue 8.0 1/2 in. NPT Pendent (TY4931) and Upright (TY4831) 135°F (57°C)Orange 1, 2, 4, 5, 6 N/A 1, 2, 5 155°F (68°C)Red 175°F (79°C)Yellow 200°F (93°C)Green 286°F (141°C)Blue NOTESa. Installed with Style 10 (1/2 in. NPT) or Style 40 (3/4 in. NPT) 3/4 in. Total Adjustment Recessed Escutcheon, as applicable.b. Installed with Style 20 (1/2 in. NPT) or Style 30 (3/4 in. NPT) 1/2 in. Total Adjustment Recessed Escutcheon, as applicable.c. Frame and Deflector only.d. Not Available (N/A)1. Listed by Underwriters Laboratories, Inc., (UL) as Quick Response Sprinklers.2. Listed by Underwriters Laboratories, Inc., for use in Canada (C-UL) as Quick Response Sprinklers.3. Approved by Factory Mutual Research Corporation (FM) as Quick Response Sprinklers.4. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 007k/04) as Quick Response Sprinklers. However, LPCB does not rate the thermal sensitivity of recessed sprinklers.5. Approved by the City of New York under MEA 354-01-E.6. VdS Approved (For details, contact Johnson Controls, Enschede, Netherlands, Tel. 31-53-428-4444/Fax 31-53-428-3377.)7. Approved by the Loss Prevention Certification Board (LPCB Ref. No. 094a/06) as Quick Response Sprinklers.8. Where Polyester Coated and Lead-Coated Sprinklers are noted to be UL and C-UL Listed, the sprinklers are UL and C-UL Listed as Corrosion-Resistant Sprinklers. Where Lead-Coated Sprinklers are noted to be FM Approved, the sprinklers are FM Approved as a Corrosion-Resistant Sprinklers. TABLE B LABORATORY LISTINGS AND APPROVALS FOR 5.6 AND 8.0 K-FACTOR SPRINKLERS TFP171 Page 9 of 10 Care and Maintenance The TYCO Series TY-FRB 2.8, 4.2, 5.6, and 8.0 K-factor Upright, Pendent, and Recessed Pendent Sprinklers must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire pro-tection system that it controls, obtain permission to shut down the affected fire protection systems from the proper authorities and notify all personnel who may be affected by this action. Absence of the outer piece of an escutcheon, which is used to cover a clearance hole, can delay sprinkler operation in a fire situation. Sprinklers which are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other-wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be taken to avoid damage to the sprinklers before, during, and after installation. Sprinklers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installation Section). The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Asso-ciation (e.g., NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the install-ing contractor or sprinkler manufac-turer regarding any questions. Automatic sprinkler systems are rec-ommended to be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. Care must be exercised to avoid damage to the sprinklers before, during, and after installation. Sprin-klers damaged by dropping, striking, wrench twist/slippage, or the like, must be replaced. Also, replace any sprin-kler that has a cracked bulb or that has lost liquid from its bulb. (Ref. Installa-tion Section). Initial and frequent visual inspections of random samples are recommended for corrosion-resistant sprinklers to verify the integrity of the corrosion-resistant material of construction. Thereafter, annual inspections per NFPA 25 should suffice.Inspections of corrosion-resis-tant sprinklers are recommended at close range, instead of from the floor level per NFPA. Inspection at close range can better determine the exact sprinkler condition and the long-term integrity of the corrosion-resistant material, which can be affected by the corrosive conditions present. Sprinkler Finish K- Factor Type Natural Brass Chrome Plated Polyester Lead Coated 2.8 1/2 in. NPT Pendent (TY1231) and Upright (TY1131)175 psi (12,1 bar)N/A2 Recessed Pendent (TY1231) 4.2 1/2 in. NPT Pendent (TY2231) and Upright (TY2131)175 psi (12,1 bar)N/A Recessed Pendent (TY2231) 5.6 1/2 in. NPT Pendent (TY3231) and Upright (TY3131) 250 psi (17,2 bar) or 175 psi (12,1 bar)1 Recessed Pendent (TY3231) 8.0 3/4 in. NPT Pendent (TY4231) and Upright (TY4131)175 psi (12,1 bar) 175 psi (12,1 bar) Recessed Pendent(TY4231)N/A 8.0 1/2 in. NPT Pendent (TY4931) and Upright (TY4831)175 psi (12,1 bar)175 psi (12,1 bar) NOTES1. The maximum working pressure of 250 psi (17,2 bar) only applies to the Listing by Underwriters Laboratories Inc. (UL); the Listing by Under-writers Laboratories, Inc. for use in Canada (C-UL); and, the Approval by the City of New York.2. Not applicable (N/A). TABLE C MAXIMUM WORKING PRESSURE TFP171 Page 10 of 10 NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association; TEFLON is a registered trademark of DuPont 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2018 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. P/N 57 – XXX – X – XXX NOTES 1. Available only on TY3131, TY3231, TY4131, and TY4231 2. Eastern Hemisphere sales only. 3. Available in only 2.8K, 4.2K, and 8.0K, 155°F (68°C) and 200°F (93°C); requires longer lead time to manufacture. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for availability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler Assemblies with NPT Thread ConnectionsSpecify: Series TY-FRB (Specify SIN), (specify K-factor), (specify Pendent or Upright) Sprinkler (specify) temperature rating, (specify) finish or coating, P/N (specify from Table D) Recessed EscutcheonSpecify: Style (10, 20, 30, or 40) Recessed Escutcheon with (specify*) finish, P/N (specify*) * Refer to Technical Data Sheet TFP770 Sprinkler WrenchSpecify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387 Specify: W-Type 7 Sprinkler Wrench, P/N 56-850-4-001 SPRINKLER FINISH 1 NATURAL BRASS 2 POLY-STAINLESS GREY ALUMINUM (RAL9007)1 POLYESTER 3 PURE WHITE POLYESTER (RAL9010)2 4 SIGNAL WHITE POLYESTER (RAL9003) 5 JET BLACK POLYESTER (RAL9005)3 7 LEAD COATED 9 CHROME PLATED TEMPERATURE RATINGS 135 135°F (57°C) 155 155°F (68°C) 175 175°F (79°C) 200 200°F (93°C) 286 286°F (141°C) SIN 330 2.8K UPRIGHT (1/2 in. NPT)TY1131 331 2.8K PENDENT (1/2 in. NPT)TY1231 340 4.2K UPRIGHT (1/2 in. NPT)TY2131 341 4.2K PENDENT (1/2 in. NPT)TY2231 370 5.6K UPRIGHT (1/2 in. NPT)TY3131 371 5.6K PENDENT (1/2 in. NPT)TY3231 390 8.0K UPRIGHT (3/4 in. NPT)TY4131 391 8.0K PENDENT (3/4 in. NPT)TY4231 360 8.0K UPRIGHT (1/2 in. NPT)TY4831 361 8.0K PENDENT (1/2 in. NPT)TY4931 TABLE D SERIES TY-FRB PENDENT AND UPRIGHT SPRINKLERS PART NUMBER SELECTION Model CC3 — 4.2 and 5.6 K-factorCombustible Concealed Space SprinklersSpecific Application, Upright Page 1 of 8 APRIL 2019 TFP633 IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. Always refer to Technical Data Sheet TFP700 for the “INSTALLER WARNING” that provides cautions with respect to handling and instal-lation of sprinkler systems and com-ponents. Improper handling and installation can permanently damage a sprinkler system or its compo-nents and cause the sprinkler to fail to operate in a fire situation or cause it to operate prematurely. Worldwide Contacts www.tyco-fire.com General Description The Model CC3 Combustible Con-cealed Sprinklers are quick response, upright, specific application sprinklers designed to provide protection of spe-cific light hazard combustible, as well as non-combustible, con cealed spaces requiring sprinkler protection. The Model CC3 Sprinklers comply with the criteria for the protection of combus-tible concealed spaces as described in NFPA 13. The Model CC3 Sprinklers are designed for installation on BLAZE-MASTER CPVC wet pipe systems, other UL Listed CPVC pipe products, and steel wet pipe or dry pipe sprinkler systems (see the respective Design Cri-teria sections). The Model CC3 Sprin-klers are designed to be installed in the following arrangements for both wet CPVC and steel: • 4.2K 14 ft (4,3 m) maximum between sprinklers 196 ft² (18,2 m²) maximum cover-age area • 5.6K 16 ft (4,9 m) maximum between sprinklers 256 ft² (23,8 m²) maximum cover-age area • 6 in. (152,4 mm) minimum height for joist with steel pipe or CPVC when insulation filled. 12 in. (305 mm) min-imum height for all other arrange-ments and sizes • 60 in. (1524 mm) maximum height from joist to joist and 84 in. (2134 mm) from floor to ceiling • 60 in. (1524 mm) maximum height for truss and bar joist • The 4.2K and 5.6K sprinklers are UL Listed for use with LFP® Antifreeze. For information about antifreeze compatibility and approved con-figurations, see the Technical Data section. NOTICE The Model CC3 Combustible Con-cealed Sprinklers described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION (NFPA), in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating con-dition. Contact the installing contrac-tor or product manufacturer with any questions. Sprinkler Identification Number TY2199 – Upright, 4.2KTY3199 – Upright, 5.6K Technical Data ApprovalsUL Listed (Listings and approvals only apply to the service conditions indicated in the Design Criteria sections.) Antifreeze CompatibilityModel CC3 TY2199 4.2K and TY3199 5.6K Sprinklers are UL Listed for use with LFP® Antifreeze within 1000 ft² (93 m²) draft curtain areas in all construction types described in this document. Model CC3 TY3199 5.6K Sprinkler is also UL Listed for use with LFP® Antifreeze within 2000 ft² (186 m²) draft curtain areas in solid wood open truss construction on edge or on face. The use of LFP® Antifreeze should be in accordance with LFP® Antifreeze Agency Listed Solution for Fire Sprinkler Systems (Technical Data Sheet TFP1680). There is no system volume limit for this application. Maximum Working Pressure 175 psi (12,1 bar) Pipe Thread Connection½ in. NPT Discharge Coefficient K = 4.2 GPM/psi½ (60,5 LPM/bar½) K = 5.6 GPM/psi½ (80,6 LPM/bar½) Temperature Rating200°F (93°C) Finish Natural Brass Physical CharacteristicsFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BrassButton . . . . . . . . . . . . . . . . . . . . . . . . . . . .BronzeSealing Assembly ..Beryllium Nickel w/TEFLONBulb .........................Glass (3 mm)Compression Screw . . . . . . . . . . . . . . . . . .BrassDeflector . . . . . . . . . . . . . . . . . . . . . . . . . .Bronze TFP633 Page 2 of 8 Operation The glass bulb contains a fluid that expands when exposed to heat. When the rated temperature is reached, the fluid expands sufficiently to shatter the glass bulb allowing the sprinkler to acti-vate and flow water. Design Criteria Design criteria is provided as follows: • 200°F (93°C), Model CC3 Combusti-ble Concealed Sprinklers with CPVC pipe and horizontal slope above sprinklers not exceeding 2:12. See Page 2. • 200°F (93°C), Model CC3 Combus-tible Concealed Sprinklers with steel pipe and horizontal slope above sprinklers not exceeding 2:12 See Page 4. • For the installation of Model CC3 Combustible Concealed Sprinklers installed with baffles at 2000 ft² (186 m²), the design of the system should be 6 sprinklers or 1000 sq. ft., whichever is greater. Design Criteria, CPVC Pipe Area of Use (CPVC Pipe)Horizontal (slope not exceeding 2:12) combustible concealed spaces of: • Unobstructed wood truss construc-tion or unobstructed bar joist con-struction. See Figure 2. • Non-combustible, insulation-filled solid wood or composite wood joist construction. See Figure 3. NOTE: In order to be considered “non-combustible insulation-filled solid wood or composite wood joist construction,” the insulation (includ-ing insulation provided with a combus-tible vapor barrier), must completely fill the pockets between the joists to the bottom of the joists, and the insulation must be secured in place with metal wire netting. The metal wire netting is intended to hold the insulation in place should the insulation become wetted by the operation of the Model CC3 Sprinklers in the event of a fire. Concealed Space Area (CPVC Pipe)The area of the concealed space is not limited; however, for both Figure 2 and Figure 3, where CPVC pipe is being uti-lized, draft curtains or full height walls must be provided at 1000 ft² (93 m²) areas. In addition, the 5.6K sprinkler is UL Listed for a 2000 ft² (186 m²) draft curtain area for solid wood open truss construction on edge or on face. This draft curtain shall be at least 1/3 the depth of the concealed space or 8 in. (200 mm), whichever is greater, and be constructed using a material that will not allow heat to escape through or above the draft curtain. For information about antifreeze com-patibility and approved configurations, see the Technical Data section. Concealed Space Size (CPVC Pipe)The depth of the concealed space is 60 in. (1524 mm) maximum to 6 in. (152 mm) minimum. System Type (CPVC Pipe)Light hazard, wet pipe system Maximum Distance Between Model CC3 Sprinklers (CPVC Pipe) TY2199 4.2K. . . . . . . . . . . . . . 14 ft (4,3 m) TY3199 5.6K. . . . . . . . . . . . . . 16 ft (4,9 m) Maximum Coverage Area (CPVC Pipe)TY2199 4.2K. . . . . . . . . . . 196 ft² (18,2 m²) TY3199 5.6K. . . . . . . . . . .256 ft² (23,8 m²) Minimum Distance Between Model CC3 Sprinklers (CPVC Pipe)Minimum sprinkler spacing is 7 ft (2,1 m) NOTE: Minimum spacing does not apply to any additional sprinklers required for protection of CPVC pipe that is offset over an obstruction. Deflector Position (CPVC Pipe)• 1-1/2 in. to 4 in. (40 to 100 mm) below upper deck for wood truss construc-tion or bar joist construction. See Figure 2. • 1-1/2 in. to 4 in. (40 to 100 mm) below solid wood or composite wood joists. See Figure 3. Minimum Distance Away From Trusses (CPVC Pipe)4-1/2 in. (114 mm) Remote Area (CPVC Pipe)The remote area is 1000 ft² (93 m²) NOTE: The remote area does not include any additional sprinklers required for protection of CPVC pipe that is offset over an obstruction. Required Minimum Density (CPVC Pipe)0.10 gpm/ft² (4,1 mm/min) Minimum Operating Pressure (CPVC Pipe)7 psi (0,48 bar) Obstructions (CPVC Pipe)See Figure 8 in this data sheet for obstructions rules. Use of UL Listed BLAZEMASTER CPVC Pipe with Model CC3 SprinklersBLAZEMASTER CPVC product may be used in concealed spaces requir-ing automatic sprinklers, when used in conjunction with Model CC3 Sprin-klers. In order to use the BLAZEMAS-TER CPVC product for wood truss or bar joist construction, the horizon-tal run of pipe must be a maximum of 6 in. (150 mm) above the ceiling or noncombustible ceiling insulation, or 1/3 the depth of concealed space (as measured from the top surface of the ceiling to the bottom of the deck above), whichever is smaller, see Figure 2. For insulation-filled solid wood or composite wood joist construction, the horizontal run of pipe must be a maximum of 6 in. (150 mm) above ceiling or non-combustible ceiling insulation, or 1/3 the depth of con-cealed space (as measured from the top surface of the ceiling to the bottom surface of the joist insulation above), whichever is smaller, see Figure 3. The CPVC pipe can then be used to supply the Model CC3 Sprinklers, as well as the sprinklers below the ceiling. Unless modified by this technical data sheet, - - -- - - - 2 7 4 6 5 3 1 Frame Button SealingAssembly Deector BulbCompressionScrew 2 1 3 4 Components: 5 6 WRENCHFLATS 7/16" (11,1 mm)NOMINAL MAKE-IN SPRINKLERFRAMEARMS 1-11/16"(42,9 mm) 2-1/4" (57,2 mm) 1/2" NPT 7 EjectionSpring FIGURE 1 MODEL CC3 SPRINKLER TFP633 Page 3 of 8 MODEL CC3SPRINKLER 6" (152 mm)MINIMUM 60" (1524 mm)MAXIMUM 1-1/2" (40 mm) MINIMUM 4" (102 mm)MAXIMUM 6" (152 mm) MAXIMUM FOR CPVC PIPE FRAME ARMS OFSPRINKLER MUSTBE INSTALLEDIN-LINE WITHPIPE RUN WHEN OFFSETTING CPVC PIPE OVER AN OBSTRUCTION, A MODEL CC3 SPRINKLER MUST BE INSTALLED DIRECTLY ON THE CPVC PIPE OVER THE OBSTRUCTION 6" (152 mm) MAXIMUM ABOVECEILING TO BOTTOM OF PIPE ORNON-COMBUSTIBLE CEILING INSULATION,OR 1/3 THE DEPTH OF CONCEALED SPACE(AS MEASURED FROM TOP SURFACE OFCEILING TO BOTTOM OF DECK ABOVE),WHICHEVER IS SMALLER BOTTOMOF PIPE TOP CHORD 4" (102 mm) OR LESS CEILING OBSTRUCTION UPPER DECK TOP OF CHORD 4-1/2" (114 mm) MINIMUMFROM FACE OF WOOD TRUSSOR TOP CHORD OF BAR JOIST MODEL CC3 SPRINKLER UPPERDECK NON-COMBUSTIBLEINSULATION 6" (152 mm)MINIMUM 60" (1524 mm)MAXIMUM 1-1/2" (40 mm)MINIMUM 4" (102 mm)MAXIMUM 6" (152 mm)MAXIMUM FORCPVC PIPE COMPOSITEWOOD JOISTS SOLID WOODJOISTS FRAME ARMS OFSPRINKLER MUSTBE INSTALLEDIN-LINE WITHPIPE RUN WHEN OFFSETTING CPVC PIPE OVER AN OBSTRUCTION, A MODEL CC3 SPRINKLER MUST BE INSTALLED DIRECTLY ON THE CPVC PIPE OVER THE OBSTRUCTION 6" (152 mm) MAXIMUM ABOVECEILING TO BOTTOM OF PIPE ORNON-COMBUSTIBLE CEILING INSULATION,OR 1/3 THE DEPTH OF CONCEALED SPACE(AS MEASURED FROM TOP SURFACEOF CEILING TO BOTTOM SURFACEOF JOIST INSULATION ABOVE),WHICHEVER IS SMALLER BOTTOM OF PIPE TOP OFCHORD OBSTRUCTION CEILING 72" (1829 mm)MAXIMUM FIGURE 3 NON-COMBUSTIBLE INSULATION-FILLED UPPER DECK SOLID WOOD OR COMPOSITE WOOD JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW CPVC PIPE FIGURE 2 UNOBSTRUCTED WOOD TRUSS CONSTRUCTION OR UNOBSTRUCTED BAR JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW CPVC PIPE TFP633 Page 4 of 8 all other guidelines of the “BLAZEMAS-TER — Installation Instructions & Tech-nical Manual” must be met. When using 1 in. (DN25) or larger pipe, a hanger must be located at the truss nearest a sprig for purposes of restraint. If using 3/4 in. (DN19) piping, all sprigs over 12 inches (305 mm) must be laterally braced using methods described in the NFPA standards. Where the CPVC must be offset up and over an obstruction and the pipe exceeds the allowed horizontal posi-tioning requirements specified above as well as shown in Figure 2 and 3, additional Model CC3 Sprinklers are to be installed as shown in Figures 2 and 3 to protect the BLAZEMASTER CPVC product. A minimum lateral distance of 18 in. (460 mm) must be maintained between the CPVC pipe and heat pumps, fan motors, and heat lamps. Design Criteria, Steel Pipe Area of Use (Steel Pipe)Horizontal (slope not exceeding 2:12) combustible concealed spaces of: • Unobstructed wood truss construc-tion or unobstructed bar joist con-struction. See Figure 4. • Solid wood joist construction (see Figure 5) where the upper deck and ceiling joists may have a maximum depth of 12 inches (300 mm) and typical on center joist spacing of minimum 16 inches (400 mm). • Non-combustible insulation-filled solid wood joist or wood composite joist construction. See Figure 6. • Obstructed wood truss construction. See Figure 7. NOTE: In order to be considered “non-combustible insulation-filled solid wood joist or composite wood joist construction”, the insulation (includ-ing insulation provided with a combus-tible vapor barrier), must completely fill the pockets between the joists to the bottom of the joists, and the insulation must be secured in place with metal wire netting. The metal wire netting is intended to hold the insulation in place should the insulation become wetted by the operation of the Model CC3 Sprinklers in the event of a fire. Concealed Space Area (Steel Pipe)The area of the concealed space is not limited; however, • For unobstructed wood truss con-struction or concealed spaces of non-combustible, unobstructed bar joist construction (see Figure 4) draft curtains or full height walls must be provided at 1000 ft² (93 m²) areas. In addition, the 5.6K sprinkler is UL Listed for a 2000 ft² (186 m²) draft curtain area for solid wood open truss construction on edge or on face. This draft curtain shall be at least 1/3 the depth of the concealed space or 8 in. (200 mm), whichever is greater, and be constructed using a mate-rial that will not allow heat to escape through or above the draft curtain. • For solid wood joist construction (see Figure 5) and obstructed wood truss construction (see Figure 7): Blocking must be provided in each upper deck and ceiling joist channel at a maximum 32 ft (9,75 m) inter-vals. This blocking shall be installed to the full depth of the joists and be installed so as to not allow heat to escape through or above the block-ing. The blocking must be con-structed using a non-combustible material or the joist construction material. Draft curtains must protrude below the joist a minimum of 6 inches (150 mm) or 1/3 the depth of the con-cealed space, whichever is greater, and run parallel with the joist spaced at 31 ft (9,4 m) width maximum to limit the area to a maximum of 1000 ft² (93 m²). For information about antifreeze compatibility and approved constructions, see the Technical Data section. The draft curtains are to be con-structed using a material that will not allow heat to escape through or above the draft curtain. • For non-combustible, insulation-filled solid wood joist or composite wood joist construction (see Figure 6), the requirement for draft curtains and blocking does not apply. • For information about antifreeze compatibility and approved con-figurations, see the Technical Data section. Concealed Space Size (Steel Pipe)The minimum and maximum concealed space depth is as follows: For unobstructed wood truss construc-tion or concealed spaces of unob-structed bar joist construction (see Figure 4) the maximum depth of the concealed space is 60 in. (1524 mm) from bottom of upper deck to top of ceiling, and the minimum depth is 6 in. (152 mm) from the bottom of the upper chords to the top of the lower chords. For solid wood joist construction (see Figure 5) and solid wood or com-posite wood joist construction the maximum depth of the concealed space is 84 in. (2134 mm) from bottom of upper deck to top of ceiling, and the minimum depth is 6 in. (152 mm) from the bottom of the upper deck joists to the top of the ceiling joists. If joist con-struction is filled with non-combustible insulation the maximum height of the space is 84 in. (2134 mm). See Figure 6. For obstructed wood truss construc-tion (see Figure 7), the maximum depth of the concealed space is 84 in. (2134 mm) from bottom of upper deck to top of ceiling, and the minimum depth is 6 in. (152 mm) from the bottom of the upper chord to the top of the lower chord. System Type (Steel Pipe)Light hazard, wet or dry pipe system NOTES: Use of the 4.2K sprinklers in dry pipe systems is permitted by section 8.3.4.4 of NFPA 13 (2013 edition) where piping is corrosion resistant or internally galvanized. Maximum Distance Between Model CC3 Sprinklers (Steel Pipe)TY2199 4.2K. . . . . . . . . . . . . . 14 ft (4,3 m) TY3199 5.6K. . . . . . . . . . . . . . 16 ft (4,9 m) Maximum Coverage Area (Steel Pipe)TY2199 4.2K. . . . . . . . . . . 196 ft² (18,2 m²) TY3199 5.6K. . . . . . . . . . .256 ft² (23,8 m²) Minimum Distance Between Model CC3 Sprinklers (Steel Pipe)Minimum sprinkler spacing is 7 ft (2,1 m) Deflector Position (Steel Pipe)1-1/2 in. to 4 in. (40 mm to 100 mm) below upper deck for wood truss con-struction or concealed spaces of non-combustible bar joist construction. See Figure 4. 1-1/2 in. to 2 in. (40 to 50 mm) below solid wood joist (see Figure 5) or top chord of a wood truss that has a depth greater than 4 in. See Figure 7. 1-1/2 in. to 4 in. (40 to 100 mm) below non-combustible insulation-filled solid wood joists or composite wood joists. See Figure 6. Remote Area (Steel Pipe)The remote area for wood truss con-struction or bar joist construction (see Figure 4), solid wood joist con-struction (see Figure 5), or obstructed wood truss construction (see Figure 7) is 1000 ft² (93 m²) for wet pipe or dry pipe systems. The remote area for non-combusti-ble insulation-filled solid wood joist or wood composite joist construction (see Figure 6) without draft curtains is to be calculated per the requirements of NFPA 13. TFP633 Page 5 of 8 MODEL CC3 SPRINKLER 60" (1524 mm)MAXIMUMFRAME ARMS OF SPRINKLER MUST BE INSTALLED IN-LINE WITH PIPE RUN 4-1/2" (114 mm) MINIMUMFROM FACE OF WOOD TRUSSOR TOP CHORD OF BAR JOIST TOP CHORD 4" (102 mm) OR LESS 6" (152 mm)MINIMUM 1-1/2" (40 mm)MINIMUM 4" (102 mm) MAXIMUM CEILING UPPER DECK FRAME ARMS OF SPRINKLERMUST BE INSTALLEDIN-LINE WITH PIPE RUN UPPERDECK CEILING FRAMING 84" (2134 mm) MAXIMUM 2x FLOOR SOLIDWOOD JOISTS 6" (152 mm)MINIMUM 60" (1524 mm) MAXIMUM MODEL CC3SPRINKLER 1-1/2" (38 mm)MINIMUM 2" (51 mm) MAXIMUM CEILING FIGURE 4 UNOBSTRUCTED WOOD TRUSS CONSTRUCTION OR UNOBSTRUCTED BAR JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW STEEL PIPE FIGURE 5 SOLID WOOD JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW STEEL PIPE TFP633 Page 6 of 8 UPPERDECK MODEL CC3 SPRINKLER CEILINGFRAMING 84" (2134 mm) MAXIMUM CEILING TOP CHORD GREATERTHAN 4" (102 mm) IN DEPTH 6" (152 mm) MINIMUM 60" (1524 mm)MAXIMUM FRAME ARMS OF SPRINKLERMUST BE INSTALLEDIN-LINE WITH PIPE RUN 1-1/2" (38 mm) MINIMUM 2" (51 mm)MAXIMUM 4" (102 mm) MAXIMUM FRAME ARMS OF SPRINKLER MUST BE INSTALLED IN-LINE WITH PIPE RUN UPPERDECK MODEL CC3SPRINKLER CEILINGFRAMING 2x FLOOR SOLIDWOOD JOISTS NON-COMBUSTIBLEINSULATION COMPOSITEWOOD JOISTS 1-1/2" (38 mm)MINIMUM CEILING 6" (152 mm) MINIMUM 60" (1524 mm)MAXIMUM 84" (2134 mm)MAXIMUM FIGURE 6 NON-COMBUSTIBLE INSULATION-FILLED UPPER DECK SOLID WOOD OR COMPOSITE WOOD JOIST CONSTRUCTION CROSS SECTION ELEVATION VIEW STEEL PIPE FIGURE 7 OBSTRUCTED WOOD TRUSS CONSTRUCTION CROSS SECTION ELEVATION VIEW STEEL PIPE TFP633 Page 7 of 8 Required Minimum Density (Steel Pipe)0.10 gpm/ft² (4,1 mm/min) Minimum Operating Pressure (Steel Pipe)7 psi (0,48 bar) Obstructions (Steel Pipe)See Figure 8 in this data sheet for obstructions rules. Installation The Model CC3 Sprinklers must be installed in accordance with this section. General InstructionsThe Model CC3 Sprinklers are to be installed upright and with their frame arms (see Figure 1) in-line with the pipe run. See Figures 2 through 7, as applicable. Do not install any bulb type sprinkler if the bulb is cracked or there is a loss of liquid from the bulb. With the sprin-kler held horizontally, a small air bubble should be present. The diameter of the air bubble is approximately 1/16 in. (1,6 mm) for the 200°F (93°C) tempera-ture rating. A leak-tight 1/2 in. NPT sprinkler joint should be obtained with a torque of 7 to 14 lb-ft (9,5 to 19,0 N∙m). Higher levels of torque may distort the sprinkler inlet with consequent leakage or impairment of the sprinkler. The Model CC3 Sprinklers must only be installed in the upright position with the deflector parallel to the upper deck. With pipe thread sealant applied to the pipe threads, use only the W-Type 6 (End A) Sprinkler Wrench (see Figure 9) for installation of the Model CC3 Sprin-klers by applying the wrench to the sprinkler wrench flats only. WRENCH RECESS(USE END "A"ONLY)0" 2-1/2" (63,5 mm) 3-1/2"(88,9 mm) 5-1/2"(139,7 mm) 7-1/2"(190,5 mm) 9-1/2" (241,3 mm) 12" (304,8 mm) 14" (355,6 mm) 16-1/2"(419,1 mm) (0 mm) Maximum Allowable Distance of Deector Above Bottom of Obstruction (B) Distance from Centerline of Sprinkler to Side of Obstruction (A) A3C or 3DA24" (609,6 mm)(Use dimension C or D, whichever is greater) <12" <(304,8 mm) 12" to <18" (304,8 mm to <457,2 mm) 18" to <24"(457,2 mm to <609,6 mm) 24" to <30"(609,6 mm to <762,0 mm) 30" to <36"(762,0 mm to <914,4 mm) 36" to <42" (914,4 mm to <1066,8 mm) 42" to <48" (1066,8 mm to <1219,2 mm) 48" to <54" (1219,2 mm to <1371,6 mm) 54" to <60"(1371,6 mm to <1524,0 mm) NOTE:WEB MEMBERS AND GUSSETSSHALL NOT BE CONSIDEREDOBSTRUCTIONS PROVIDED THEMINIMUM 4-1/2 INCH LATERALDISTANCE (FIG. 2) REQUIREDBY THE SPECIFIC APPLICATIONLISTING IS MAINTAINED. OBSTRUCTION MODEL CC3 SPRINKLERC D A OBSTRUCTION UPPERDECK LOWERDECK A MODEL CC3SPRINKLER MODEL CC3SPRINKLER A UPPER DECK OR BOTTOM OF NON-COMUSTIBLE INSULATION B ELEVATION VIEW PLAN VIEW C D OBSTRUCTION FIGURE 9 W-TYPE 6 SPRINKLER WRENCH FIGURE 8 NFPA 13 OBSTRUCTION TO WATER DISTRIBUTION CRITERIA (REFERENCE) TFP633 Page 8 of 8 LFP is a registered trademark of Johnson Controls; NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association;TEFLON is a registered trademark of DuPont; BLAZEMASTER is a registered trademark of The Lubrizol Corporation 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Care and Maintenance The Model CC3 Sprinklers must be maintained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection systems must be obtained from the proper authorities and all personnel who may be affected by this action must be notified. Sprinklers that are found to be leaking or exhibiting visible signs of corrosion must be replaced. Automatic sprinklers must never be painted, plated, coated, or other-wise altered after leaving the factory. Modified sprinklers must be replaced. Sprinklers that have been exposed to corrosive products of combustion, but have not operated, should be replaced if they cannot be completely cleaned by wiping the sprinkler with a cloth or by brushing it with a soft bristle brush. Care must be exercised to avoid damage to the sprinklers before, during, and after installation. Sprin-klers damaged by dropping, striking, wrench twist/slippage, or the like, must be re placed. Also, replace any sprinkler that has a cracked bulb or that has lost liquid from its bulb. See the Installation section. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION, for example, NFPA 25, in addition to the standards of any other authorities having jurisdiction. Contact the installing contractor or product manufacturer with any questions. It is recommended that automatic sprinkler systems be inspected , tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for avail-ability. When placing an order, indicate the full product name and Part Number (P/N). Sprinkler Assemblies with NPT Thread ConnectionsSpecify: SIN (specify), K-factor (specify), Model CC3 Combustible Concealed Space Sprinkler, Specific Application, Upright, 200°F (93°C), P/N (specify): TY2199, 4.2K .................51-311-1-200TY3199, 5.6K .................51-301-1-200 Sprinkler Wrench:Specify: W-Type 6 Sprinkler Wrench, P/N 56-000-6-387 Project: Oxoboxo Lofts Location: Uncasville, CT Date:12/18/19 Architect:Subcontractor OR MEP Eng: Vendor:Synergy Fire Systems Structural Eng: Civil Eng: Submittal Specialties / Valves Env Eng:Description: Commercial Riser Check Valve / Dry Valves / Control Valves Backflow Preventer Drain Valves F.D.C / Alarm Bell Specs. Section: Construction Manager's Stamp Area Page: Paragraph: X First Submission Resubmission #: X Submitted as Specified Submitted as Substitution (As equal) Comments: Architect's Stamp Area Engineer's Stamp Area (As Required) Received Stamp Area PaulB Bailys Architects Aztech Engineers Maggiore13 Wheeling Avenue Woburn, MA 01801 Page 1 of 2 Zurn Industries, LLC | Wilkins1747 Commerce Way, Paso Robles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada | Zurn Industries Limited3544 Nashua Drive, Mississauga, Ontario L4V 1L2 Ph. 905-405-8272, Fax 905-405-1292 www.zurn.com Rev. JDate: 6/19Document No. BF-350ADAPatent No. 5, 913, 331Product No. Model 350ADA Model 350ADA Double Check Detector Assembly MODEL 350ADA SIZE DIMENSION (approximate) A A WITHBUTTERFLYVALVES B LESS GATE VALVES C D E OS&Y OPEN E OS&Y CLOSED E WITH BUTTERFLY VALVES F G in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm 2 1/2 65 35 1/8 892 32 1/8 816 20 1/8 511 4 1/2 114 9 229 17 3/4 451 15 3/8 391 17 432 6 152 7 1/4 184 3 80 36 1/8 918 33 838 20 1/8 511 4 1/2 114 9 229 20 1/4 514 17 432 17 432 6 152 7 1/4 184 4 100 38 1/4 972 33 1/4 845 19 7/8 505 4 1/2 114 9 229 22 1/2 572 18 1/4 464 17 432 6 152 8 203 6 150 47 1/4 1200 40 1/4 1022 25 7/8 657 5 1/2 140 10 1/2 267 30 1/2 775 24 1/4 616 17 1/2 445 7 178 10 254 8 200 62 1575 55 1397 38 1/2 978 10 254 12 305 37 940 28 1/2 724 16 15/16 430 8 1/2 216 11 279 10 250 64 5/8 1641 59 1499 38 1/2 978 10 254 12 305 45 5/8 1159 34 3/4 883 16 15/16 430 81/2 216 12 305 B A B A C D G F E C D G F E MODEL 350ADA with BG option Options (Suffixes can be combined) - with flanged end OS & Y gate valves (standard) L - less shut-off valves (grooved body connections) LM - less water meter RM - with remote reading meter - with gallon meter (standard) CFM - with cu ft meter CMM - with cu meter meter G - with grooved end connections FG - with flanged inlet connection and grooved outlet connection PI - with Post Indicator Gate Valves BG - with grooved end butterfly valves with integral supervisory switches BF - with flanged end butterfly valves with integral supervisory switches Accessories Repair kit (rubber only) Thermal expansion tank (Model XT) OS & Y Gate valve tamper switch (OSY-40) MODEL 350ADA SIZE WEIGHT LESSSHUTOFF VALVES OSY GATEVALVES FLANGED OSY GATEVALVES GROOVED BUTTERFLY VALVES FLANGED BUTTERFLYVALVES GROOVED in.mm lbs.kg lbs.kg lbs.kg lbs.kg lbs.kg 2 1/2 65 105 48 192 87 184 83 157 71 147 67 3 80 104 47 210 95 200 91 162 73 148 67 4 100 91 41 230 104 204 93 147 66 139 63 6 150 141 64 362 164 332 151 246 111 215 98 8 200 302 137 762 346 738 335 491 223 445 202 10 250 355 161 1024 464 902 409 628 285 570 259 Application Designed for installation on water lines in fire protection sys-tems to protect against both backsiphonage and backpressure of polluted water into the potable water supply. Model 350ADA shall provide protection where a potential health hazard does not exist. Incorporates metered by-pass to detect leaks and unauthorized water use. Standards Compliance (Horizontal & Vertical) • ASSE® Listed 1048 • AWWA Compliant C510 (with gates only), and C550 • CSA® Certified B64.5 • UL® Classified • C-UL® Classified • FM® Approved • Approved by the Foundation for Cross Connection Control and Hydraulic Research at the University of Southern California • NYC MEA 221-04M-2 (2 1/2" - 8") • Meets the requirements of NSF/ANSI 61* *(0.25% MAX. WEIGHTED AVERAGE LEAD CONTENT) By-Pass Backflow Assembly 3/4" Model 950XLD Materials Main valve body Ductile Iron ASTM A 536 Access covers Ductile Iron ASTM A 536 Coatings NSF Approved electrostatic epoxy finish Internals Stainless steel, 300 Series NORYL™ Fasteners & Springs Stainless Steel, 300 Series Elastomers EPDM (FDA approved) Buna Nitrile (FDA approved) Polymers NORYL™ Features Sizes: 2 1/2"*, 3"* , 4", 6", 8", 10"Maximum working water pressure 175 PSI Maximum working water temperature 140°FHydrostatic test pressure 350 PSI End connections (Grooved for steel pipe) AWWA C606 (Flanged bolt pattern) ASME B16.42 Class 150*2 1/2" & 3" sizes use 4" body & reducer couplings Dimensions & Weights (do not include pkg.)MODEL 350ADA with OS&Y option Attention: Model 350ADA (grooved body) and Model 350DA (flange body) have different lay lengths. (with BG valves)(with OS&Y gates)NSF/ANSI 61 Zurn Industries, LLC | Wilkins1747 Commerce Way, Paso Robles, CA U.S.A. 93446 Ph. 855-663-9876, Fax 805-238-5766 In Canada | Zurn Industries Limited3544 Nashua Drive, Mississauga, Ontario L4V 1L2 Ph. 905-405-8272, Fax 905-405-1292 www.zurn.com Page 2 of 2 0 35 69 104 0.0 63.1 126.2 189.3 252.4 0 5 10 15 0 1000 2000 3000 4000 PRESSURE LOSS (kPa)FLOW RATES (l/s)PRESSURE LOSS (PSIG)FLOW RATES (GPM) MODEL 350ADA 6", 8" & 10" (STANDARD & METRIC) 0 35 69 104 0.0 12.6 25.2 37.9 50.5 0 5 10 15 0 200 400 600 800 PRESSURE LOSS (kPa)FLOW RATES (l/s)PRESSURE LOSS (PSIG)FLOW RATES (GPM) MODEL 350ADA 2 1/2", 3" & 4" (STANDARD & METRIC) Typical Installation Local codes shall govern installation requirements. Unless otherwise specified, the assembly shall be mounted at a mini- mum of 12" (305mm) and a maximum of 30" (762mm) above adequate drains with sufficient side clearance for testing and maintenance. The installation shall be made so that no part of the unit can be submerged. Capacity thru Schedule 40 Pipe (GPM) Pipe size 5 ft/sec 7.5 ft/sec 10ft/sec 15 ft/sec 2 1/2"75 112 149 224 3"115 173 230 346 4"198 298 397 595 6"450 675 900 1351 8"780 1169 1559 2339 10"1229 1843 2458 3687 12"1763 2644 3525 5288 Specifications The Double Check Detector Backflow Prevention Assembly shall be certified to NSF/ANSI 61, ASSE® Listed 1048, and sup- plied with full port gate valves. The main body and access cover shall be epoxy coated ductile iron (ASTM A 536), the seat ring and check valve shall be Noryl™ (NSF Listed), the stem shall be stainless steel (ASTM A 276) and the seat disc elastomers shall be EPDM. The first and second check valves shall be accessible for maintenance without removing the device from the line. The Double Check Detector Backflow Prevention Assembly shall be a ZURN WILKINS Model 350ADA. MODEL 350ADA (Outdoor Installation)MODEL 350ADABG (Vertical Installation) PROTECTIVE ENCLOSURE DIRECTION OF FLOW 12” MIN. 30” MAX.DIRECTION OF FLOW2 1/2" (65mm) 3" (80mm) 4" (100mm) 6" (150mm)8" (200mm)10" (250mm) ⃟ Rated Flow (established by approval agencies)Flow Characteristics Model RM-1 Riser Manifold Commercial and Residential Page 1 of 8 AUGUST 2018 TFP963 Worldwide Contacts www.tyco-fire.com IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. General Description The TYCO commercial and residential Model RM-1 Riser Manifold provide the necessary waterflow alarm, pres-sure gauge, alarm test orifice, drain, and sight glass equipment in a single assembly for use in NFPA 13 com-mercial sprinkler systems and in NFPA 13D/13R residential sprinkler systems as follows: NFPA 13*• 1-1/2 in. (DN40)Male Thread x Female Thread • 2 in.– 6 in. (DN50 – DN150)Groove x Groove NFPA 13D• 1 in. (DN25)Female Thread x Female Thread NFPA 13R• 1-1/2 in. (DN40)Male Thread x Female Thread • 2 in. (DN50)Groove x Groove * Although the Riser Manifold described in this techni- cal data sheet is intended for NFPA 13 sprinkler sys- tems, it may be used for NFPA 13D or 13R residential sprinkler systems, where a test orifice of 2.8K or 4.2K is acceptable. The variety of sizes and grooved end connections allow cost effective and easy transition to check valves, control valves, and system piping. The Model RM-1 Riser Manifolds may be installed either horizontally (flow switch on top) or vertically (flow going up) orientation, for both single sprinkler rises and floor control in high-rises. Optional Pressure Relief Kits feature a 175 psi pressure relief valve and trim components for convenient integration into commercial and residential riser manifold assemblies. The pressure relief valve, installed in manifold assemblies above the nor-mally closed test and drain or drain valve, automatically bleeds system pressure exceeding 175 psi through a flexible hose connected to the mani-fold drain outlet (Ref. Figure 5), reduc-ing system pressure to 175 psi. NOTICE The Model RM-1 Riser Manifolds described herein must be installed and maintained in compliance with this document, as well as with the applica-ble standards of the NATIONAL FIRE PROTECTION ASSOCIATION (NFPA), in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating con-dition. Contact the installing contrac-tor or product manufacturer with any questions. Technical Data Approvals UL and ULC Listed FM Approved Listed by California State Fire Marshall Maximum Working Pressure300 psi (20,7 bar) Test Orifice 1 in.– 3 in. (DN25 – DN80) Manifolds: 2.8K 4 in.– 6 in. (DN100 – DN150) Manifolds: 4.2K FinishRed Painted TFP963 Page 2 of 8 Nominal Riser Size Inches (DN) End Connections Nominal Dimensions Inches (mm) Nominal Drain Size Inches (DN) Inlet Outlet A B C D E F G H 1-1/2 (40)Thread MNPT Thread FNPT 10 (254)15-1/2 (394)2-1/4 (57)5-5/8 (143)8-3/8 (213)15 (381)4-3/8 (111)1-1/4 (32) 2 (50)Groove Groove 13 (330)18 (457)2-1/16 (53)5-5/8 (143)8-3/8 (213)15-1/4 (388)4-3/8 (111)1-1/4 (32) 2-1/2 (65)Groove Groove 13 (330)18-1/16 (460)2-1/16 (53)5-5/8 (143)8-3/8 (213)15-1/4 (388)4-3/8 (111)1-1/4 (32) 3 (80)Groove Groove 13 (330)18-1/16 (460)2-1/16 (53)5-7/8 (150)8-5/8 (219)15-3/4 (400)4-3/8 (111)1-1/4 (32) 4 (100)Groove Groove 13 (330)20-1/4 (514)4-1/4 (108)6-3/4 (172)10-3/4 (273)18-3/8 (467)5-3/16 (132)2 (50) 6 (150)Groove Groove 13 (330)20-1/4 (514)4-1/4 (108)7-3/4 (197)11-3/4 (300)21 (533)6-3/4 (172)2 (50) NO DESCRIPTION P/N 1 300 psi/2000 kPaWater Pressure Gauge . .90050001 2 Test and Drain Valve, Model TD-1: 1-1/2 – 3 Inch(DN40 – DN80)Size Manifolds,1-1/4”, 2.8K Orifice.....A61G0420 4 – 6 Inch(DN100 – DN150)Size Manifolds,2”, 4.2K Orifice ........A61G0601 3 Flow Switch, VSR-M: 1-1/2” (DN40).........91144815 2” (DN50) ............91144802 2-1/2” (DN65).........91144825 3” (DN80) ............91144803 4” (DN100) ...........91144804 6” (DN150) ...........91144806 4 Field Replaceable Retard/Switch......... 91144800 G E F H 2 D INLET OUTLET A C 3, 4FLOW1 B OPTIONAL PRESSURE RELIEF TRIM CONNECTION FIGURE 1 MODEL RM-1 COMMERCIAL RISER MANIFOLDS 1-1/2 – 6 INCH (DN40 – DN150) TFP963 Page 3 of 8 NO DESCRIPTION P/N 1 300 psi/2000 kPa Water Pressure Gauge . .90050001 2 Ball Valve, 1” (DN25)....97111603 3 Flow Switch, VSR-M,1” (DN25) ............911448014Field ReplaceableRetard/Switch.........91144800 NO DESCRIPTION P/N 1 300 psi/2000 kPa Water Pressure Gauge . .90050001 2 Ball Valve, 1” (DN25)....97111603 3 Flow Switch, VSR-M,1-1/2” (DN40).........91144815 4 Field Replaceable Retard/Switch.........91144800FLOW1" NPT(FEMALE) 2-1/2"(64 mm) 3-7/8"(100 mm) 10-1/8"(257 mm) 4-5/8"(118 mm) 3-3/4" (96 mm) 1"NPTDRAIN 10"(254 mm) 2 1" NPT (FEMALE) 3, 4 11"(280 mm) 1 OPTIONALPRESSURERELIEF TRIMCONNECTION 3-7/8"(100 mm) 10" (254 mm) 1-1/2" NPT (MALE) 7/16" (11 mm) 1-1/2" NPT (FEMALE) 4-3/4" (121 mm) 3-7/8"(100 mm) 1 FLOW2 3, 4 11-3/8"(290 mm) 13-1/4"(337 mm) OPTIONALPRESSURERELIEF TRIMCONNECTION 1"NPTDRAIN FIGURE 2 MODEL RM-1 RESIDENTIAL RISER MANIFOLD 1 INCH (DN25) FIGURE 3 MODEL RM-1 RESIDENTIAL RISER MANIFOLD 1-1/2 INCH (DN40) TFP963 Page 4 of 8 Manifold Installation TYCO Model RM-1 Riser Manifold must be installed in accordance with this section. The Model RM-1 Riser Manifold may be installed either horizontally (flow switch on top) or vertically (flow going up). The inlet of the Riser Manifold may be con-nected directly to a shut-off control valve. Notes: Where applicable pipe thread sealant is to be applied sparingly. Use of a non-hardening pipe thread sealant is recommended. Never remove any piping component nor correct or modify any piping defi-ciencies without first depressurizing and draining the system. Provisions for an alarm test flow on Residential Models must be made. The alarm test flow is to be through an orifice having a flow capacity equal to or smaller than the smallest orifice sprinkler in the system. One of two options can be considered. The first option is to temporarily install a test orifice in the outlet of the drain line prior to performing the alarm test. The second option is to install an Inspec-tor’s Test Connection downstream of the Waterflow Alarm Switch. Step 1. Install the manifold body with the flow arrow pointing in the down-stream position using threaded con-nections and/or listed mechanical grooved connections, as applicable. Step 2. Connect the drain line and on commercial manifolds set the Model TD-1 Test and Drain Valve to the OFF position or on residential manifolds close the drain valve. Step 3. Refer to Figure 6 for wiring guidance. All wiring must be performed in accordance with the authority having jurisdiction and/or the National Electri-cal Code. Step 4. Refer to Figure 5 for Optional Pressure Relief Trim installation. Step 5. Place the system in service by filling the system with water. When filling the system, partially open the control valve to slowly fill the system. Filling the system slowly will help avoid damaging the waterflow alarm switch. After the system is fully pressurized, completely open the control valve. Step 6. Secure all supply valves open. NO DESCRIPTION P/N 1 300 psi/2000 kPaWater Pressure Gauge . .90050001 2 Ball Valve, 1” (DN25)....97111603 3 Flow Switch, VSR-M,2” (DN50) ............91144802 4 Field ReplaceableRetard/Switch.........91144800 3-7/8"(100 mm) 1/2" (13 mm) 5" (127 mm) 4-1/8"(105 mm) 2" (GROOVED) 2" (GROOVED) 13"(330 mm) 2 3, 4 1 FLOW11-7/8"(300 mm) 16"(406 mm) OPTIONALPRESSURERELIEF TRIMCONNECTION 1"NPTDRAIN FIGURE 4 MODEL RM-1 RESIDENTIAL RISER MANIFOLD 2 INCH (DN50) TFP963 Page 5 of 8 Optional Pressure Relief Trim Installation Model RM-1 commercial and resi-dential riser manifold assemblies are designed to accommodate an optional pressure relief valve and trim compo-nents (Ref. Figure 5). Optional pressure relief trim must be installed in accordance with the follow-ing procedures. Notes: For assembly in Riser Manifolds installed and in service, verify the fire protection system is de-pressurized and drained. Close the system supply control valve, set commercial manifold test and drain valve to DRAIN or open residential drain valve to relieve resid-ual pressure and drain system. Make certain that drainage water will not cause any damage or injury. Refer to Care and Maintenance section for other requirements when closing a fire protection system control valve and placing system in service. Apply thread sealant or TEFLON tape on all threaded connections, with the exception of internally sealed flexible hose connections. Commercial Manifolds Refer to Figure 1 for commercial riser manifold features and Figure 5 for pres-sure relief trim components described in this procedure. Step 1. Remove 1/2 in. pipe plug from manifold tee. Inspect exposed female tee threads, remove thread sealant remnants or debris as necessary. Step 2. Install Pressure Relief Valve (1) in manifold tee, orienting valve outlet port perpendicular to and facing away from manifold body. Step 3. Install 1/2 in. x Close Nipple (2) in pressure relief valve outlet port. Step 4. Disconnect drain piping from grooved outlet of manifold TD-1 test and drain valve as applicable and install Figure 323 Grooved Reducing Tee (4) on valve outlet by securing with Fig-ure 577 Grooved Coupling (5), align-ing tee threaded branch outlet parallel with pressure relief valve outlet port. Reconnect drain piping to Figure 323 tee drain outlet as necessary. Note: Refer to Technical Data Sheet G901 for Figure 577 Grooved Coupling installation and assembly instructions. Step 5. Install Flexible Hose (3) by threading female ends onto 1/2 in. x close nipple installed on relief valve outlet port and onto Figure 323 reduc-ing tee branch outlet. Note: Assure Flexible Hose is not sus-ceptible to being caught or snagged by other moving equipment. Residential Manifolds Refer to Figures 2, 3 or 4 for residen-tial riser manifold features and Figure 5 for pressure relief trim components described in this procedure. Step 1. Remove 1/2 in. pipe plug from manifold tee. Inspect exposed female tee threads, remove thread sealant remnants or debris as necessary. Step 2. Install Pressure Relief Valve (1) in manifold tee, orienting valve outlet port perpendicular to and facing away from manifold body. Step 3. Disconnect drain piping from threaded outlet of manifold drain valve as applicable and install 1 in. x Close Nipple (5) in valve outlet. Step 4. Install Figure 815 Reducing Tee (4) onto 1 inch x close nipple, align-ing tee branch outlet parallel with pres-sure relief valve outlet port. Reconnect drain piping to Figure 815 tee drain out-let as necessary. Step 5. Install 1/2 in. x Close Nipples (2) in pressure relief valve outlet port and in Figure 815 reducing tee branch outlet. Step 6. Install Flexible Hose (3) by threading female ends onto 1/2 in. x close nipples installed on relief valve outlet port and Figure 815 reducing tee branch outlet. Note: Assure Flexible Hose is not sus-ceptible to being caught or snagged by other moving equipment. Residential Riser Manifolds NO DESCRIPTION P/N 1 Pressure Relief Valve, 175 psi, 1/2” NPT..........1001184-01 2 1/2” x Close Nipple, Qty 2 . . . 1001023-01 3 Flexible Hose, 1/2” x 16” . . . . 1001266-03 4 Figure 815 Threaded Reducing Tee, 1” x 1” x 1/2” NPT .........1001259-07 5 1” x Close Nipple . . . . . . . . . . 1001025-01 Commercial Riser Manifolds NO DESCRIPTION P/N 1 Pressure Relief Valve, 175 psi, 1/2” NPT..........1001184-01 2 1/2” x Close Nipple ........1001023-01 3 Flexible Hose: 1-1/2 – 3 Inch (DN40 – DN80) Size Manifolds, 1/2” x 24”................1001266-02 4 – 6 Inch (DN100 – DN150)Size Manifolds,1/2” x 30”................1001266-01 4 Figure 323 Reducing Tee, Grooved x NPT Threaded: 1-1/2 – 3 Inch (DN40 – DN80)Size Manifolds,1-1/4” x 1-1/4” x 1/2”.......3231305GS 4 – 6 Inch (DN100 – DN150)Size Manifolds,2” x 2” x 1/2” .............3232005GS 5 Figure 577 Rigid Grooved Coupling: 1-1/2 – 3 Inch (DN40 – DN80)Size Manifolds,1-1/4”...................57713AGCP 4 – 6 Inch (DN100 – DN150) Size Manifolds, 2” ......................57720AGCP 3 45 MODEL RM-1 COMMERCIAL RISER MANIFOLD 12 MODEL RM-1 RESIDENTIAL RISER MANIFOLD 1 3 2 5 4 2 FIGURE 5 MODEL RM-1 COMMERCIAL AND RESIDENTIAL RISER MANIFOLDS OPTIONAL PRESSURE RELIEF TRIM INSTALLATION TFP963 Page 6 of 8 NOTE: NOTE: CONTACT RATINGS: SWITCH TERMINAL CONNECTIONS IMPROPER CONNECTION METHOD PROPER CONNECTION METHOD CAUTION: For supervised circuits, see "Switch Terminal Connections" above. The Waterow AlarmSwitch has two switches, one can be used to operate a central station, proprietary or remotesignaling unit, while the other contact is used to operate a local audible or visual annunciator. When connecting to a UL Listed control panel, use panel resistor rating for circuit supervision Two sets of SPDT (Form C) 10.0 Amps at 125/250VAC 2.0 Amps at 30VDC Resistive 10 mAmps min. at 24VDC An uninsulated section of a single conductor is notpermitted to be looped aroundthe terminal and serve as twoseparate connections. Thewire must be severed to serveas two separate connections,thereby providing supervisionof the connection in the eventthat the wire becomesdislodged from the terminal. NO NC COM COM NONC WIRE NUT FIRE PANEL ORADDRESSABLEMODULE WIRE NUT LOCALAUDIBLE/VISUALANNUNCIATOR BLACKWHITENEUTRALWHITE BLACK(LINE/HOT)CIRCUITBREAKERLOAD OUT TOAUDIBLE/VISUALANNUNCIATORINCOMING OUTGOING SINGLECONDUCTOR UNINSULATEDLOOPED SECTION CLAMPING PLATE TERMINAL SEPARATE CONDUCTORS CLAMPINGPLATETERMINAL SEVEREDSTRIPPEDENDS FIGURE 6 MODEL RM-1 COMMERCIAL AND RESIDENTIAL RISER MANIFOLD WIRING GUIDANCE TFP963 Page 7 of 8 Care and Maintenance TYCO Riser Manifolds RM-1 must be serviced and maintained in accordance with this section. Before closing a fire protection system control valve for inspection or main-tenance work on the fire protection system that it controls, permission to shut down the effected fire protection system must first be obtained from the proper authorities and all person-nel who may be affected by this action must be notified. After placing a fire protection system in service, notify the proper authorities and advise those responsible for moni-toring proprietary and/or central station alarms. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION (e.g., NFPA 25), in addi- tion to the standards of any authority having jurisdiction. Contact the install-ing contractor or product manufacturer with any questions. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. Note: No attempt is to be made to repair any Riser Manifold component in the field. Only the pressure gauge, waterflow alarm switch, or relief valve can be replaced. If any other problems are encountered the entire riser mani-fold must be replaced. The alarm/flow test procedure will result in operation of the associated alarms. Consequently, notification must be given to the owner and the fire department, central station, or other signal station to which the alarms are connected, and notification must be given to the building occupants. The following inspection procedure must be performed as indicated, in addition to any specific requirements of the NFPA, and any impairment must be immediately corrected: Alarm/Flow Test ProcedureStep 1. Place the Model TD-1 Test and Drain Valve in the TEST position (Ref. Figure 7). On residential assemblies without a test orifice, temporarily install a test orifice in the drain outlet and fully open the Drain Valve. Make certain that drainage water will not cause any damage or injury. Step 2. Verify operation of associated alarms. Step 3. Verify that the residual (i.e., flowing) pressure indicated by the pres-sure gauge is no less that originally recorded for the system when it was first installed. Step 4. Close the Drain Valve on the Residential models and the Test and Drain valve on commercial models. Step 5. Verify that the static (i.e., not flowing) pressure indicated by the pres-sure gauge is no less that originally recorded for the system when it was first installed. DRAIN MARKINGON HANDLEPOSITIONEDON DETENT OFF MARKINGON HANDLEPOSITIONEDON DETENT SET CONDITION FRONT VIEW SIGHTFLOW TEST CONDITION DRAINCONNECTION TEST MARKINGON HANDLEPOSITIONEDON DETENT DRAIN CONDITION MODEL TD-1TEST ANDDRAINVALVE FIGURE 7 MODEL RM-1 COMMERCIAL RISER MANIFOLD TD-1 TEST AND DRAIN VALVE OPERATION TFP963 Page 8 of 8 NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association; TEFLON is a registered trademark of DuPont 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2018 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Ordering Procedure Contact your local distributor for avail-ability. When placing an order, indi-cate the full product name, including description and part number (P/N). Riser ManifoldsSpecify: Size (specify) Connection Type (specify inlet x outlet) Model RM-1 Riser Manifold, P/N (specify): Commercial1-1/2 in. (DN40) MT x FT . . . . . . . . . . . . . .405512 in. (DN50) G x G . . . . . . . . . . . . . . . . . . .406012-1/2 in. (DN65) G x G . . . . . . . . . . . . . . . . 406113 in. (DN80) G x G . . . . . . . . . . . . . . . . . . .406214 in. (DN100) G x G . . . . . . . . . . . . . . . . . .406516 in. (DN150) G x G. . . . . . . . . . . . . . . . . . .40661Residential1 in. (DN25) FT x FT. . . . . . . . . . . . . . . . . .406711-1/2 in. (DN40) MT x FT . . . . . . . . . . . . . .405712 in. (DN50) G x G . . . . . . . . . . . . . . . . . . .40591 Optional 175 psi Pressure Relief KitSpecify: Pressure Relief Kit, Model RM-1 Riser Manifold, (specify Commer-cial or Residential application), (specify size range), P/N (specify): Commercial 1-1/2 in. – 3 in. (DN40 – DN80) 40721 4 in. – 6 in. (DN100 – DN150) 40731 Residential 1 in.– 2 in. (DN25 – DN50) . . . . . . . . . . . . . . 40711 Replacement PartsSpecify: Model RM-1 Riser Manifold (specify part description), P/N (specify from Figures 1, 2, 3, 4 or 5) Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Model BFV-300/BFV-300CButterfly ValveGrooved End Page 1 of 8 AUGUST 2018 TFP1511 Worldwide Contacts www.tyco-fire.com IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. Technical Data ApprovalsUL and ULC Listed FM Approved CE Certified VdS Approved Russian Fire Certificate CNPP R1 Listed – APSAD Listed by California State Fire Marshall Refer to Tables A, B and C for applicability. All laboratory listings and approvals are for indoor and outdoor use. Sizes2 in.– 12 in. (DN50 – DN300) UL/ULC/FM Maximum Working Pressure2 in.– 8 in. (DN50 – DN200) . . . 300 psi (20,7 bar)10 in. – 12 in. (DN250 – DN300) .175 psi (12,1 bar) VdS Maximum Working Pressure 2 in.– 8 in. (DN50 – DN200) . . . . 300 psi (20,7 bar) 10 in. (DN250) . . . . . . . . . . . . . 232 psi (16,0 bar) 12 in. (DN300) . . . . . . . . . . . . . .175 psi (12,1 bar) Maximum Working Temperature212°F (100°C) in accordance with UL 1091 Materials of ConstructionBody . . . . . . . . . . . . . . . . . . . . . . . . . Ductile IronBody Coating . . . . . . . . . . . RILSAN PA11 BlackDisc . . . . . . . . . . . . . . . . . . . . . . . . . . Ductile IronDisc Seal ...............EPDM EncapsulatedUpper & Lower Stem . . . . . . . . . . Stainless SteelHandwheel . . . . . . . . . . . . . . . . . . . . Ductile Iron(BFV-300 red painted; BFV-300C black painted)Actuator, 2 in. – 6 in. (DN50 – DN150):• IP 65, bronze traveling nut gearbox, ductile iron housingActuator, 8 in. – 12 in. (DN200 – DN300):• IP 65, brass segmented gearbox, ductile iron housing Silicone Free Model Availability Silicone free models are available. Contact TYCO sales for information. Tapping BossesTwo factory-plugged NPT threaded tapping bosses in the valve body are located on the up- and downstream sides of the disc for connection to valve trim. Tapping boss sizes: 2 in. – 3 in. (DN50 – DN80) ............3/8 NPT4 in. – 12 in. (DN100 – DN300) .........1/2 NPT Control Valve Seat Leakage Class IEC 60534-4 CLASS VI (Type C) Control Valve Seat Leakage according to ANSI/FCI 70-2-2006 (ASME B16.104) General Description The TYCO Models BFV-300 and BFV-300C Grooved End Butterfly Valves are indicating type valves designed for use in fire protection systems where a visual indication of open or closed valve condition is required. They are used, for example, as system, sec-tional and pump water control valves. They have grooved inlet and outlet con-nections that are suitable for use with grooved end pipe couplings listed or approved for fire protection systems. For applications requiring supervi-sion of the open or closed state of the valve, the Gear Operators for the Model BFV-300/BFV-300C Butterfly Valves feature two sets of factory installed internal switches each having SPDT contacts (Ref. Figure 3). The super-visory switches transfer their electri-cal contacts when there is movement from the open or closed disc position during the first two revolutions of the handwheel. NOTICE The Model BFV-300/BFV-300C Grooved End Butterfly Valves described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION, in addition to the standards of any other authorities having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating con-dition. Contact the installing contrac-tor or product manufacturer with any questions. MODEL BFV-300 WITH OPEN SUPERVISORY SWITCHES MODEL BFV-300C WITH CLOSED SUPERVISORY SWITCHES TFP1511 Page 2 of 8 Nominal Valve Size Inches (DN) Pipe OD Inches (mm) Nominal Dimensions Inches (mm)Weight Lbs. (kg)A B C D E F G H J 2 (DN50)2.37 (60,3)3.8 (96,4)10.63 (270)2.85 (72,5)4.90 (124,5)4.92 (125)4.28 (108,6)1.99 (50,5)0 0 10.8 (4,9) 2-1/2 (DN65)2.88 (73,0)3.8 (96,4)11.72 (297,8)3.35 (85)5.5 (139,8)4.92 (125)4.28 (108,6)1.99 (50,5)0 0 13.0 (5,9) — (DN65)3 76,1 3.8 (96,4)11.72 (297,8)3.35 (85)5.5 (139,8)4.92 (125)4.28 (108,6 1.99 (50,5)0 0 13.0 (5,9) 3 (DN80)3.5 (88,9)3.8 (96,4)12.22 (310,3)3.58 (91)5.76 (146,3)4.92 (125)4.28 (108,6)1.99 (50,5)0 0 13.9 (6,3) 4 (DN100)4.5 (114,3)4.54 (115,4)13.92 (353,5)4.29 (109)6.75 (171,5)4.92 (125)4.28 (108,6)1.99 (50,5)0 0 17.64 (8,0) — (DN125)5.5 (139,7)5.83 (148)16 (406,6)5.16 (131)7.93 (201,5)5.91 (150)5.79 (147)2.32 (58,9)0 0 26.4 (11,9) 5 (DN125)5.56 (141,3)5.83 (148)16 (406,6)5.16 (131)7.93 (201,5)5.91 (150)5.79 (147)2.32 (58,9)0 0 26.4 (11,9) — DN150 6.5 165,1 5.83 (148)17.07 (433,6)5.71 (145)8.44 (214,5)5.91 (150)5.79 (147)2.32 (58,9)0 0 30,42 (13,8) 6 (DN150)6.63 (168,3)5.83 (148)17.07 (433,6)5.71 (145)8.44 (214,5)5.91 (150)5.79 (147)2.32 (58,9)0 0 30,42 (13,8) 8 (DN200)8.63 (219,1)5.24 (133)19.67 (499,5)6.69 (170)9.29 (236)8.86 (225)8.19 (208)2.76 (70)5.66 (143,7)1.24 (31,4)47.18 (21,4) 10 (DN250)10.75 (273)6.26 (159)22.46 (570,5)7.68 (195)11.1 (282)11.14 (283)8.19 (208)2.91 (74)7.21 (183,1)1.65 (41,8)73.41 (33,3) 12 (DN300)12.75 (323,9)6.5 (165)25.39 (645)9.5 (241,5)12.2 (310)11.14 (283)8.19 (208)2.91 (74)9.96 (252,9)2.7 (68,5)89.29 (40,5) E A J TRAVELLING NUT GEAR OPERATOR 2 TO 4 INCH (DN50 TO DN100) VALVE SIZES DISCH ELECTRICAL CONNECTOR TAPPINGBOSSES TRAVELLING NUT GEAR OPERATOR 5 TO 6 INCH (DN125 TO DN150) VALVE SIZES HANDWHEEL G BODY B INDICATORFLAG(VALVEOPEN) F C D INDICATOR FLAG (VALVE CLOSED) HANDWHEEL TAPPING BOSSES TAPPINGBOSSES SEGMENTED GEAR OPERATOR 8 TO 12 INCH (DN200 TO DN300) VALVE SIZES HANDWHEEL FIGURE 1 MODEL BFV-300/BFV-300C GROOVED END BUTTERFLY VALVE NOMINAL DIMENSIONS FP1511 Page 3 of 8 BFV-300 Normally Open Valve Supervisory Switch Arrangement BFV-300C Normally Closed Valve Supervisory Switch Arrangement No.Part Material Qty. 01 Body ASTM A-536 1 02 Upper Stem AISI 410 1 03 Lower Stem AISI 410 1 04 Disc EPDM 1 05 O-Ring (P12)EPDM 4 06 Oiless B/R (MB1410)—4 07 End Cap 2-1/2 – 4 Inch EPDM 1 08 Gear Box ASTM A-536 1 09 Traveling Nut 2 – 6 Inch Bronze 1 Segment Gear 8 – 12 Inch C3604BD 1 10 Bushing (2)FD-0205-45 1 11 Cover ASTM A-619 1 12 Bushing Fe 1 13 Headless Wrench Bolt M5 x 7L ASTM A-307 1 14 Stem Housing Fe 1 No.Part Material Qty. 30 Bolt (Round)ASTM A-167 3 31 Plate Washer ASTM A-167 4 32 Switch Assembly —1 33 T/R Bolt ASTM A-307 2 34 Tapping Screw ST3.5 x 7.5 S10C 1 35 Tooth Washer 4#S10C 1 36 Lever ASTM A-619 1 37 Connector —1 38 Sticker —1 39 Sticker —1 40 Spring Pin Ø3 x 0.6T x 25 ASTM A-228 1 41 Headless Plug 3/8 NPT 2 – 3 Inch ASTM A-307 2 Headless Plug 1/2 NPT 4 – 12 Inch No.Part Material Qty. 15 Spring Pin ASTM A-228 1 16 Indicator ASTM A-619 1 17 O-Ring NBR 1 18 Cover Gasket Paper 1 19 Spring Pin Ø5 x 1T x 25 ASTM A-228 1 20 O-Ring (P10)EPDM 1 21 Worm Shaft AISI 410 1 22 Bushing (1)FD-0205-45 1 23 Collar FD-0205-45 1 24 Spring Washer ASTM A-167 4 25 Hex Bolt M8 x 20L ASTM A-167 2 26 Hex Bolt M8 x 25L ASTM A-167 2 27 Gasket Paper 1 28 Spring Pin Ø4 x 0.8t x 25 ASTM A-228 1 29 Handwheel ASTM A-536 1 26 25 15 27 13 16 30 32 06 23 25 01 04 24 22 21 29 20 28 17 1440 37 19, 35 36 34 31 38, 39 18 11 10 09 05 03 41 02 08 07 30 33 12 38, 39 28 25 21 22 29 23 24 04 01 06 34 19,40 1720 36 35 30 37 33 30 32 31 18 08 05 09 11 10 03 07 41 02 1214 16 13 15 27 26 25 FIGURE 2 MODEL BFV-300/BFV-300C GROOVED END BUTTERFLY VALVE ASSEMBLY TFP1511 Page 4 of 8 12 INCH (DN300)10 INCH (DN250)8 INCH (DN200)6 INCH (DN150)5 INCH (DN125)4 INCH (DN100)3 INCH (DN80)2-1/2 INCH (DN65)2 INCH (DN50)1.0 0.3 0.4 0.7 0.6 0.5 0.9 0.8 2.0 2.0 5.0 4.0 7.0 6.0 8.0 9.0 6050 80 100 200 400020001000800600400 6000 200 400020001000600400 20000100006000 0,10 0,03 0,04 0,07 0,06 0,05 0,09 0,08 0,20 0,30 0,50 0,40 0,60 NOMINAL PRESSURE DROPIN POUNDS PER SQUARE INCH (PSI)NOMINAL PRESSURE DROP IN BAR(1 PSI = 0,06895 BAR)FLOW RATE IN GALLONS PER MINUTE (GPM) FLOW RATE IN LITERS PER MINUTE (LPM) (1 GPM = 3,785 LPM) CONTACT RATINGS:16A 125V/250 VAC5A 24VDCSWITCH S-1, 2 LEADS PER CONTACTSWITCH S-2, 1 LEAD PER CONTACT FIRE ALARMCONTROL PANELSUPERVISORYCIRCUIT VOLTAGE SOURCE AUX. DEVICE (BELL OR HORN) END OF LINERESISTORORNEXT DEVICE MODEL BFV-300/BFV-300CGEAR OPERATOR OPERATOR CASE GROUND COMMON (BLACK) S-2 COMMON (WHITE) YELLOW RED S-1 BLUE ORANGE GREEN COMMON (WHITE) RED YELLOW FIGURE 3 MODEL BFV-300 BUTTERFLY VALVE OPEN POSITION — SUPERVISORY SWITCH OPEN POSITION MODEL BFV-300C BUTTERFLY VALVE CLOSED POSITION — SUPERVISORY SWITCH CLOSED POSITION INTERNAL SWITCH WIRING DIAGRAM GRAPH A MODEL BFV-300/BFV-300C GROOVED END BUTTERFLY VALVE NOMINAL PRESSURE DROP VERSUS FLOW FP1511 Page 5 of 8 Nominal Valve Size Inches (DN) Pipe O.D. Inches (mm) Max. PSI (bar) Part Number Agency Listing/Approval BFV-300 Supv. Switch OPEN BFV-300C Supv. Switch CLOSED CE UL ULC FM VdS CA Fire Marshall CNPP PAVUS Russian Fire Cert. 2 (DN50)2.38 (60,3)300 (20,7)59300G020WS 59300G020WSC ✓✓✓✓✓✓ 2-1/2 (DN65)2.88 (73,0)300 (20,7)59300G025WS 59300G025WSC ✓✓✓✓✓✓✓✓ — DN65 3 76,1 300 (20,7)59300G026WS 59300G026WSC ✓✓✓✓✓✓✓ 3 (DN80)3,5 (88,9)300 (20,7)59300G030WS 59300G030WSC ✓✓✓✓✓✓✓✓ 4 (DN100)4.5 (114,3)300 (20,7)59300G040WS 59300G040WSC ✓✓✓✓✓✓✓✓ — DN125 5.5 (139,7)300 (20,7)59300G056WS 59300G056WSC ✓✓✓✓✓✓✓ 5 (DN125)5.56 (141,3)300 (20,7)59300G050WS 59300G050WSC ✓✓✓✓✓✓✓✓ — DN150 6.5 (165,1)300 (20,7)59300G066WS 59300G066WSC ✓✓✓✓✓✓✓ 6 (DN150)6.63 (168,3)300 (20,7)59300G060WS 59300G060WSC ✓✓✓✓✓✓✓✓ 8 (DN200)8.63 (219,1)300 (20,7)59300G080WS 59300G080WSC ✓✓✓✓✓✓✓✓ 10 (DN250)10.75 (273)175 (12,1)59300G100WS 59300G100WSC ✓✓✓✓✓✓✓✓ 12 (DN300)12.75 323,9 175 (12,1)59300G120WS 59300G120WSC ✓✓✓✓✓✓ Nominal Valve Size Inches (DN) Pipe O.D. Inches (mm) Max. PSI (bar) Part Number Agency Listing/Approval BFV-300 Supv. Switch OPEN BFV-300C Supv. Switch CLOSED CE VdS CNPP 2 (DN50)2.38 (60,3)300 (20,7)59300G020AWS 59300G020AWSC ✓✓✓ 2-1/2 (DN65)2.88 (73,0)300 (20,7)59300G025AWS 59300G025AWSC ✓✓✓ — DN65 3 76,1 300 (20,7)59300G026AWS 59300G026AWSC ✓✓✓ 3 (DN80)3,5 (88,9)300 (20,7)59300G030AWS 59300G030AWSC ✓✓✓ 4 (DN100)4.5 (114,3)300 (20,7)59300G040AWS 59300G040AWSC ✓✓✓ — DN125 5.5 (139,7)300 (20,7)59300G056AWS 59300G056AWSC ✓✓✓ 5 (DN125)5.56 (141,3)300 (20,7)59300G050AWS 59300G050AWSC ✓✓✓ — DN150 6.5 (165,1)300 (20,7)59300G066AWS 59300G066AWSC ✓✓✓ 6 (DN150)6.63 (168,3)300 (20,7)59300G060AWS 59300G060AWSC ✓✓✓ 8 (DN200)8.63 (219,1)300 (20,7)59300G080AWS 59300G080AWSC ✓✓✓ 10 (DN250)10.75 (273)175 (12,1)59300G100AWS 59300G100AWSC ✓✓✓ 12 (DN300)12.75 323,9 175 (12,1)59300G120AWS 59300G120AWSC ✓✓✓ TABLE A MODEL BFV-300/BFV-300C GROOVED END BUTTERFLY VALVE WITH INTERNAL SUPERVISORY SWITCHES PART NUMBER SELECTION AND AGENCY LISTINGS/APPROVALS TABLE B MODEL BFV-300/BFV-300C GROOVED END BUTTERFLY VALVE WITH CNPP-APSAD LARGE 100 X 100 MM FLAG AND INTERNAL SUPERVISORY SWITCHES PART NUMBER SELECTION AND AGENCY LISTINGS/APPROVALS TFP1511 Page 6 of 8 Nominal Valve Size Inches (DN) Pipe O.D. Inches (mm) Max. PSI (bar) Part Number Agency Listing/Approval CE UL ULC FM VdS CA Fire Marshall CNPP PAVUS Russian Fire Cert. 2 (DN50)2.38 (60,3)300 (20,7)59300G020NS ✓✓✓✓✓✓ 2-1/2 (DN65)2.88 (73,0)300 (20,7)59300G025NS ✓✓✓✓✓✓✓✓ — DN65 3 76,1 300 (20,7)59300G026NS ✓✓✓✓✓✓✓ 3 (DN80)3,5 (88,9)300 (20,7)59300G030NS ✓✓✓✓✓✓✓✓ 4 (DN100)4.5 (114,3)300 (20,7)59300G040NS ✓✓✓✓✓✓✓✓ — DN125 5.5 (139,7)300 (20,7)59300G056NS ✓✓✓✓✓✓✓ 5 (DN125)5.56 (141,3)300 (20,7)59300G050NS ✓✓✓✓✓✓✓✓ — DN150 6.5 (165,1)300 (20,7)59300G066NS ✓✓✓✓✓✓✓ 6 (DN150)6.63 (168,3)300 (20,7)59300G060NS ✓✓✓✓✓✓✓✓ 8 (DN200)8.63 (219,1)300 (20,7)59300G080NS ✓✓✓✓✓✓✓✓ 10 (DN250)10.75 (273)175 (12,1)59300G100NS ✓✓✓✓✓✓✓✓ 12 (DN300)12.75 323,9 175 (12,1)59300G120NS ✓✓✓✓✓✓ Nominal Valve Size Inches (DN) Gear Operator Type Part Number Mounting Bracket with Mounting Bolts Bernstein i88-IP65 Regular Switch Bernstein i88-IP65 LED Switch 24V Bernstein GC-SU1Z Ex IP-66/67 ATEX (Ex II2G Ex dIIC T6 Gb) Switch 2 – 4 (DN50 – DN100)Travelling Nut 59300SPBRACKET10 59300SPSW 59300SPSWLED 59300SPSWATEX 5 – 6 (DN125 – DN200)59300SPBRACKET20 8 (DN200)Segmented Gear 59300SPBRACKET25 10 – 12 (DN250 – DN300)59300SPBRACKET30 Notes:1. Install a single switch in either bracket mounting position to monitor Open or Closed valve condition TABLE C MODEL BFV-300 GROOVED END BUTTERFLY VALVE WITHOUT INTERNAL SUPERVISORY SWITCHES PART NUMBER SELECTION AND AGENCY LISTINGS/APPROVALS TABLE D MODEL BFV-300 GROOVED END BUTTERFLY VALVE WITHOUT INTERNAL SUPERVISORY SWITCHES ACCESSORY EXTERNAL SUPERVISORY SWITCHES AND MOUNTING BRACKETS PART NUMBER SELECTION Bernstein Switch Wiring Diagram FP1511 Page 7 of 8 Installation The Model BFV-300/BFV-300C Grooved End Butterfly Valves may be installed with flow in either direction and can be positioned either horizon-tally or vertically. The grooved end pipe couplings used with the Model BFV-300/BFV-300C must be listed or approved for fire protection service and installed in accordance with the manufacturers instructions. The Model BFV-300/BFV-300C But-terfly Valve may be installed with any schedule of pressure class of pipe or tubing that is listed or approved for fire protection. Conduit and electrical connections are to be made in accordance with the authority having jurisdiction and/or the National Electrical Code. With reference to Figure 3, the supervisory switch is intended for connection to the supervisory circuit of a fire alarm control panel in accordance with NFPA 72. The auxiliary switch is intended for the unsupervised connection to aux-iliary equipment in accordance with NFPA 70, National Electric Code. NOTE: For outdoor applications with internal supervisory switches, it is rec-ommended that wiring connections be made at a temperature above 15°F (-9°C), in order to insure sufficient flex-ibility of the wire lead insulation. Care and Maintenance Before closing a fire protection system control valve for maintenance or inspection work on either the valve or fire protection system which it con-trols, permission to shut down the affected fire protection systems must be obtained from the proper authorities and all personnel who may be affected by this decision must be notified. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in accordance with the applicable stan-dards of the NATIONAL FIRE PROTEC-TION ASSOCIATION (e.g., NFPA 25), in addition to the standards of any author-ity having jurisdiction. Contact the installing contractor or product manu-facturer with any questions. Any impair-ment must be immediately corrected. It is recommended that automatic sprinkler systems be inspected, tested, and maintained by a qualified inspec-tion service. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for avail-ability. When placing an order, indicate the full product name and Part Number (P/N). Butterfly Valves Model BFV-300 with Internal Open Supervisory SwitchesSpecify: (specify size) Model BFV-300 Grooved End Butterfly Valve, Inter-nal Open Supervisory Switches, P/N (specify per Table A) Model BFV-300C with Internal Closed Supervisory SwitchesSpecify: (specify size) Model BFV-300C Grooved End Butterfly Valve, Internal Closed Supervisory Switches, P/N (specify per Table A) Model BFV-300 with Internal Open Supervisory Switches, APSAD ApprovedSpecify: (specify size) Model BFV-300 Grooved End Butterfly Valve, Internal Open Supervisory Switches, APSAD Approved, P/N (specify per Table B) Model BFV-300C with Internal Closed Supervisory Switches, APSAD ApprovedSpecify: (specify size) Model BFV-300C Grooved End Butter-fly Valve, Internal Closed Supervi-sory Switches, APSAD Approved, P/N (specify per Table B) Model BFV-300 without Internal Supervisory SwitchesSpecify: (specify size) Model BFV-300 Grooved End Butterfly Valve, P/N (specify per Table C) Accessories External Supervisory Switch and Mounting Bracket Note: Accessory external supervi-sory switches and mounting brackets are applicable only to valves without factory-installed internal supervisory switches. Refer to Table D for switch models and part numbers. Specify: (specify size) Model BFV-300 Grooved End Butterfly Valve Exter-nal Switch Mounting Bracket, P/N (specify), with (specify quantity) Bern-stein External Switch (specify model), P/N (specify) Replacement Parts Note: Only items described in this section are offered as replacement parts. HandwheelReplacement handwheel includes pin. Refer to Table E for part numbers. Model BFV-300, Red PaintedSpecify: Handwheel, (specify size) Model BFV-300 Grooved End Butter-fly Valve, P/N (specify) Model BFV-300C, Black PaintedSpecify: Handwheel, (specify size) Model BFV-300C Grooved End But-terfly Valve, P/N (specify) Nominal Valve Size Inches (DN) Part Number BFV-300, Red Painted BFV-300C, Black Painted 2 – 4 (DN50 – DN100)59300SPHWHEEL10 59300SPHWHEEL10B 5 – 8 (DN125 – DN200)59300SPHWHEEL20 59300SPHWHEEL20B 10 – 12 (DN250 – DN300)59300SPHWHEEL30 59300SPHWHEEL30B TABLE E BFV-300/BFV-300C GROOVED END BUTTERFLY VALVE REPLACEMENT HANDWHEEL PART NUMBER SELECTION Model CV-1F Grooved End Swing Check Valves Page 1 of 6 AUGUST 2018 TFP1550 Worldwide Contacts www.tyco-fire.com IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. General Description The TYCO Model CV-1F Grooved End Swing Check Valves are compact and rugged swing-type units that allow water flow in one direction and prevent flow in the opposite direction. A resilient elastomer seal facing on the spring-loaded clapper ensures a leak-tight seal and non-sticking operation. The Model CV-1F Check Valves are designed to minimize water hammer caused by flow reversal. The Model CV-1F Grooved End Swing Check Valves are furnished with grooved ends and can be installed using GRINNELL Grooved Couplings or GRINNELL Figure 71 Flange Adapt-ers. The Model CV-1F Check Valves have been designed with a removable cover for ease of field maintenance. These valves can be installed horizon-tally (with cover in the upward position) or vertically with the flow in the upward direction (Ref. Figure 3). A check valve maintenance kit is avail-able to allow backflushing through a fire department connection without removing the Model CV-1F Grooved End Swing Check Valve from the riser. Refer to technical data sheet TFP1555. Model CV-1F is a re-designation for Central Figure 590F and GRINNELL Figure 590F Grooved End Swing Check Valves. NOTICE The TYCO Model CV-1F Grooved End Swing Check Valves described herein must be installed and maintained in compliance with this document and with the applicable standards of the NATIONAL FIRE PROTECTION ASSO-CIATION (NFPA), in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices. Never remove any piping component nor correct or modify any piping defi-ciencies without first de-pressurizing and draining the system. Failure to do so may result in serious personal injury, property damage, and/or impaired device performance. The owner is responsible for main-taining their fire protection system and devices in proper operating con-dition. Contact the installing contrac-tor or product manufacturer with any questions. Technical Data Approvals Compliance with CE Pressure Equipment Directive (PED) and Standards of Engineering Practice • 2 in. to 12 in. (DN50 to DN300): UL and C-UL Listed, FM Approved, Bureau Veritas • 2-1/2 in. to 10 in. (DN65 to DN250): VdS Approved Certificate No. G4060018 Sizes2 in. to 12 in. (DN50 to DN300) Maximum Working Pressure UL/FM - 300 psi (20,7 bar) VdS - 16 bar Valve Assembly FinishRed, non-lead paint Installation The Model CV-1F Grooved End Swing Check Valves are to be installed in accordance with this section: Step 1. The arrow cast on the body must point in the direction of the flow. Step 2. Valves installed vertically must be positioned with the flow in the upward direction. Step 3. Valves installed horizontally must be positioned with the cover facing up (Ref. Figure 3). Step 4. Grooved end pipe couplings used with the Model CV-1F Grooved End Swing Check Valves must be installed in accordance with manufac-turer’s instructions. Note: Valves should be installed a rea-sonable distance downstream from pumps, elbows, expanders, reducers, or other similar devices to extend the valve life. Standard piping practices call for a minimum of five (5) times the pipe diameter for general use. For fire protection pressure rating, listing and approval information, contact your TYCO representative. TFP1550 Page 2 of 6 Care and Maintenance The TYCO Model CV-1F Grooved End Swing Check Valves must be main-tained and serviced in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision. After placing a fire protection system in service, notify the proper authorities and advise those responsible for moni-toring proprietary and/or central station alarms. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION (e.g., NFPA 25), in addi-tion to the standards of any authority having jurisdiction. Contact the install-ing contractor or product manufacturer with any questions. Any impairments must be immediately corrected. Automatic sprinkler systems are rec-ommended to be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. Nominal Pipe Size Nominal Dimensions Inch (mm)Cover Bolt Torque Lbs.-ft. (Nm) Approx. Weight Lbs. (kg)Valve Size Inch (DN) Pipe O.D. Inch (mm)A B C D E F J 2 (50)2.37 (60,3)6.75 (171,5)1.96 (49,8)1.96 (49,8)2.57 (65,3)3.25 (82,3)4.75 (120,7)1.62 (41,5)18 (25)9.0 (4,5) 2-1/2 (65)2.88 (73,0)8.00 (203,2)5.38 (136,7)2.63 (66,7)3.09 (78,5)3.87 (98,3)5.87 (149,1)1.63 (41,7)39 (54)10.0 (4,5) 76,1 mm (65)3.00(76,1)8.00 (203,2)5.38 (136,7)2.63 (66,7)3.09 (78,5)3.87 (98,3)5.87 (149,1)1.63 (41,7)39 (54)10.0 (4,5) 3 (80)3.50 (88,9)8.37 (212,6)5.72 (145,3)2.81 (71,4)3.31 (84,1)3.87 (98,3)5.87 (149,1)1.63 (41,7)39 (54)11.0 (5,0) 4 (100)4.50 (114,3)9.63 (244,6)6.68 (169,7)3.80 (96,5)3.63 (92,2)4.53 (115,4)7.13 (181,1)1.84 (46,7)50 (69)25.0 (11,3) 139,7 mm (125)5.50 (139,7)10.50 (266,7)7.40 (188,0)4.46 (113,3)4.13 (104,9)4.90 (124,5)7.50 (190,5)1.75 (44,5)39 (54)29.0 (13,2) 5 (125)5.56 (141,3)10.50 (266,7)7.40 (188,0)4.46 (113,3)4.13 (104,9)4.90 (124,5)7.50 (190,5)1.75 (44,5)39 (54)29.0 (13,2) 165,1 mm (150)6.50 (165,1)11.50 (292,1)8.00 (203,2)4.62 (117,3)4.50 (114,3)5.00 (127,0)7.60 (193,0)1.85 (47,0)60 (82)47.0 (21,3) 6 (150)6.63 (168,3)11.50 (292,1)8.00 (203,2)4.62 (117,3)4.50 (114,3)5.00 (127,0)7.60 (193,0)1.85 (47,0)60 (82)47.0 (21,3) 8 (200)8.63 (219,1)14.00 (355,6)10.14 (257,8)6.67 (169,4)5.52 (140,2)5.46 (138,7)8.46 (214,9)2.13 (54,1)120 (164)66.0 (29,9) 10 (250)10.75 (273,1)18.00 (457,2)12.38 (314,5)8.62 (218,9)6.41 (162,8)7.50 (190,5)10.50 (266,7)3.00 (76,2)130 (178)109.7 (49,4) 12 (300)12.75 (323,9)21.00 (533,4)14.28 (362,7)9.93 (252,2)7.27 (184,7)7.62 (193,5)10.62 (269,7)2.75 (69,9)130 (178)151.0 (68,0) NPT 1/2" NPT 1/2" B A C D O.D. J E F FIGURE 1 MODEL CV-1F GROOVED END SWING CHECK VALVES NOMINAL DIMENSIONS TFP1550 Page 3 of 6 No.Part Material Qty. 6 Clapper Facing EPDM Grade "E"1 7 Spring Stainless Steel 1 8 Hinge Shaft Stainless Steel 1 9 Retaining Ring Stainless Steel AR 11 Retention Bolt Stainless Steel 1 13 Retaining Disc Stainless Steel 1 No.Part Material Qty. 14 Locknut Stainless Steel 1 15 Plug 1/2" NPT Cast Iron 2 16 Adhesive Thread Sealer AR 17 Nameplate Aluminum 1 18 Rivet Steel 2 19 Spacer Stainless Steel 1 No.Part Material Qty. 1 Body Ductile Iron 1 2 Cover Ductile Iron 1 3 Cover Gasket Nitrile Rubber 1 4 Hex Cap Screw Steel, Zinc Plated AR 5 Clapper, 2"-8" (DN50-200)Stainless Steel 1Clapper, 10"-12" (DN250-300)Ductile Iron 15 VIEW A DETAIL B SEE DETAIL B 2" - 8"(DN50-DN200)10" - 12"1 VIEW A SEE 2" - 8"(DN50-DN200)10" - 12" (DN250 - DN300) 1718 2 9 8 7 5 (DN250 - DN300) 8 9 2 7 5 13 14,16 6 13 11,16 19 5 6 5 11 3 2 4,16 0,04 0,05 0,07 0,06 0,09 0,08 0,10 0,20 0,30 IN POUNDS PER SQUARE INCH (PSI)NOMINAL PRESSURE DROPNOMINAL PRESSURE DROP IN BAR(1 PSI = 0,06895 BAR)0.5 0.6 1.00.9 0.8 0.7 4.0 2.0 3.0 5.0 200 300 400 600 1000 2000 3000 4000 6000 10000 700 1000 2000 3000 5000 7000 10000 20000 30000 15000 50000 100 500 FLOW RATE IN LITERS PER MINUTE (LPM) (1 GPM = 3,785 LPM) FLOW RATE IN GALLONS PER MINUTE (GPM)2-1/2 INCH (DN65)3 INCH (DN80)5 INCH (DN125)8 INCH (DN200)6 INCH (DN150)4 INCH (DN100)10 INCH (DN250)2 INCH (DN50)12 INCH (DN300)FIGURE 2 MODEL CV-1F GROOVED END SWING CHECK VALVES ASSEMBLY GRAPH A MODEL CV-1F GROOVED END SWING CHECK VALVES NOMINAL PRESSURE LOSS VS. FLOW TFP1550 Page 4 of 6 Valve Size Inch (DN) Pipe O.D. Inch (mm) Cover Gasket Part Number Clapper Facing Part Number Clapper Assembly Part Number Americas Only EMEA/APAC Americas Only EMEA/APAC Americas Only EMEA/APAC 2 (50)2.37 (60,3)595907020 97670501 59020EPDM 59020EPDM 97670201A 97670201 2-1/2 (65)2.88 (73,0)595907030 97561801 59025EPDME 59025EPDM 97562801A 97562065 76,1 mm (65)3.00 (76,1)595907030 97561801 59025EPDME 59025EPDM —97562801 3 (80)3.50 (88,9)595907030 97561801 59030EPDME 59030EPDM 97562201A 97562201 4 (100)4.50 (114,3)595907040 97512001 59040EPDME 59040EPDM 97549001A 97549001 139,7 mm (125)5.50 (139,7)595907040 97512001 59050EPDME 59050EPDM —97565501 5 (125)5.56 (141,3)595907040 97512001 59050EPDME 59050EPDM 97565501A 97562125 165,1 mm (150)6.50 (165,1)595907060 97521801 59060EPDME 59060EPDM —97524101 6 (150)6.63 (168,3)595907060 97521801 59060EPDME 59060EPDM 97524101A 97562150 8 (200)8.63 (219,1)595907080 97547901 59080EPDME 59080EPDM 97592201A 97592201 10 (250)10.75 (273,1)595907100 97600001 59100EPDM 59100EPDM 97598001A 97598001 12 (300)12.75 (323,9)595907120 97600002 59120EPDM 59120EPDM 97647701A 97647701 Valve Size Inch (DN) Pipe O.D. Inch (mm)Part Number 2 (50)2.37 (60,3)59-590-0-020 2-1/2 (65)2.88 (73,0)59-590-0-025 76,1 mm (65)3.00 (76,1)59-590-0-076 3 (80)3.50 (88,9)59-590-0-030 4 (100)4.50 (114,3)59-590-0-040 139,7 mm (125)5.50 (139,7)59-590-0-139 5 (125)5.56 (141,3)59-590-0-050 165,1 mm (150)6.50 (165,1)59-590-0-165 6 (150)6.63 (168,3)59-590-0-060 8 (200)8.63 (219,1)59-590-0-080 10 (250)10.75 (273,1)59-590-0-100 12 (300)12.75 (323,9)59-590-0-120 TABLE B MODEL CV-1F GROOVED END SWING CHECK VALVES REPLACEMENT VALVE PARTS PART NUMBER SELECTION TABLE A MODEL CV-1F GROOVED END SWING CHECK VALVES PART NUMBER SELECTION TFP1550 Page 5 of 6 Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for avail-ability. When placing an order, indicate the full product name and Part Number (P/N). Model CV-1F Check Valve Specify: Model CV-1F Grooved End Swing Check Valve, size (specify), P/N (specify per Table A) Replacement Valve PartsRefer to Figure 2 to identify Parts. Cover GasketSpecify: Model CV-1F Grooved End Swing Check Valve, Cover Gasket, size (specify), P/N (specify per Table B) Clapper FacingSpecify: Model CV-1F Grooved End Swing Check Valve, Clapper Seal Facing, EPDM Grade “E”, size (specify), P/N (specify per Table B) Clapper AssemblyIncludes items 2, 3, 5-14, and 17-19. Specify: Model CV-1F Grooved End Swing Check Valve, Clapper Assembly, size (specify), P/N (specify per Table B) HORIZONTAL ORIENTATION VERTICAL ORIENTATION FLOW COVER COVER OUTLET INLET OUTLETINLETFLOW FIGURE 3 MODEL CV-1F GROOVED END SWING CHECK VALVES PROPER ORIENTATION TFP1550 Page 6 of 6 NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2018 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Model DPV-1 Dry Pipe Valve External Resetting Page 1 of 20 OCTOBER 2018 TFP1020 Worldwide Contacts www.tyco-fire.com IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. General Description The TYCO Model DPV-1 Dry Pipe Valves are differential valves used to automatically control the flow of water into dry pipe fire protection sprinkler systems upon operation of one or more automatic sprinklers. The DPV-1 also provides for actuation of fire alarms upon system operation. The Model DPV-1 features are as follows: • External reset. • 250 psi (17,2 bar) pressure rating. • Unique offset single clapper design enabling a simple compact valve to minimize installation labor. • Ductile iron construction to ensure a lightweight valve to minimize ship-ping cost. • A variety of inlet and outlet connections. • Compact, Pre-Trimmed, and Semi-Assembled, easy to operate valve trim. • Simple reset procedure through the elimination of priming water. Dry pipe sprinkler systems are used in unheated warehouses, parking garages, store windows, attic spaces, loading docks, and other areas exposed to freezing tempera-tures, where water filled pipe cannot be utilized. When set for service, the dry pipe sprinkler system is pressur-ized with air (or nitrogen). The loss of pressure through an operated auto-matic sprinkler in response to heat from a fire permits the DPV-1 Dry Pipe Valve to open and allow a flow of water into the sprinkler system piping. Table B establishes the minimum required system air pressure that includes a safety factor to help prevent false operations that might occur due to water supply fluctuations. NOTICE The Model DPV-1 Dry Pipe Valves described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association, in addition to the standards of any other authori-ties having jurisdiction. Failure to do so may impair the performance of these devices. The owner is responsible for main-taining their fire protection system and devices in proper operating con-dition. Contact the installing contrac-tor or product manufacturer with any questions. Technical Data Approvals UL and C-UL Listed FM Approved NYC Approved Dry Pipe ValveThe TYCO Model DPV-1 Dry Pipe Valves shall be installed in the verti-cal orientation only (supply at bottom flowing upward) and are rated for use at a maximum service pressure of 250 psi (17,2 bar). Valve and trim dimensions are shown in Figure 6. Flanged connections are available and drilled per ANSI, ISO, AS, and JIS spec-ifications (Ref. Table A). The grooved outlet connections, as applicable, are cut in accordance with standard groove specifications for steel pipe. They are suitable for use with grooved end pipe couplings that are listed or approved for fire protection system service. Available combinations of inlet and outlet connections are described in the Ordering Procedure section and in the Available End Connection and Sizes table on page 1. Trim port connections of valves having flanges drilled to ANSI, AS, or JIS spec- Available Sizes and End Connections End Connection Nominal Valve Size 2-1/2 in. (DN65)3 in. (DN80)4 in. (DN100)6 in. (DN150) Flange x Flange N/A N/A •• Flange x Groove N/A N/A •• Groove x Groove •••• • = Available N/A = Not Available TFP1020 Page 2 of 20 1 2 3 6 7 8 10 11 12 15 17 18 4 5 13 14 16 (a) (b) (c) 9 (d) (e) Valve Body NR NR NR (a) (a) or (b) (a)(c) or (d) Air and Water Handhole Cover Clapper Clapper Facing 1/4" x 3/8" Long Clapper Hinge Reset Knob Reset Spring Reset Latch Seat Retaining Plate #10-32 Shoulder Pin Handhole Cover (b)Gasket 1/2-13 UNC x 1" Hex CH 2-1/2 & 3 Inch Clapper Facing (a) Head Cap Screw: (a)Screw (c) Reset Bushing (c) Reset Bushing (b), (c) or (e)O-Ring Reset Plunger (b) or (c)O-Ring Reset Plunger (c) Dow Corning FS3452 (b) or (c)Grease, 1.5 g Flourosilicone Subassembly (c) NO.DESCRIPTION REF. Clapper Assembly Repair Parts Kit Reset Plunger Parts Kit Includes Items 11-18 Includes Items 6-10: Includes Items 4, 7, 14, 15, & 18: CH4 Inch Valve Valves 2-1/2 & 3 Inch Valves 4 Inch Valve 92-310-2-203 92-310-2-403 2-1/2 & 3 Inch Valves 4 Inch Valve 92-310-1-204 92-310-1-404 2-1/2 and 3 Inch Valves: 1/4-20 UNC x 1/2" Socket Head Cap (a)Screw 4 Inch Valve: NR: Not Replaceable CH: Common Hardware NO.DESCRIPTION P/N REPLACEMENT PARTS 92-310-1-405 92-310-1-406Reset Knob, Item 11 Reset Plunger 92-310-1-407O-Ring, Item 15 1 1 1 1 1 11 1 5 1 5 1 1 1 1 1 1 1 QTY. 6 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3 4 1 9 11 12 13 14 15, 18 16 17 2 6 7 8 10 CLAPPERASSEMBLY RESETPLUNGERPARTS FIGURE 1 - PART 1 OF 2 MODEL DPV-1 DRY PIPE VALVE 2-1/2, 3, AND 4 INCH (DN65, DN80, DN100) ASSEMBLIES TFP1020 Page 3 of 20 1 1 1 1 1 1 1 6 1 9 1 1 1 1 1 1 QTY. 1 8 QTY. 1 1 QTY. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10 11 12 13 14 15 18 20 7 8 16 17 19 21 5 2 3 1 4 6 (a) (b) (c) (d) (e) NR (a) (a) or (b) (a) (c) or (d) Handhole Cover Clapper Clapper Facing Socket Head Cap Clapper Hinge Pin Reset Knob Reset Spring Reset Latch Subassembly (c) Retaining Plate Screw Handhole Cover (b)Gasket Hex Head Cap Screw CH5/8-11 UNC x 1" Clapper Facing (a) (a)1/4-20 UNC x 1/2" (c) Reset Bushing (c) Reset Bushing (b), (c) or (e)O-Ring Reset Plunger (b) or (c)O-Ring Reset Plunger (c) Dow Corning FS3452 (b) or (c)Grease, 1.5 g Flourosilicone NO.DESCRIPTION REP. PART NRAir Seal O-Ring Socket Head Cap Screw NR3/8-16 UNC x 1" NO.DESCRIPTION REP. PART Air and Water Water Seal O-Ring NR Valve Body NR NO.DESCRIPTION REP. PART NRSeat NR: Not Replaceable CH: Common Hardware Clapper Assembly Repair Parts Kit Reset Plunger Parts Kit Includes Items 14-21 Includes Items 9-13 Includes Items 7, 10, 17, 18, 21 92-310-1-405 NO.DESCRIPTION P/N REPLACEMENT PARTS 92-310-2-603 92-310-1-604 92-310-1-406Reset Knob, Item 14 Reset Plunger 92-310-1-407O-Ring, Item 18 4 6 7 8 2 3 5 13 14 15 16 17 18, 21 19 20 9 10 11 12 1 CLAPPERASSEMBLY RESETPLUNGERPARTS FIGURE 1 - PART 2 OF 2 MODEL DPV-1 DRY PIPE VALVE 6 INCH (DN150) ASSEMBLY TFP1020 Page 4 of 20 ifications are NPT threaded per ANSI Standard B1.20.1. Trim port connec-tions of valves having flanges drilled to ISO are available either threaded per ISO 7-1 or NPT threaded per ANSI Standard B1.20.1. Valves with NPT threaded ports will readily accept the trim arrangements shown in Parts 2 and 3 of Figures 3, 4, and 5. Model DPV-1 Valve assemblies are shown in Figure 1. The Body and Hand-hole Cover are ductile iron. The Hand-hole Cover Gasket is neoprene, and the Clapper Facing is EPDM. The Air/Water Seat Ring is brass, the Clapper is bronze or aluminum bronze, and both the Clapper Retaining Plate and Latch are bronze. The Hinge Pin is aluminum bronze, and the fasteners for the Hand-hole Cover are carbon steel. Valve TrimInstallation dimensions are provided in Figure 6, and Valve Trim and Pre-Trimmed Valve Assemblies are shown in Figures 3, 4, and 5. The valve trim, ordered separately or as a pre-trimmed valve assembly, forms a part of the laboratory listings and approvals of the DPV-1 Valve and is necessary for the proper operation of the DPV-1 Valve. Trim packages or pre-trimmed valve assemblies include the following equipment: • Water Supply Pressure Gauge • System Air Pressure Gauge • Air Supply Connections • Main Drain Valve • Low Body Drain Valve • Alarm Test Valve • Automatic Drain Valve • Drip Funnel • Connections For Optional Quick Opening Device (Accelerator) Pre-trimmed valve assemblies also include the following equipment: • Model BFV-300 butterfly valve • Figure 577 grooved coupling • PS10-2 waterflow alarm switch • PS40-2 low air pressure alarm switch Order the above equipment sepa-rately when ordering trim packages separately. Note: When the system pressure is greater than 175 psi (12,1 bar), provision shall be made to replace the standard order 300 psi (20,7 bar) Water Pressure gauge with a separately ordered 600 psi (41,4 bar) Water Pressure Gauge. WeightsThe following are the nominal weights for Pre-Trimmed Valve Assemblies, Semi-Assembled Trim, and DPV-1 Valves without trim. Pre-Trimmed DPV-1 Valve Assemblies: 2-1/2 in. (DN65) GxG ..............87 lb (40 kg) 3 in. (DN80) GxG .....................90 lb (42 kg) 4 in. (DN100) GxG .................121 lb (56 kg) 4 in. (DN100) FxG .................. 135 lb (64 kg) 4 in. (DN100) FxF ..................145 lb (69 kg) 6 in. (DN150) GxG .................175 lb (81 kg) 6 in. (DN150) FxG .................. 195 lb (90 kg) 6 in. (DN150) FxF................... 208 lb (96 kg) Standard Galvanized Semi-Assembled DPV-1 Trim: 2-1/2 in. (DN65) ........................23 lb (11 kg) 3 in. (DN80) ..............................23 lb (11 kg) 4 in. (DN100) ............................30 lb (14 kg) 6 in. (DN150) ............................30 lb (14 kg) DPV-1 Valve (Without Trim): 2-1/2 in. (DN65) GxG ...............37 lb (17 kg) 3 in. (DN80) GxG ......................38 lb(18 kg) 4 in. (DN100) GxG ...................57 lb (26 kg) 4 in. (DN100) FxG ....................67 lb (31 kg) 4 in. (DN100) FxF ....................77 lb (36 kg) 6 in. (DN150) GxG ...................95 lb (44 kg) 6 in. (DN150) FxG ..................108 lb (50 kg) 6 in.(DN150) FxF ...................121 lb (56 kg) Air SupplyTable B shows the system air pres-sure requirements as a function of the water supply pressure. The air (or nitro-gen) pressure in the sprinkler system is recommended to be automatically maintained by using one of the follow-ing pressure maintenance devices, as appropriate: • Model AMD-1 Air Maintenance Device (pressure reducing type) • Model AMD-2 Air Maintenance Device (compressor control type) • Model AMD-3 Nitrogen Maintenance Device (high pressure reducing type) The Pressure Relief Valve provided with the valve trim is factory set to relieve at a pressure of approximately 45 psi (3,1 bar). If the normal system air pres-sure is less than or exceeds 40 psi (2,8 bar), then the pressure Relief Valve must be reset to relieve at a pressure that is in accordance with the authority having jurisdiction. Quick Opening DeviceThe Model DPV-1 Dry Pipe Valve may optionally be equipped with an elec-tronic or mechanical dry pipe valve accelerator. Select the VIZOR Elec-tronic Dry Pipe Valve Accelerator (4 and 6 in. sizes only) described in Technical Data Sheet TFP1105 or the Model ACC-1 Mechanical Dry Pipe Valve Accelerator (2-1/2 through 6 in. sizes) described in Technical Data Sheet TFP1112. The VIZOR or the ACC-1 is used to reduce the time to valve actuation fol-lowing the operation of one or more automatic sprinklers. In some cases the use of a quick opening device such as the VIZOR or the ACC-1 may be required to meet the requirements of the National Fire Protection Association to meet water delivery times. Nominal Valve Size Flange Drilling Specification Nominal Dimensions in Inches and (mm) ANSI B16.11 (Class 125)ISO 7005-2 (PN16)2 JIS B 2210 (10K)AS 2129 (Table E) Dim. A Dim. B Qty. N Dim. A Dim. B Qty. N Dim. A Dim. B Qty. N Dim. A Dim. B Qty. N 4 in. (DN100)7.50 (190,5)0.75 (19,0)8 7.09 (180,0)0.75 (19,0)8 6.89 (175,0)0.59 (15,0)8 7.00 (178,0)0.71 (18,0)8 6 in. (DN150)9.50 (241,3)0.88 (22,2)8 9.45 (240,0)0.91 (23,0)8 9.45 (240,0)0.75 (19,0)8 9.25 (235,0)0.87 (22,0)8 1. Drilling same as ANSI B16.5 (Class 150) and ANSI B16.42 (Class 150).2. Drilling same as BS 4504 Section 3.2 (PN16) and DIN 2532 (PN16). Dim. ABolt CircleDiameter Dim. B Bolt Hole Diameter Qty. NNumber ofBolt Holes TABLE A SELECTION OF FLANGE DRILLING SPECIFICATIONS TFP1020 Page 5 of 20 Operation The TYCO Model DPV-1 Dry Pipe Valve is a differential type valve that utilizes a substantially lower system (air or nitro-gen) pressure than the supply (water) pressure, to maintain the set position shown in Figure 2A. The differential nature of the DPV-1 is based on the area difference between the air seat and the water seat in combination with the ratio of the radial difference from the Hinge Pin to the center of the Water Seat and the Hinge Pin to the center of the Air Seat. The difference is such that 1 psi (0,07 bar) of system air pressure can hold approximately 5.5 psi (0,38 bar) of water supply pressure. Table B establishes the minimum required system air pressure that includes a safety factor to help prevent false operations that occur due to water supply fluctuations. The Intermediate Chamber of the DPV-1 is formed by the area between the Air Seat and Water Seat as shown in Figure 2B. The Intermediate Chamber normally remains at atmospheric pres-sure through the Alarm Port connection and the valve trim to the normally open Automatic Drain Valve (Fig. 3, 4, or 5). Having the Intermediate Chamber, Figure 2B, open to atmosphere is criti-cal to the DPV-1 Valve remaining set, otherwise the full resulting pressure of the system air pressure on top of the Clapper Assembly cannot be realized. For example, and assuming a water supply pressure of 100 psi (6,9 bar), if the system air pressure is 25 psi (1,7 bar) and there was 15 psi (1,0 bar) pressure trapped in the Intermediate Chamber, the resulting pressure across the top of the Clapper would only be 10 psi (0,7 bar). This pressure would be insufficient to hold the Clapper Assem-bly closed against a water supply pres- sure of 100 psi (6,9 bar). It is for this reason that the plunger of the Auto-matic Drain Valve must be depressed during several of the resetting steps, as well as during inspections, making certain that the Automatic Drain Valve is open. When one or more automatic sprin-klers operate in response to a fire, air pressure within the system piping is relieved through the open sprin-klers. When the air pressure is suf-ficiently reduced, the water pressure overcomes the differential holding the Clapper Assembly closed and the Clapper Assembly swings clear of the water seat, as shown in Figure 2C, This action permits water flow into the system piping and subsequently to be discharged from any open sprinklers. Also, with the Clapper Assembly open, the intermediate chamber is pressur-ized and water flows through the alarm port (Ref. Figure 2B) at the rear of the DPV-1 Valve to actuate system water flow alarms. The flow from the alarm port is also sufficient to close the oth-erwise normally open Automatic Drain Valve in the valve trim. After a valve actuation and upon sub-sequent closing of a system main control valve to stop water flow, the Clapper Assembly will latch open as shown in Figure 3D. Latching open of the DPV-1 will permit complete drain-ing of the system (including any loose scale) through the main drain port. During the valve resetting procedure and after the system is completely drained, the external reset knob can be easily depressed to externally unlatch the Clapper Assembly, as shown in Figure 2E. As such, the Clapper Assembly is returned to its normal set position to facilitate setting of the dry pipe sprinkler system, without having to remove the Handhole Cover. Maximum Water Supply Pressure psi System Air Pressure Range psi 20 10 60 15 - 23 80 20 - 28 100 25 - 33 120 30 - 38 145 35 - 43 165 40 - 48 185 45 - 53 205 50 - 58 225 55 - 63 250 60 - 68 6 INCH (DN150)2-1/2 INCH (DN65) & 3 INCH (DN80)4 INCH (DN100)2000 3000 5000 10000 0,08 0,03 0,04 0,06 0,05 0,10 0,20 0,30 0,40 0,50 0,60 500 700 1000 300 700500 1000 2000 3000200100 0,02 0,01 FLOW RATE IN GALLONS PER MINUTE (GPM) FLOW RATE IN LITRES PER MINUTE (LPM)(1 GPM = 3.785 LPM)NOMINAL PRESSURE DROP IN BAR(1 PSI = 0.06895 BAR)NOMINAL PRESSURE DROP IN POUNDS PER SQUARE INCH (PSI)0.1 0.2 0.3 0.4 0.5 0.7 1.0 2.0 4.0 3.0 5.0 7.0 9.0 GRAPH A MODEL DPV-1 DRY PIPE VALVES NOMINAL PRESSURE LOSS VS. FLOW The approximate friction losses, based on the Hazen and Williams formula and expressed in equivalent length of Schedule 40 pipe with C=100 and flowing at typical flow rates, are as follows: 2-1/2 in. valve at 250 GPM flow = 2.2 ft 4 in. valve at 600 GPM flow = 8.9 ft 3 in. valve at 350 GPM flow = 4.9 ft 6 in. valve at 1500 GPM flow = 22.0 ft TABLE B SYSTEM AIR PRESSURE REQUIREMENTS TFP1020 Page 6 of 20 Installation General InstructionsProper operation of the Model DPV-1 Dry Pipe Valve depends upon its trim being installed in accordance with the instructions given in this Technical Data Sheet. Failure to follow the appropriate trim diagram may prevent the DPV-1 Valve from functioning properly, as well as void listings, approvals, and the manufacturer warranties. Failure to latch open the Clapper Assembly prior to a system hydro-static test may result in damage to the Clapper Assembly. The DPV-1 Valve must be installed in a readily visible and accessible location. The DPV-1 Valve and associated trim must be maintained at a minimum tem-perature of 40°F (4°C). Heat tracing of the DPV-1 Valve or its associated trim is not permitted. Heat tracing can result in the formation of hardened mineral deposits that are capable of preventing proper operation. The Model DPV-1 Dry Pipe Valve is to be installed in accordance with the fol-lowing criteria: • All nipples, fittings, and devices must be clean and free of scale and burrs before installation. Use pipe thread sealant sparingly on male pipe threads only. • The DPV-1 Valve must be trimmed in accordance with Figures 3, 4, or 5, as applicable. If the DPV-1 is to be equipped with a Dry Pipe Valve Accelerator, refer to the Technical Data Sheet TFP1105 for the VIZOR Electronic Dry Pipe Valve Accel-erator or TFP1112 for the Model ACC-1 Mechanical Dry Pipe Valve Accelerator. • Care must be taken to make sure that check valves, strainers, globe valves, etc. are installed with the flow arrows in the proper direction. • Drain tubing to the drip funnel must be installed with smooth bends that will not restrict flow. • The main drain and drip funnel drain may be interconnected provided a check valve is located at least 12 in. (300 mm) below the drip funnel. The Low Body Drain Valve (Figure 3, 4, or 5) may be piped so as to discharge into the Drip Funnel or to a separate drain. • Suitable provision must be made for disposal of drain water. Drainage water must be directed such that it will not cause accidental damage to property or danger to persons. • Unused pressure alarm switch and/or water motor alarm connections must be plugged. • The Pressure Relief Valve provided with the Valve Trim is factory set to relieve at a pressure of approximately 45 psi (3,1 bar), which can typically be used for a maximum normal sys-tem air pressure of 40 psi (2,8 bar). The Pressure Relief Valve may be reset to a lower or higher pressure; however, it must be reset to relieve at a pressure which is in accordance with the requirements of the author-ity having jurisdiction. To reset the Pressure Relief Valve, first loosen the jam nut and then adjust the cap accordingly — clockwise for a higher pressure setting or counter-clockwise for a lower pressure setting. After veri-fying the desired pressure setting, tighten the jam nut. • Installation of an Air Maintenance Device, as described in the Techni-cal Data Section, is recommended. • An Inspector’s Test Connection as required By NFPA 13 must be pro-vided on the system piping at the most remote location from the Model DPV-1 Valve. • Conduit and electrical connections are to be made in accordance with the requirements of the author-ity having jurisdiction and/or the National Electric Code. • Before a system hydrostatic test is performed in accordance with NFPA 13 system acceptance test require-ments, the Clapper Assembly is to be manually latched open (Ref. Fig-ure 2D); the Automatic Drain Valve (Figure 3, 4, or 5) is to be temporarily replaced with a 1/2 in. NPT plug, the 3/32 in. Vent Fitting (Item 13, Figure 3; Item 15, Figure 4; or Item 15, Fig-ure 5) is to be temporarily replaced with a 1/4 in. NPT plug, and the Handhole Cover Bolts are to be tight-ened using a cross-draw sequence. TFP1020 Page 7 of 20 Valve Setting Procedure Steps 1 through 11 are to be performed when initially setting the Model DPV-1 Dry Pipe Valve; after an operational test of the fire protection system; or, after system operation due to a fire. NOTES: If the DPV-1 is equipped with a Dry Pipe Valve Accelerator, refer to its resetting instructions before reset-ting the DPV-1. Refer to TFP1105 for the VIZOR or TFP1112 for the ACC-1. Based on the instructions provided, reset the Accelerator at the appropriate time during the resetting of the DPV-1. Unless otherwise noted, refer to Figure 3, 4, or 5 to identify functional trim components. Step 1. Close the Main Control Valve, and close the Air Supply Control Valve. If the DPV-1 is equipped with a Dry Pipe Valve Accelerator, remove the Dry Pipe Valve Accelerator from service in accordance with its Technical Data Sheet (Refer to TFP1105 for the VIZOR or TFP1112 for the ACC-1). Step 2. Open the Main Drain Valve and all auxiliary drains in the system. Close the auxiliary drain valves after water ceases to discharge. Leave the Main Drain Valve open. Step 3. Depress the plunger of the Automatic Drain Valve to verify that it is open and that the DPV-1 Valve is com-pletely drained. Step 4. Open the Optional Alarm Control Valve, as applicable, if it was closed to silence local alarms. Step 5. As necessary, replace all sprin-klers that have operated. Replacement sprinklers must be of the same type and temperature rating as those which have operated. NOTICE In order to prevent the possibility of a subsequent operation of an over-heated solder type sprinkler, any solder type sprinklers which were possibly exposed to a temperature greater than their maximum rated ambient must be replaced. Step 6. Push down on the Reset Knob (Figure 2E) to allow the Clapper Assem-bly to re-seat. Step 7. Pressurize the system with air (or nitrogen) to 10 psi (0,7 bar), and then individually open all auxiliary drain valves in the system piping to drain any remaining water in trapped sec-tions. Close each drain valve as soon as water ceases to discharge. Also partially open the Low Body Drain Valve to assure that the riser is com-pletely drained. Close the Low Body Drain Valve as soon as water ceases to discharge. Step 8. Refer to Table B and then restore the system to the normal system air pressure as necessary to hold the DPV-1 Valve closed. Step 9. Depress the plunger on the Automatic Drain Valve to make sure it is open and that there is no air discharging. The absence of air discharging from the Automatic Drain Valve is an indica-tion of a properly set air seat within the DPV-1 Valve. If air is discharging, refer to the Care and Maintenance section under Automatic Drain Valve Inspection to determine/correct the cause of the leakage problem. Step 10. Partially open the Main Control Valve. Slowly close the Main Drain Valve as soon as water dis-charges from the drain connection. Depress the plunger on the Automatic Drain Valve to make sure that it is open and that there is no water discharging. The absence of water discharging from the Automatic Drain Valve is an indica-tion of a properly set water seat within the DPV-1 Valve. If water is discharg-ing, refer to the Care and Maintenance section under the Automatic Drain Valve Inspection to determine/correct the cause of the leakage problem. If there are no leaks, the DPV-1 Valve is ready to be placed in service and the Main Control Valve must then be fully opened. Note: After setting a fire protection system, notify the proper authorities and advise those responsible for moni-toring proprietary and/or central station alarms. Step 11. Once a week after a valve is reset following an operational test or system operation, the Low Body Drain Valve (and any low point drain valves) should be partially opened (and then subsequently closed) to relieve drain-back water. Continue this procedure until drain-back water is no longer present. TFP1020 Page 8 of 20 CLAPPER ASSEMBLY FULLY OPEN DRAIN POSITION SET POSITION WATER SUPPLYSHUT OFF FROM WATER SUPPLY 3/4" NPTLOW BODYDRAINPORT CLAPPER ASSEMBLY LATCHED OPEN CLAPPERLATCH RESETASSEMBLY SET POSITIONINTERMEDIATECHAMBER AIR PRESSURETO SYSTEM 1" NPT AIR SUPPLY PORT 1/2" NPTWATERSUPPLYPRESSURE& ALARMTEST PORT CLAPPER ASSEMBLY RESEATED ALARM PORT WATERFLOW TO ALARM RESET POSITION WATER SUPPLYSHUT OFF OPERATED POSITION CLAPPER LATCH PIVOTS TO UNLATCH CLAPPER ASSEMBLY FROM WATER SUPPLY WATERFLOWTO SYSTEM CLAPPER LATCH PIVOTS TO ALLOW CLAPPER ASSEMBLY TO FULLY OPEN 3/4" NPT ALARMPORT OPEN TOATMOSPHERE RESETKNOB DRAIN FROMSYSTEMCOMPLETEDRAIN FROM SYSTEM CLAPPER ASSEMBLY IN SET POSITION PUSH HERE TO RESET VALVE INTERMEDIATECHAMBER WATERSEAT VALVEWATERWAY CLAPPER ASSEMBLY ALARMPORT AIRSEAT DN40 FOR VALVES WITHISO THREADED PORTS MAIN DRAIN PORT:1-1/4" NPT* (2-1/2 INCH& 3 INCH VALVES)2" NPT (4 INCH VALVE) * FIGURE 2D FIGURE 2A FIGURE 2B FIGURE 2E FIGURE 2C 02 01 04 05 03 03 FIGURE 2 - PART 1 OF 2 MODEL DPV-1 DRY PIPE VALVES 2-1/2, 3, AND 4 INCH (DN65, DN80, AND DN100) SET AND OPEN POSITIONS TFP1020 Page 9 of 20 FIGURE 2A FIGURE 2D FIGURE 2B FIGURE 2E FIGURE 2C CLAPPER ASSEMBLY FULLY OPEN WATER SUPPLYSHUT OFF FROMWATER SUPPLY 3/4" NPT LOW BODY DRAIN PORT CLAPPERASSEMBLYLATCHEDOPEN CLAPPERLATCH RESETASSEMBLY SET POSITIONINTERMEDIATECHAMBER AIR PRESSURETO SYSTEM 1" NPTAIR SUPPLYPORT 1/2" NPTWATER SUPPLYPRESSURE& ALARMTEST PORT CLAPPERASSEMBLYRESEATED ALARM PORTWATERFLOWTO ALARM WATER SUPPLYSHUT OFF CLAPPERLATCHPIVOTS TOUNLATCHCLAPPERASSEMBLY FROMWATER SUPPLY WATERFLOWTO SYSTEM CLAPPER LATCH PIVOTS TO ALLOW CLAPPER ASSEMBLY TO FULLY OPEN 3/4" NPT ALARMPORT OPEN TOATMOSPHERE RESET KNOB DRAIN FROM SYSTEM COMPLETEDRAIN FROMSYSTEM CLAPPER ASSEMBLY IN SET POSITION PUSH HERE TO RESET VALVE INTERMEDIATECHAMBER WATER SEAT VALVE WATERWAY CLAPPER ASSEMBLY ALARMPORT AIR SEAT 2" NPTMAIN DRAINPORT SET POSITION DRAIN POSITION RESET POSITION OPERATED POSITION 05 04 01 02 03 03 FIGURE 2- PART 2 OF 2 MODEL DPV-1 DRY PIPE VALVES 6 INCH (DN150) SET AND OPEN POSITIONS TFP1020 Page 10 of 20 NOTES: 1.SEE FIGURE 3 PART 3 FOR TRIM ARRANGEMENT WITH BILL OF MATERIALS AND COMPONENT PART NUMBERS. TRIM SHOWN FULLY ASSEMBLED; COMPONENTS SUCH AS GAUGES AND SWITCHES MAY REQUIRE ASSEMBLY IN TRIM AT INSTALLATION. 2. ALARMTEST VALVE(NORMALLYCLOSED)SYSTEM WATER SUPPLY PRESSURE GAUGE SYSTEMAIR SUPPLYCONTROL VALVE(NORMALLYOPEN) LOW AIR PRESSURE ALARM SWITCH WATERFLOWPRESSUREALARMSWITCH MAIN DRAIN VALVE (NORMALLY CLOSED)1/2 INCH NPT CONNECTION FOR OPTIONAL ACCELERATOR SYSTEMAIR SUPPLYPRESSUREGAUGE 1 INCH NPTCONNECTIONFOR LOCALSPRINKLER 1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY 1-1/4 INCH NPT CONNECTION TO DRAIN SYSTEMSHUT-OFFVALVE(NORMALLYOPEN) GROOVEDCOUPLING LOW BODYDRAIN VALVE(NORMALLYCLOSED) 3/4 INCH NPTCONNECTIONTO DRAIN 2-1/2 INCH (DN65) or 3 INCH (DN80) MODEL DPV-1 DRY PIPE VALVE (GxG ONLY) AUTOMATIC DRAIN VALVE 1-1/4 INCH NPT CONNECTION TO DRAIN DRIP FUNNEL A B C D H E F G AUTOMATIC DRAIN VALVE ALARM TEST VALVE (NORMALLY CLOSED) MAINDRAIN VALVE(NORMALLYCLOSED) 1-1/4 INCH NPTCONNECTIONTO DRAIN DRIPFUNNEL AIR SUPPLY CONTROL VALVE (NORMALLY OPEN) 1/2 INCH NPT CONNECTION FOR OPTIONAL ACCELERATOR SYSTEMAIR SUPPLYPRESSUREGAUGE 1-1/4 INCH NPT CONNECTION TO DRAIN LOW BODYDRAIN VALVE(NORMALLYCLOSED) 1 INCH NPTCONNECTIONFOR LOCALSPRINKLER SYSTEMWATER SUPPLYPRESSUREGAUGE 1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY 1/2 INCH NPTCONNECTIONFOR WATERFLOWPRESSURE ALARMSWITCH NOTES: 2.SEE FIGURE 2 FOR VALVE PORTIDENTIFICATION. 1.INSTALL TRIM ASSEMBLIES INALPHABETICAL ORDER. 3.ROUTE 1/4" TUBING TO DRIPFUNNEL. 1/2 INCH NPT CONNECTION FOR OPTIONAL AIR PRESSURE SWITCH 3/4 INCH NPTCONNECTIONTO DRAIN 2-1/2 INCH (DN65)or 3 INCH (DN80)MODEL DPV-1DRY PIPE VALVE(GxG ONLY) FIGURE 3 - PART 1 OF 3 2-1/2 AND 3 INCH (DN65 AND DN80) MODEL DPV-1 DRY PIPE VALVE PRE-TRIMMED ASSEMBLY FIGURE 3 - PART 2 OF 3 2-1/2 AND 3 INCH (DN65 AND DN80) MODEL DPV-1 DRY PIPE VALVE EXPLODED ARRANGEMENT OF SEMI-ASSEMBLED TRIM TFP1020 Page 11 of 20 1 QTY 1 2 2 2 1 11 1 1 2 21 3 2 1 1 1 81 1 1 1 4 1 1 2 1 1 11 1 1 1 2 1 1111 QTY QTY 1 1 1 1 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . NO. 1 2 3 4 5 6 9 11 12 24 15 1617 18 20 26 27 13 28 14 33 34 35 37 38 4041 32 29 10 31 36 19 2378 21 22 25 30 39 NO.NO. 44 45 42 43 250 psi/ 1750 kPa 92-343-1-012 DESCRIPTION P/N 92-343-1-005 46-005-1-002 46-050-1-004 46-049-1-004 92-211-1-005 300 psi/ 2000 kPa 1/4" Gauge Test 1/2" Ball Valve 1/2" Swing Drip Funnel Water Pressure Gauge Air Pressure Gauge Valve Check Valve Connector 92-211-1-00392-343-1-007 Drip Funnel Drip Funnel 1" x 1" x 1/2" CH 1/4" Tube, 1/4" Plug 1/2" Plug 1" Plug 1/2" 90° Elbow 1/2" x 1/4" x 1/2" 1/2" x 1/2" x 3/4" CH CH CH CH CH CH CH 1/2" Union CH 92-032-1-002 3/32" Vent Bracket Fitting 18" Long Reducing Tee Reducing Tee Reducing Tee Not Used 1/2" x 1-1/2"1/2" x 2" 1/2" x 4-1/2" 1/2" x 6" 3/4" x 1-1/2" 3/4" x 2-1/2" 1-1/4" x Close1-1/4" x 4" CHCH CH CH CH 1/2" x Close CH 3/4" x Close CH 1/2" x 1/4" Reducing Bushing CH 1/2" Cross CH 92-343-1-020 1/4" Pressure Relief Valve 52-793-2-004 Model AD-1 Automatic Drain Valve 46-048-1-0053/4" Angle Valve 46-048-1-0071-1/4" Angle Valve 3/4" 90° Elbow CH 1-1/4" 90° Elbow CH 1/2" Tee CH 1/4" x 3"CH CH 1" x Close CH CHCH1/2" x 1/2" x 1/4"CHReducing Tee DESCRIPTION P/N DESCRIPTION P/N COMPONENTS INCLUDED ONLY IN PRE-TRIMMED VALVE ASSEMBLIES: Waterow Pressure Alarm Switch, 25710Model PS10-2Low Air Pressure Alarm Switch, 25730Model PS40-2 Model BFV-300 59300G025WSButtery Valve,2-1/2" (DN65) 59300G030WS3" (DN80) Figure 577 Coupling, 57725ACP2-1/2" (DN65)57730ACP3" (DN80) PIPE NIPPLES: LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE (GREEN TINT) 2-1/2 INCH (DN65) or 3 INCH (DN80) MODEL DPV-1 DRY PIPE VALVE (GxG ONLY) NOTES: 1.SEE FIGURE 2 FOR VALVE PORT IDENTIFICATION. ROUTE 1/4" TUBING, ITEM 14, TO DRIP FUNNEL, ITEM 12. 2. ALL FITTINGS AND NIPPLES ARE GALVANIZED. 3. CH: COMMON HARDWARE4. ITEMS 42-45 INCLUDEDONLY IN PRE-TRIMMEDVALVE ASSEMBLIES ASAPPLICABLE; OTHERWISESEPARATELY ORDERED. 5. 43 42 45 44 31 18 34 10 16 4 2332 11 16 23 20 41 22 8 6 30 26 26 14 35 38 28 39 21 32 17 31 32 33 25 32 20 36 20 13 19 31 27 32 5 32 6 32 9 31 37 9 32 2 3 7 12 3 15 1 30 24 40 FIGURE 3 - PART 3 OF 3 2-1/2 AND 3 INCH (DN65 AND DN80) MODEL DPV-1 DRY PIPE VALVE EXPLODED ARRANGEMENT OF VALVE TRIM TFP1020 Page 12 of 20 1.SEE FIGURE 4 PART 3 FOR TRIM ARRANGEMENT WITH BILL OF MATERIALSAND COMPONENT PART NUMBERS. TRIM SHOWN FULLY ASSEMBLED; COMPONENTS SUCH AS GAUGES ANDSWITCHES MAY REQUIRE ASSEMBLY IN TRIM AT INSTALLATION.2. ALARM TEST VALVE (NORMALLY CLOSED)SYSTEMWATERSUPPLYPRESSUREGAUGE SYSTEMAIR SUPPLYCONTROL VALVE(NORMALLYOPEN) LOW AIRPRESSUREALARMSWITCH WATERFLOW PRESSURE ALARM SWITCH MAINDRAIN VALVE(NORMALLYCLOSED)1/2 INCH NPTCONNECTIONFOR OPTIONALACCELERATOR SYSTEMAIR SUPPLYPRESSUREGAUGE 1 INCH NPTCONNECTIONFOR LOCALSPRINKLER 1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY 2 INCH NPTCONNECTIONTO DRAIN SYSTEMSHUT-OFFVALVE(NORMALLYOPEN) LOW BODYDRAIN VALVE(NORMALLYCLOSED) AUTOMATICDRAIN VALVE 1-1/4 INCH NPTCONNECTIONTO DRAIN DRIPFUNNEL 3/4 INCH NPT CONNECTION FOR WATER MOTOR ALARM 3/4 INCH NPTCONNECTIONTO DRAIN 4 INCH (DN100) MODEL DPV-1 DRY PIPE VALVE (FxG SHOWN) FLANGE ADAPTEROR GROOVEDCOUPLING D B C B A NOTES: 2.SEE FIGURE 2 FOR VALVE PORTIDENTIFICATION. 1.INSTALL TRIM ASSEMBLIES INALPHABETICAL ORDER. SLOPE ASSEMBLY B DOWN TOWARD BACK OF VALVE TO FACILITATE SUFFICIENT LOW BODY DRAINAGE. 4. 3.ROUTE 1/4" TUBING TO DRIP FUNNEL. AUTOMATICDRAIN VALVE ALARMTEST VALVE(NORMALLYCLOSED) MAIN DRAIN VALVE (NORMALLY CLOSED) 1-1/4 INCH NPT CONNECTION TO DRAIN 3/4INCH NPTCONNECTIONTO DRAIN DRIPFUNNEL AIR SUPPLYCONTROL VALVE(NORMALLYOPEN) 1/2 INCH NPTCONNECTIONFOR OPTIONALACCELERATOR SYSTEM AIR SUPPLY PRESSURE GAUGE 2 INCH NPT CONNECTION TO DRAIN LOW BODY DRAIN VALVE (NORMALLY CLOSED) 1 INCH NPTCONNECTIONFOR LOCALSPRINKLERSYSTEM WATER SUPPLY PRESSURE GAUGE 1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY 1/2 INCH NPTCONNECTIONFOR WATERFLOWPRESSURE ALARMSWITCH 1/2 INCH NPT CONNECTION FOR OPTIONAL AIR PRESSURE SWITCH 3/4 INCH NPT CONNECTION FOR WATER MOTOR ALARM SLOPEDOWN 4 INCH (DN100)MODEL DPV-1DRY PIPE VALVE(FxG SHOWN) FIGURE 4 - PART 1 OF 3 4 INCH (DN100) MODEL DPV-1 DRY PIPE VALVE PRE-TRIMMED ASSEMBLY FIGURE 4 - PART 2 OF 3 4 INCH (DN100) MODEL DPV-1 DRY PIPE VALVE EXPLODED ARRANGEMENT OF SEMI-ASSEMBLED TRIM TFP1020 Page 13 of 20 QTY QTY QTY 1 1 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 22 1 1 1 1 2 2 1 11 1 2 7 1 1 11 2 1 1 1 1 2 2 1 1 1 1 1 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NO. NO. NO. 1 2 3 4 56 78 9 10 11 13 14 27 1718 19 20 222324 28 29 15 31 16 25 35 36 3738 40 41 4243 44 34 30 32 12 33 39 21 26 45 46 47 48 DESCRIPTION P/N DESCRIPTION P/N DESCRIPTION P/N 250 psi/ 1750 kPa 92-343-1-012 92-343-1-005 46-005-1-002 92-343-1-020 46-048-1-004 52-793-2-004 46-050-1-004 46-049-1-004 46-048-1-005 46-049-1-005 46-048-1-009 92-211-1-005 300 psi/ 2000 kPa 1/4" Gauge Test 1/4" Pressure 1/2" Angle ValveModel AD-1 1/2" Ball Valve1/2" Swing 3/4" Angle Valve 3/4" Swing 2" Angle Valve Drip Funnel Water Pressure Gauge Air Pressure Gauge Valve Relief Valve Automatic Drain Valve Check Valve Check Valve Connector 92-211-1-003 92-343-1-007 Drip Funnel Drip Funnel 3/4" x 1/2" x 3/4" 1" x 1" x 1/2" CH CH 1/4" Tube, 1/4" Plug1/2" Plug 3/4" Plug 1" Plug 1/2" 90° Elbow 1/2" 45° Elbow 1/2" Tee 1/2" x 1/4" x 1/2" 1/2" x 1/2" x 1/4" CH CHCH CH CH CH CH CH CH CH 1/2" Union3/4" Union CHCH 92-032-1-0023/32" Vent Bracket Fitting 24" Long Reducing Tee Reducing Tee Reducing Tee Reducing Tee 1/4" x 3" 1/2" x 1-1/2" 1/2" x 2" 1/2" x 2-1/2" 1/2" x 3"1/2" x 3-1/2" 3/4" x 1-1/2" 3/4" x 2" 3/4" x 3"1" x 4" 2" x 4-1/2" CH CH CH CH CHCH CH CH CH CH CH 1/2" x Close CH 3/4" x Close CH 1/2" x 1/4" Reducing Bushing CH 1/2" Cross CH COMPONENTS INCLUDED ONLY INPRE-TRIMMED VALVE ASSEMBLIES: Model BFV-300 Buttery59300G040WSValve, 4" (DN100) Butterfy Valve GxG DPV-1 Valves, Figure 71 Flange Adapter,7140S4" (DN100) Figure 577 Coupling, 57740ACP4" (DN100) FxF, FxG DPV-1 Valves, Assembly Component: Waterow Pressure Alarm Switch, 25710Model PS10-2Low Air Pressure Alarm Switch, 25730Model PS40-2 PIPE NIPPLES: (GREEN TINT) 4 INCH (DN100)MODEL DPV-1DRY PIPE VALVE(FxG SHOWN) LOCATIONFOR OPTIONALELECTRICALLYSUPERVISEDN.O. ALARMCONTROLVALVE SLOPE 3/4" ANGLE VALVE, ITEM 9, DOWN TOWARD BACK OF VALVE TO FACILITATE SUFFICIENT LOW BODY DRAINAGE. 3. NOTES: 1.SEE FIGURE 2 FOR VALVE PORT IDENTIFICATION. ROUTE 1/4" TUBING, ITEM 16, TO DRIP FUNNEL, ITEM 14. 2. ALL FITTINGS AND NIPPLES ARE GALVANIZED. 4. CH: COMMON HARDWARE5. ITEMS 45-48 INCLUDEDONLY IN PRE-TRIMMEDVALVE ASSEMBLIES ASAPPLICABLE; OTHERWISESEPARATELY ORDERED. 6. SLOPE DOWN 9 4847 45 46 34 30 39 10 39 40 3041 30 36 19 34 40 23 12 13 14 27 6 44 11 33 25 33 4334 319 42 28 35 24 37 22 32 2 3 15 38 17 7 29 4 34 5 32 1 1721 27 34 1834 268 18 3 28 16 34 20 FIGURE 4 - PART 3 OF 3 4 INCH (DN100) MODEL DPV-1 DRY PIPE VALVE EXPLODED ARRANGEMENT OF VALVE TRIM TFP1020 Page 14 of 20 NOTES: 1.SEE FIGURE 5 PART 3 FOR TRIM ARRANGEMENT WITH BILL OF MATERIALS AND COMPONENT PART NUMBERS. TRIM SHOWN FULLY ASSEMBLED; COMPONENTS SUCH AS GAUGES AND SWITCHES MAY REQUIRE ASSEMBLY IN TRIM AT INSTALLATION. 2. ALARM TEST VALVE (NORMALLY CLOSED) SYSTEMWATERSUPPLYPRESSUREGAUGE SYSTEMAIR SUPPLYCONTROL VALVE(NORMALLYOPEN) LOW AIR PRESSURE ALARM SWITCH WATERFLOWPRESSUREALARMSWITCH MAIN DRAIN VALVE (NORMALLY CLOSED) 1/2 INCH NPT CONNECTION FOR OPTIONAL ACCELERATOR SYSTEMAIR SUPPLYPRESSUREGAUGE 1 INCH NPT CONNECTION FOR LOCAL SPRINKLER 1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY 2 INCH NPT CONNECTION TO DRAIN SYSTEMSHUT-OFFVALVE(NORMALLYOPEN) GROOVEDCOUPLINGOR FLANGEADAPTER LOW BODYDRAIN VALVE(NORMALLYCLOSED) AUTOMATICDRAIN VALVE 1-1/4 INCH NPT CONNECTION TO DRAIN DRIP FUNNEL 3/4 INCH NPTCONNECTIONFOR WATERMOTOR ALARM 6 INCH (DN150) MODEL DPV-1 DRY PIPE VALVE (GxG SHOWN) A D B C BSLOPE 3/4" ANGLE VALVE AND 3/4" x 4-1/2" NIPPLE (OF ASSEMBLY B) INTO DRIP FUNNEL TO FACILITATE SUFFICIENT LOW BODY DRAINAGE. NOTES: 4. NOTES: SEE FIGURE 2 FOR VALVE PORTIDENTIFICATION. INSTALL TRIM ASSEMBLIES INALPHABETICAL ORDER. 2. 1. ROUTE 1/4" TUBING TO DRIPFUNNEL.3. AUTOMATIC DRAIN VALVE ALARMTEST VALVE(NORMALLYCLOSED) MAIN DRAIN VALVE (NORMALLY CLOSED) 1-1/4 INCH NPTCONNECTIONTO DRAIN DRIPFUNNEL DRIP FUNNEL AIR SUPPLYCONTROL VALVE(NORMALLYOPEN) 1/2 INCH NPT CONNECTION FOR OPTIONAL ACCELERATOR SYSTEM AIR SUPPLY PRESSURE GAUGE 2 INCH NPT CONNECTION TO DRAIN LOW BODY DRAIN VALVE (NORMALLY CLOSED)1 INCH NPTCONNECTIONFOR LOCALSPRINKLER SYSTEMWATER SUPPLYPRESSUREGAUGE 1/2 INCH NPTCONNECTIONFOR SYSTEMAIR SUPPLY 1/2 INCH NPTCONNECTIONFOR WATERFLOWPRESSURE ALARMSWITCH 1/2 INCH NPTCONNECTIONFOR OPTIONALAIR PRESSURESWITCH 3/4 INCH NPTCONNECTIONFOR WATERMOTOR ALARM SLOPETO FIT 6 INCH (DN150) MODEL DPV-1 DRY PIPE VALVE (FxF SHOWN) FIGURE 5 - PART 1 OF 3 6 INCH (DN150) MODEL DPV-1 DRY PIPE VALVE PRE-TRIMMED ASSEMBLY FIGURE 5 - PART 2 OF 3 6 INCH (DN150) MODEL DPV-1 DRY PIPE VALVE EXPLODED ARRANGEMENT OF SEMI-ASSEMBLED TRIM TFP1020 Page 15 of 20 1 1 2 1 1 1 1 1 1 11 1 1 1 1 22 1 1 1 1 1 1 1 2 3 1 2 1 2 8 1 1 1 5 12 1 1 1 1 1 1 QTY QTY QTY 1 1 1 1 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 4 56 78 9 10 11 13 14 1718 19 20 15 16 12 23 22 24 25 2728 29 32 36 3738 39 40 4142 43 44 35 31 33 30 21 26 NO. NO. NO. 34 47 48 45 46 250 psi/ 1750 kPa 92-343-1-012 92-343-1-005 46-005-1-002 92-343-1-020 46-048-1-004 52-793-2-004 46-050-1-004 46-049-1-004 300 psi/ 2000 kPa 1/4" Gauge Test 1/4" Pressure 1/2" Angle ValveModel AD-1 1/2" Ball Valve1/2" Swing Water Pressure Gauge Air Pressure Gauge Valve Relief Valve Automatic Drain Valve Check Valve 46-048-1-0053/4" Angle Valve 46-049-1-00546-048-1-009 92-211-1-005 3/4" Swing 2" Angle Valve Drip Funnel Check Valve Connector 92-211-1-003 92-343-1-007 Drip Funnel Drip Funnel 1/4" Tube, 1/4" Plug1/2" Plug 3/4" Plug 1" Plug 1/2" 90° Elbow CH 1/2" Union 3/4" Union 92-032-1-0023/32" Vent Bracket Fitting 24" Long CHCH CH CH CH CH CH 1/2" 45° Elbow 1/2" Tee CH CH 3/4" x 1/2" x 3/4" 1" x 1" x 1/2" CH CH 1/2" x 1/4" x 1/2" 1/2" x 1/2" x 1/4" CH CH Reducing Tee Reducing Tee Reducing Tee Reducing Tee 1/4" x 3" 1/2" x 1-1/2" 1/2" x 2" 1/2" x 2-1/2"1/2" x 3" 3/4" x 1-1/2" 3/4" x 2"3/4" x 4-1/2" 1" x 4" 2" x 4-1/2" CH CH CH CH CH CH CHCH CH 1/2" x 6" CH CH3/4" 90° Elbow CH 1/2" x 1/4" Reducing CHBushing 1/2" Cross CH DESCRIPTION P/N DESCRIPTION P/N DESCRIPTION P/N CH1/2" x Close COMPONENTS INCLUDED ONLY INPRE-TRIMMED VALVE ASSEMBLIES: Waterow Pressure Alarm Switch,25710Model PS10-2 Low Air Pressure Alarm Switch, 25730Model PS40-2 Model BFV-300 Buttery59300G060WSValve, 6" (DN150) Butterfy Valve GxG DPV-1 Valves, Figure 71 Flange Adapter,7160S6" (DN150) Figure 577 Coupling, 57760ACP6" (DN150) FxF, FxG DPV-1 Valves, Assembly Component: PIPE NIPPLES: 6 INCH (DN150)MODEL DPV-1 DRY PIPE VALVE(GxG SHOWN) (GREENTINT)LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE 3. 1. 2. ALL FITTINGS AND NIPPLESARE GALVANIZED.4. CH: COMMON HARDWARE5. 6. NOTES: ITEMS 45-48 INCLUDED ONLY IN PRE-TRIMMED VALVE ASSEMBLIES AS APPLICABLE; OTHERWISE SEPARATELY ORDERED. SLOPE 3/4" ANGLE VALVE,ITEM 9, AND 3/4" x 4-1/2"NIPPLE, ITEM 42, INTODRIP FUNNEL, ITEM 14, TOFACILITATE SUFFICIENTLOW BODY DRAINAGE. SEE FIGURE 2 FOR VALVEPORT IDENTIFICATION. ROUTE 1/4" TUBING, ITEM 16,TO DRIP FUNNEL, ITEM 14. 42 9 SLOPETO FIT BACK OFVALVE 14 48 47 46 45 36 35 34 25 31 40 41 35 40 2735 642 40 35 43 35 35 20 18 29 5 22 30 2413 31 40 10 28 35 7 38 1 3 17 21 32 33 9 26 44 11 40 2 16 28 37 31 19 18 8 35 39 17 3 33 12 23 42 14 4 27 15 FIGURE 5 - PART 3 OF 3 6 INCH (DN150) MODEL DPV-1 DRY PIPE VALVE EXPLODED ARRANGEMENT OF VALVE TRIM TFP1020 Page 16 of 20 4 INCH(DN100)VALVE 21-7/8" (555 mm) 12" (300 mm) 14" (355 mm) 12" (300 mm) FxF: 18-3/16" (462 mm) FxG: 18-1/4" (464 mm) GxG: 18-5/16" (465 mm) 9-5/8" (245 mm) 6 INCH(DN150)VALVE 24-1/2"(620 mm) 11-1/2"(290 mm)14-3/4"(375 mm)15"(380 mm) 21-7/8"(555,6 mm) 11-3/8"(289 mm) 2-1/2 & 3 INCH(DN65 & DN80)VALVE20-7/16" (520 mm) 14-7/8"(380 mm)9-1/4"(235 mm)7-1/8"(180 mm) 16-1/8"(409,6 mm)2-1/2 or 3 INCHVALVES 8-3/8"(213 mm) FIGURE 6 - PART 1 OF 2 MODEL DPV-1 DRY PIPE VALVE INSTALLATION DIMENSIONS, PRE-TRIMMED VALVE TFP1020 Page 17 of 20 4 INCH(DN100)VALVE 6" (150 mm) 17-1/4" (440 mm) 2-1/2" (65 mm) 12" (300 mm) 14" (355 mm) 12" (300 mm) FxF: 13-5/8" (346,1 mm) FxG: 13-11/16" (347,7 mm) GxG: 13-3/4" (349,3 mm) 6 INCH(DN150)VALVE 7-1/4"(190 mm) 18-3/4"(475 mm) 4-1/2"(115 mm) 11-1/2"(290 mm)14-3/4"(375 mm)15"(380 mm) 16" (406,4 mm) FxF, FxG, or GxG 2-1/2 & 3 INCH(DN65 & DN80)VALVE 16-9/16" (420,7 mm) 6" (150 mm) 14-7/8"(380 mm)9-1/4"(235 mm)6-3/4"(170 mm)8"(200 mm) 12-1/4" (311,2 mm) 2-1/2 or 3 INCH VALVES FIGURE 6 - PART 2 OF 2 MODEL DPV-1 DRY PIPE VALVE INSTALLATION DIMENSIONS, VALVE AND SEMI-ASSEMBLED TRIM TFP1020 Page 18 of 20 Care and Maintenance The following procedures and inspec-tions should be performed as indicated, in addition to any specific requirements of the NFPA, and any impairment must be immediately corrected. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, permission to shut down the affected fire protection system must be obtained from the proper authorities and notify all personnel who may be affected by action. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Associa-tion (e.g., NFPA 25), in addition to the standards of any authority having juris-diction. Contact the installing contrac-tor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems are rec-ommended to be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. The operational test procedure and waterflow pressure alarm test pro-cedure will result in operation of the associated alarms. Consequently, notification must first be given to the owner and the fire department, central station, or other signal station to which the alarms are connected. Annual Operation Test ProcedureNote: Unless otherwise noted, refer to Figure 3, 4, or 5 to identify functional trim components. Proper operation of the DPV-1 Valve (i.e., opening of the DPV-1 Valve during a fire condition) should be verified at least once a year as follows: Step 1. If necessary, prevent water from flowing beyond the riser by: • Close the Main Control Valve • Open the Main Drain Valve • Open the Main Control Valve one turn beyond the position at which water just begins to flow from the Main Drain Valve • Close the Main Drain Valve Step 2. Open the system Inspector’s Test Connection. Step 3. Verify that the DPV-1 Valve has operated, as indicated by the flow of water into the system and that all waterflow alarms operate properly. Step 4. Close the system Main Control Valve. Step 5. Reset the DPV-1 Valve in accordance with the Valve Setting Procedure. Note: It is recommended that the requirement of NFPA 25 to annually inspect the inside of the valve be per-formed at this time and prior to reset-ting the DPV-1 Valve. Refer to the Automatic Drain Valve Inspection sub-section Steps 2 through 5 for instruc-tions with regard to the inspection of the Clapper Facing. Quarterly Waterflow Alarm Test ProcedureTesting of the system waterflow alarms should be performed quarterly. To test the waterflow alarm, open the Alarm Test Valve, which will allow a flow of water to the Waterflow Pressure Alarm Switch and/or Water Motor Alarm. Upon satisfactory completion of the test, close the Alarm Test Valve. Water Pressure InspectionThe Water Pressure Gauge is to be inspected monthly (per NFPA 25) to ensure that normal system water pres-sure is being maintained. Air Pressure InspectionThe Air Pressure Gauge is to be inspected monthly (per NFPA 25) to ensure that normal system air pressure is being maintained. Automatic Drain Valve InspectionThe Automatic Drain Valve should be inspected monthly (per NFPA 25) by depressing the plunger and check-ing to ensure that the Automatic Drain Valve is not discharging water and/or air. A discharge of water and/or air is an indication that the air and/or water seats are leaking, which could subse-quently cause a false operation should the intermediate chamber become inadvertently pressurized. If leakage is present, take the DPV-1 Valve out of service (i.e., close the main control valve, open the main drain valve, close the air supply control valve, remove the Dry Pipe Valve Accelerator from service, as applicable, in accor-dance with its Technical Data Sheet (Refer to TFP1105 for the VIZOR or TFP1112 for the ACC-1), and open the Inspector’s Test Connection to relieve the system air pressure to 0 psig as indicated on the System Air Pressure Gauge), and then after removing the Handhole Cover, perform the follow-ing steps: Step 1. Make sure that the Seat Ring is clean and free of any nicks or signifi-cant scratches. Step 2. Remove the Clapper Assem-bly from the valve by first pulling out the Hinge Pin. Step 3. Disassemble the Clapper Facing Retainer from the Clapper so that the Clapper Facing can be removed and inspected. Make sure that the Clapper Facing does not show signs of compression set, damage, etc. Replace the Clapper Facing if there is any signs of wear. Step 4. Clean the Clapper Facing, Clapper, and Clapper Facing Retainer, and then reassemble the Clapper Assembly. Step 5. Reinstall the Clapper Assembly with its Hinge Pin. Step 6. Install Handhole Cover: a. Align Handhole Cover Gasket and Handhole Cover in proper orien-tation with valve body (Ref. Figure 1) and hold in place b. Apply LOCTITE No. 242 (or equiv-alent) to Hex Bolt threads c. Insert Hex Bolts through Hand-hole Cover Gasket and Handhole Cover, hand-tighten into valve body d. Using crossdraw sequence to assure uniformity, wrench-tighten Hex Bolts to appropriate torque values (Ref. Table C) e. Inspect to assure all Hex Bolts are securely tightened Nominal Valve Sizes in. (DN) Torque lb-ft (N·m) 2-1/2(DN65)30 (41) 3(DN80)30 (41) 4(DN100)30 (41) 6(DN150)55 (75) TABLE C HANDHOLE COVER BOLTS MAXIMUM TORQUE TFP1020 Page 19 of 20 Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for avail-ability. When placing an order. indicate the full product name and Part Number (P/N). Standard DPV-1 Dry Pipe ValveANSI standard outside diameter (O.D.) pipe size with grooved or ANSI drilled flange end connections and NPT threaded ports. Specify: (specify size) Model DPV-1 Dry Pipe Valve with (specify) End Con-nections, P/N (specify): Groove x Groove, ANSI 2.88 in. (73,1 mm) O.D. Grooves: 2-1/2 in. (DN65) G x G . . . . . . . . . .52-310-1-925 Groove x Groove, ANSI 3.50 in. (88,9 mm) O.D. Grooves: 3 in. (DN80) G x G . . . . . . . . . . . . .52-310-1-930 Groove x Groove, ANSI 4.50 in. (114,3 mm) O.D. Grooves: 4 in. (DN100) G x G . . . . . . . . . . . .52-310-1-940 Flange x Groove, ANSI Flange x ANSI 4.50 in. (114,3 mm) O.D. Groove: 4 in. (DN100) F x G. . . . . . . . . . . . .52-310-1-440 Flange x Flange, ANSI Flanges: 4 in. (DN100) F x F . . . . . . . . . . . . .52-310-1-040 Groove xGroove, ANSI 6.62 in. (168,3 mm) O.D. Grooves: 6 in. (DN150) G x G . . . . . . . . . . . .52-310-1-960 Flange x Groove, ANSI Flange x ANSI 6.62 in. (168,3 mm) O.D. Groove: 6 in. (DN150) F x G. . . . . . . . . . . . .52-310-1-460 Flange x Flange, ANSI Flanges: 6 in. (DN150) F x F . . . . . . . . . . . . .52-310-1-060 Pre-Trimmed DPV-1 Assemblies with Butterfly ValveSpecify: 2-1/2 in. DPV-1 Pre-Trimmed Valve Assembly, Grooved End Connec-tions, P/N 52-310-3-925 Specify: 3 in. DPV-1 Pre-Trimmed Valve Assembly, Grooved End Connections, P/N 52-310-3-930 Specify: 4 in. DPV-1 Pre-Trimmed Valve Assembly, (specify) End Connection, P/N (specify): Flange x Flange . . . . . . . . . . . . . . .52-310-3-040Flange x Groove. . . . . . . . . . . . . . .52-310-3-440Groove x Groove . . . . . . . . . . . . . .52-310-3-940 Specify: 6 in. DPV-1 Pre-Trimmed Valve Assembly, (specify) End Connection, P/N (specify): Flange x Flange . . . . . . . . . . . . . . .52-310-3-060Flange x Groove. . . . . . . . . . . . . . .52-310-3-460 Groove x Groove . . . . . . . . . . . . . .52-310-3-960 Pre-Trimmed DPV-1 Assemblies without Butterfly ValveSpecify: 4 in. DPV-1 Pre-Trimmed Valve Assembly without Butterfly, (specify) End Connection, P/N (specify): Flange x Flange . . . . . . . . . . . . . . .52-310-4-040Flange x Groove. . . . . . . . . . . . . . .52-310-4-440 Specify: 6 in. DPV-1 Pre-Trimmed Valve Assembly without Butterfly, (specify) End Connection, P/N (specify): Flange x Flange . . . . . . . . . . . . . . .52-310-4-060Flange x Groove. . . . . . . . . . . . . . .52-310-4-460 Standard Galvanized Semi-Assembled DPV-1 TrimNote: Valves with NPT threaded ports are intended for use with the Standard Galvanized Semi-Assembled DPV-1 Valve Trim described in Figures 3, 4 and 5 of this document. Specify: 2-1/2 and 3 in. DPV-1 Semi-Assembled Galvanized Trim, P/N 52-309-2-005 Specify: 4 in. DPV-1 Semi-Assembled Galvanized Trim, P/N 52-309-2-001 Specify: 6 in. DPV-1 Semi-Assembled Galvanized Trim, P/N 52-309-2-002 Optional Electronic Accelerator: VIZOR Electronic Dry Pipe Accelerator (with Trim)(Ref. Technical Data Sheet TFP1105) Specify: VIZOR Electronic Dry Pipe Accelerator for use with the 4 or 6 in. TYCO Model DPV-1 Dry Pipe Valve Trim, P/N 52-312-3-001 Optional Mechanical Accelerator: Model ACC-1 Dry Pipe Accelerator(Ref. Technical Data Sheet TFP1112) Specify: Model ACC-1 Dry Pipe Accelerator, P/N 52-311-1-001, and Galvanized Accelerator Trim for Model DPV-1 Dry Pipe Valve, P/N 52-311-2-010 Optional 600 PSI Water Pressure Gauge:Specify: 600 PSI Water Pressure Gauge, P/N 92-343-1-004 AccessoriesRefer to Technical data Sheets describ-ing the following accessories, as applicable. Specify: Description, P/N (specify): Model PS10-2 Potter Electric WaterflowPressure Alarm Switch . . . . . . . . . . . . . . . 25710(Ref. Potter Electric Technical Data Sheet)Model PS40-2 Potter Electric Low AirPressure Alarm Switch . . . . . . . . . . . . . . .25730(Ref. Potter Electric Technical Data Sheet)Model WMA-1Water Motor Alarm. . . . . . . . . . . . .52-630-1-001(Ref. Technical Data Sheet TFP921)Model AMD-1Air Maintenance Device. . . . . . . . .52-324-2-002(Ref. Technical Data Sheet TFP1221)Model AMD-2Air Maintenance Device. . . . . . . . .52-326-2-001(Ref. Technical Data Sheet TFP1231)Model AMD-3Nitrogen Maintenance Device. . . .52-328-2-001(Ref. Technical Data Sheet TFP1241) Replacement Valve PartsSpecify: (description) for use with (specify size) Model DPV-1 Dry Pipe Valve, P/N (see Figure 1). Replacement Trim PartsSpecify: (description) for use with (specify size) Model DPV-1 Dry Pipe Valve, P/N (see Figures 3, 4, or 5). Other DPV-1 Dry Pipe ValvesNotes: Other DPV-1 Dry Pipe Valves are valves ordered with any combi-nation of flange drilling, pipe groove outside diameter (O.D.), or port thread specification not offered as Standard DPV-1 Dry Pipe Valves. Valves with NPT threaded ports are intended for use with the Standard Galvanized Semi-Assembled DPV-1 Valve Trim described in Figures 3, 4 and 5 of this document. Valves with ISO threaded ports are intended for use with special order trim that is provided by local distributors to meet the spe-cific needs of certain localities. Please contact your local distributor regard-ing valves and valve trim for specific localities. Specify: (specify size) Model DPV-1 Dry Pipe Valve with (specify) End Con-nections and (specify NPT or ISO) threaded ports, P/N (specify): Other 2-1/2 in. (DN65) Valves with NPT Threaded PortsGroove x Groove,3.00 in. (76,1 mm) O.D.Grooves .....................52-309-1-930 TFP1020 Page 20 of 20 NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association; LOCTITE is a registered trademark of Henkel Corporation 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2018 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Other 2-1/2 in. (DN65) Valves with ISO Threaded PortsGroove x Groove,ANSI 2.88 in. (73,0 mm) O.D.Grooves .....................52-309-1-920Groove x Groove,3.00 in. (76,1 mm) O.D.Grooves .....................52-309-1-940 Other 3 in. (DN80) Valves with ISO Threaded Ports Groove x Groove, ANSI 3.50 in. (88,9 mm) O.D. Grooves .....................52-309-1-922 Other 4 in. (DN100) Valveswith NPT Threaded PortsFlange x Groove,ISO Flange x ANSI 4.50 in. (114,3 mm) O.D.Groove ......................52-309-1-253Flange x Groove,AS Flange x ANSI 4.50 in. (114,3 mm) O.D.Groove ......................52-309-1-613Flange x Groove,JIS Flange x ANSI 4.50 in. (114,3 mm) O.D.Groove ......................52-309-1-813Flange x Flange,ISO Flanges ..................52-309-1-133Flange x Flange,AS Flanges...................52-309-1-513Flange x Flange, JIS Flanges ..................52-309-1-713 Other 4 in. (DN100) Valveswith ISO Threaded PortsGroove x Groove,ANSI 4.50 in. (114,3 mm) O.D.Grooves .....................52-309-1-923Flange x Groove,ISO Flange x ANSI 4.50 in. (114,3 mm) O.D.Groove ......................52-309-1-213Flange x Flange,ISO Flanges ..................52-309-1-113 Other 6 in. (DN150) Valves with NPT Threaded Ports Groove x Groove, 6.50 in. (165,1 mm) O.D. Grooves .....................52-309-1-935 Flange x Groove, ANSI Flange x 6.50 in. (165,1 mm) O.D. Groove ......................52-309-1-435 Flange x Groove, ISO Flange x ANSI 6.62 in. (168,3 mm) O.D. Groove ......................52-309-1-255 Flange x Groove, ISO Flange x 6.50 in. (165,1 mm) O.D. Groove ......................52-309-1-335 Flange x Groove, AS Flange x ANSI 6.62 in. (168,3 mm) O.D. Groove ......................52-309-1-615 Flange x Groove, AS Flange x 6.50 in. (165,1 mm) O.D. Groove ......................52-309-1-635 Flange x Groove, JIS Flange x ANSI 6.62 in. (168,3 mm) O.D. Groove ......................52-309-1-815 Flange x Groove, JIS Flange x 6.50 in. (165,1 mm) O.D. Groove ......................52-309-1-835 Flange x Flange, ISO Flanges ..................52-309-1-135 Flange x Flange, AS Flanges...................52-309-1-515 Flange x Flange, JIS Flanges ..................52-309-1-715 Other 6 in. (DN150) Valveswith ISO Threaded PortsGroove x Groove,ANSI 6.62 in.(168,3 mm) O.D.Grooves .....................52-309-1-925Groove x Groove,6.50 in. (165,1 mm) O.D.Grooves .....................52-309-1-945Flange x Groove,ISO Flange x ANSI 6.62 in. (168,3 mm) O.D.Groove ......................52-309-1-215Flange x Groove,ISO Flange x 6.50 in. (165,1 mm) O.D.Groove ......................52-309-1-315Flange x Flange,ISO Flanges ..................52-309-1-115 Model AMD-1 Automatic Air Maintenance Device Pressure Reducing Type with Field-Adjustable Pressure Regulator Page 1 of 4 AUGUST 2018 TFP1221 Worldwide Contacts www.tyco-fire.com IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. General Description The TYCO Model AMD-1 Automatic Air Maintenance Device is an automatic, field-adjustable, pressure reducing device. It is used to control the pres-sure in a dry pipe sprinkler system, pre-action system, or dry pilot line system of a dry pilot actuated deluge or preac-tion valve. The Model AMD-1 Device is utilized in applications where there is a com-pressed air (or nitrogen) source con-trolled at a higher pressure than the desired system pressure. Pressure sources include plant air supplies with their own automatic compressor con-trols or nitrogen supplies with single-stage, cylinder-mounted pressure regulators. The Model AMD-1 Automatic Air Main-tenance Device is a re-designation for the Central Model D-2, Gem Model F324, and Star Model S460. NOTICE The Model AMD-1 Automatic Air Main-tenance Devices described herein must be installed and maintained in compli-ance with this document and with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION, in addition to the standards of any author-ities having jurisdiction. Failure to do so may impair the performance of these devices. Owners are responsible for maintain-ing their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions. Installation The TYCO Model AMD-1 Automatic Air Maintenance Device should be installed in the horizontal position as shown in figure 1, as well as in accor-dance with the following instructions: NOTICE Moisture build-up can adversely affect performance. Suitable consideration must be given to the removal of exces-sive moisture from the compressed air supply. 1. Make connections a minimum of 1/2 in. (DN15) pipe size between the inlet air supply and the Model AMD-1 Device, as well as between the Model AMD-1 Device and the system to pressurize. 2. Place a 1/2 in. (DN15), non-spring loaded, rubber-faced, swing-type check valve between the Model AMD-1 Device and the system to pressurize. A check valve of this type is provided in the air supply trim of TYCO dry pipe valves, pre-action valves, and dry pilot trim. Technical Data Approvals UL and C-UL Listed FM Approved NYC Approved under MEA 206-02-E Maximum Inlet Air (or Nitrogen) Supply Pressure200 psi (13,8 bar) Field-Adjustable Outlet Pressure Range 5 to 70 psi (0,4 to 4,8 bar) AssemblyMajor components illustrated in Figure 1 are factory assembled with galva-nized steel nipples and malleable iron pipe fittings. Operation The By-Pass Valve in the Model AMD-1 Automatic Air Maintenance Device is opened to quickly fill the system during initial pressurization. Once the required system pressure has been reached, the By-Pass Valve is closed and the Air Supply Control Valve is left open to place the Model AMD-1 Device in auto-matic operation. When there is a small leak in the system, the Pressure Regulator auto-matically maintains system pressure at the preset level. The 3/32 in. (2,4 mm) orifice in the Restrictor Check Valve limits the flow of air from the Pressure Regulator into the system to a value significantly less than that exhausted by the operation of a 5.6 K-factor sprinkler. TFP1221 Page 2 of 4 Setting Procedure The TYCO Model AMD-1 Automatic Air Maintenance Device must be set in accordance with the following instructions: 1. Determine the pressure that meets the minimum requirements of the system to pressurize. 2. Close the Model AMD-1 By-Pass Valve, and close the Model AMD-1 Air Supply Control Valve. 3. Open the control valve in the air supply trim of the system to pres-surize and then reduce the system air pressure to 0 psi. 4. Close the control valve in the air supply trim of the system to pressurize. 5. Remove the system pressure gauge from its connection and temporarily install it in the 1/4 in. NPT Model AMD-1 Gauge Test Port. CAUTION Before removing the plug, make certain that the piping to which the Model AMD-1 Gauge Test Port is connected is at 0 psi. Failure to do so may result in personal injury or property damage. 6. Open the Air Supply Control Valve in the Model AMD-1 Device. 7. While observing the relocated pressure gauge, adjust the output pressure of the Pressure Regula-tor. Pull the knob out and away from the Pressure Regulator body and then slowly turn the knob clockwise, as viewed from the knob end of the Pressure Regu-lator, to increase pressure, and counter-clockwise to decrease pressure. When decreasing pressure, the air pressure must be relieved down-stream of the Pressure Regulator by temporarily opening the control valve in the air supply trim of the system to pressurize, assuming that the system to pressurize is at 0 psi. After the Pressure Regulator is set, push the knob in and towards the Pressure Regulator body to snap it in a locked position. 8. Close the Air Supply Control Valve in the Model AMD-1 Device. 9. Return the system air pressure gauge to its normal location. Re-install the 1/4 in. pipe plug in the Model AMD-1 Gauge Test Port. Apply pipe-thread sealant spar-ingly to the plug threads only. CAUTION Before removing the pressure gauge, make certain that the piping to which the Model AMD-1 Gauge Test Port is connected is at 0 psi. Failure to do so may result in personal injury or prop-erty damage. 10. Open the control valve in the air supply trim to the system to pressurize. 11. Open the Air Supply Control Valve in the Model AMD-1 Device. 12. Open the By-Pass Valve in the Model AMD-1 Device. 13. Close the By-Pass Valve after the system is pressurized to approxi-mately 5 psi (0,4 bar) less than the minimum required system pres-sure determined in Step 1. 14. After the system pressure sta-bilizes, note the value and com-pare with the requirement. Re-adjust the Pressure Regulator, as required. NOTICE If the system was over-pressurized during manual fill, open a suitable connection to the system and manu-ally reduce the pressure to the desired value. The Model AMD-1 Automatic Air Maintenance Device then automatically maintains the preset system pressure. The Restrictor Check Valve prevents the Pressure Regulator from bleeding down the system pressure. In order to minimize the time for system trip in the event of a sprinkler opera-tion, set the system pressure at the minimum required value. 2"(50,8 mm)16-1/8""(409,6 mm) 8-1/2" (215,9 mm) 3-1/4" (82,6 mm) (NORMALLYCLOSED) 1/2" NPT INLET CONNECTION(FROM COMPRESSED AIR SUPPLY) 1/2" NPT OUTLETCONNECTION AIR SUPPLY CONTROL VALVE (NORMALLY OPEN)P/N 46-048-1-002 PRESSURE REGULATOR (ADJUSTABLE) (TO SYSTEM) STRAINER RESTRICTOR CHECK VALVE P/N 46-047-1-004 P/N 92-324-1-012 P/N 52-353-1-002 P/N 92-326-1-003 1/4" NPT GAUGE TEST PORT BY-PASS VALVE LABEL FIGURE 1 MODEL AMD-1 AUTOMATIC AIR MAINTENANCE DEVICE TFP1221 Page 3 of 4 Care and Maintenance The TYCO Model AMD-1 Automatic Air Maintenance Device must be main-tained and serviced in accordance with the following instructions, in addition to any specific requirements of the NFPA. Any impairment must be immediately corrected. NOTICE Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protec-tion system from the proper authori-ties and notify all personnel who may be affected by this action. It is recommended that accumulated moisture be removed from air supply moisture filtration equipment at least quarterly. More frequent inspections may be necessary in particularly humid environments. After placing a fire protection system in service, notify the proper authori-ties and advise those responsible for monitoring proprietary and/or central station alarms. Responsibility lies with owners for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION (for example, NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the installing contractor or sprinkler manufacturer regarding any questions. Automatic sprinkler systems are rec-ommend to be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national code. The Model AMD-1 Device must be inspected quarterly in accordance with the following instructions: 1. Verify that the By-Pass Valve is closed. 2. Close the Model AMD-1 Air Supply Control Valve and clean out the 1/4 inch Strainer located at the inlet to the Restrictor Check Valve. Be sure to reinstall the strainer screen and tighten the cap securely. 3. Open the Model AMD-1 Air Sup-ply Valve and verify that the control valve in the air supply trim to the system to pressurize is open. 4. Verify that the system pressure is essentially the same as the previ-ously established requirement. If not, adjust the system pressure as follows: a. Close the system’s main con-trol valve and open the main drain valve. If the system is so equipped, close the Accelera-tor Control Valve. b. Follow Steps 1 through 14 in the Setting Procedure section. c. Slowly open the Accelerator Control Valve, as applicable. d. Slowly open the main con-trol valve. After water begins to flow, slowly close the main drain valve, then completely open the main control valve. The Model AMD-1 Automatic Air Maintenance Device is now ready for service. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure Contact your local distributor for avail-ability. When placing an order, indi-cate the full product name, including description and Part Number (P/N). Model AMD-1 DeviceSpecify: Model AMD-1 Automatic Air Maintenance Device, P/N 52-324-2-002 Replacement PartsSpecify: (description), P/N (specify per Figure 1) *Manufactured by DUYAR. * 3 4 H 1 2SIZE NH thread Project: PROJECT INFORMATION Notes 1: Submittal Data: Engineer: Contractor: Address: Notes 2: APPROVAL STAMPApproved Approved as noted Not approved Remarks: CAP & CHAIN 1050 Broadway, Westville, NJ 08093 P. 800-908-0523 F. 856-456-9223 www.lansdaleinternational.com Optional Finishes: RB-Rough Brass PB-Polished Brass RC-Rough Chrome Plated PC-Polished Chrome Plated 4 Chain Brass3 Snap Ring Brass2 Rubber Facing Vulcanized Rubber1 Cap 1½” : ASTM B584 C85700 2½”, 3” : ASTM B124 C37700 Size 1½” 2½” 3” H 1.38” 1.51” 1.72”z OL Plus Series - Single Phase, Riser Mounted Air Compressors for Dry Pipe Sprinkler Systems - Specifically designed to fill the sprinkler system to 40 PSI in 30 minutes www.generalairproducts.com 1-800-345-8207 - UL1450 listed - Oil Less Piston Compressor- UL Listed Pressure Switch- Bubble tight air check valve- Permanently lubricated bearings - Integrated Air Intake Filters- Fully automatic, direct drive- Max Pressure: 60 PSI- 30” Stainless Steel Flex Hose- Riser Mounting Kit When Ordering a Motor Starter you must specify HP, Voltageand Phase that is supplied to the motor. Accessories: Motor Line Starters - Thermal Overload Protection 115V 208/230V Size Model1/3 HP 1 HP 00 MG00A1 HP 2 HP 0 MGX0A2 HP 3 HP 1 MG01A3 HP 5 HP 1P MG15A MaximumHP Single Phase Air Maintenance Device -Part # AMD-1The AMD-1 regulates the volume of air being deliveredto the sprinkler system by the air compressor.Per NFPA 13 - An Air Maintenance Device is requiredon every system unless the air compressor has acapacity less than 5.5 ft3/min at 10 psi. + System Capacity based on 70°F system temperature.**Average CFM is the average free air delivery from0 to 40 PSIG+ +Recommended Wire Sizes based on 100ft run.consult factory for longer or shorter runs.* Compressor has a capacity above 5.5 CFM at 10 PSI.Air Maintenence Device required per NFPA 13VOLTAGE - All Single Phase Units 115 or 208-230 Voltexcept OL1225200AC which is 208-230 only. Notes: Electricalspecs onpage 2 This oil less riser mounted aircompressor is UL1450 listedfor use in sprinkler systems. SystemCapacity+ ModelNumber AverageCFM**Motor HP RecommendedWire Size++ Dimensions Weight(lbs)L W H 125 gal.OL12516AC 1.52 1/6 12 16”12”12”30250 gal.OL25033AC 3.03 1/3 12 16”12”12”31365 gal.OL36550AC 4.43 1/2 12 16”15”10”38430 gal.OL43075AC 5.21 3/4 10 17”15”10”48615 gal.OL615100AC*7.46 1 6 17”15”10”48915 gal.OL915150AC*11.10 1 1/2 6 23”15”10”601225 gal.OL1225200AC*14.85 2 10 24”15”11”70 Note:Wire sizes are based on maintaining 90% of the nominal voltage at starting amps. Starting amps are assumed to be 6 timesthe SFA.Warning:Failure to consult with a licensed electrical professional can result in serious personal injury or death. Disconnect all powerbefore servicing. Undersized wire between the motor and the power source will limit the starting and load carrying abilitiesof the motor causing motor overheating and permanent damage to the motor. Wire sizes listed are recommendations only.Consult the National Electric Code (NEC) and any applicable local electrical safety codes. The NEC and GAP recommendsa maximum voltage drop of 3%. Install motors and related equipment in accordance with the National Electrical Code (NEC)local electrical safety codes and practices. It is always the electrician’s responsibility to determine and install a wiresize that ensures motors can start and run well. www.generalairproducts.com 1-800-345-8207 OL Plus Series - Single Phase Riser MountedFire Protection Air Compressor Electrical Cut Sheet This oil less riser mounted aircompressor is UL1450 listedfor use in sprinkler systems. ModelNumber NominalHP FactoryWiredVoltage Amperage (amps)Recommended Wire SizeBased on Run Length (gage) Voltage FLA StartUp 25 FT 50 FT 100 FT OL12516AC 1/6 115 115 52.32.5 3516.117.5 121212 121212 121212208230 OL25033AC 1/3 115 115 7.43.53.7 51.824.525.9 121212 121212 81212208230 OL36550AC 1/2 115 115 104.95 7034.335 121212 101212 81212208230 OL43075AC 3/4 115 115 11.655.8 81.23540.6 121212 101212 61212208230 OL615100AC 1 115 115 187.79 12653.963 121212 81212 61212208230 OL915150AC 1 1/2 115 115 16.68.28.3 116.257.458.1 121212 81212 61212208230OL1225200AC2208-230 208 11.611 81.277 1212 1212 1010230 OL Plus Series - Connection Diagram Warning:Failure to consult with a licensed electrical professional can result in serious personal injury or death. Disconnect all powerbefore servicing. Undersized wire between the motor and the power source will limit the starting and load carrying abilitiesof the motor causing motor overheating and permanent damage to the motor. Wire sizes listed are recommendations only.Consult the National Electric Code (NEC) and any applicable local electrical safety codes. The NEC and GAP recommendsa maximum voltage drop of 3%. Install motors and related equipment in accordance with the National Electrical Code (NEC)local electrical safety codes and practices. It is always the electrician’s responsibility to determine and install a wiresize that ensures motors can start and run well. System Layout Pressure Switch Connection www.generalairproducts.com 1-800-345-8207 PRESSURE SWITCHDiagram Note: Location of pressure switch varies based on model. This is a general diagram of components. For help specific to your switch please contact General Air Products. D SWP60401U-Hfor 1/6 - 1/2 HP SWP60601Ufor 3/4 - 2 HP This oil less riser mounted aircompressor is UL1450 listedfor use in sprinkler systems. PRINTED IN USA PAGE 1 OF 4 VSR VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD MFG. #5401146 - REV M11/15 UL, CUL and CSFM Listed, FM Approved, LPCB Approved, For CE Marked (EN12259-5) / VdS Approved model use VSR-EU Service Pressure: 450 PSI (31 BAR) - UL Flow Sensitivity Range for Signal: 4-10 GPM (15-38 LPM) - UL Maximum Surge: 18 FPS (5.5 m/s) Contact Ratings: Two sets of SPDT (Form C) 10.0 Amps at 125/250VAC 2.0 Amps at 30VDC Resistive 10 mAmps min. at 24VDC Conduit Entrances: Two knockouts provided for 1/2" conduit. Individual switch compartments suitable for dissimilar voltages. Environmental Specifications: • NEMA 4/IP54 Rated Enclosure suitable for indoor or outdoor use with factory installed gasket and die-cast housing when used with appropriate conduit fitting. • Temperature Range: 40°F - 120°F, (4.5°C - 49°C) - UL • Non-corrosive sleeve factory installed in saddle. Service Use: Automatic Sprinkler NFPA-13 One or two family dwelling NFPA-13D Residential occupancy up to four stories NFPA-13R National Fire Alarm Code NFPA-72 • Installation must be performed by qualified personnel and in accordance with all national and local codes and ordinances. • Shock hazard. Disconnect power source before servicing. Serious injury or death could result.• Risk of explosion. Not for use in hazardous locations. Serious injury or death could result. Ordering Information Nominal Pipe Size Model Part Number 2"DN50 VSR-2 1144402 2 1/2"DN65 VSR-2 1/2 1144425 3"DN80 VSR-3 1144403 3 1/2"-VSR-3 1/2 1144435 4"DN100 VSR-4 1144404 5"-VSR-5 1144405 6"DN150 VSR-6 1144406 8"DN200 VSR-8 1144408 Specifications subject to change without notice. Optional: Cover Tamper Switch Kit, stock no. 0090148 Replaceable Components: Retard/Switch Assembly, stock no. 1029030 Waterflow switches that are monitoring wet pipe sprinkler systems shall not be used as the sole initiating device to discharge AFFF, deluge, or chemical suppression systems. Waterflow switches used for this application may result in unintended discharges caused by surges, trapped air, or short retard times. Potter Electric Signal Company, LLC • St. Louis, MO • Phone: 866-956-1211/Canada 888-882-1833 • www.pottersignal.com General Information The Model VSR is a vane type waterflow switch for use on wet sprinkler systems. It is UL Listed for use on a steel pipe; schedules 5 through 40, sizes 2" - 6" and is UL Listed and FM Approved for use on steel pipe; schedules 10 through 40, sizes 2" thru 8" (50 mm thru 200 mm). LPC approved sizes are 2" thru 8" (50 mm thru 200 mm). See Ordering Information chart. The VSR may also be used as a sectional waterflow detector on large systems. The VSR contains two single pole, double throw, snap action switches and an adjustable, instantly recycling pneumatic retard. The switches are actuated when a flow of 10 GPM (38 LPM) or more occurs downstream of the device. The flow condition must exist for a period of time necessary to overcome the selected retard period. Enclosure The VSR switches and retard device are enclosed in a general purpose, die-cast housing. The cover is held in place with two tamper resistant screws which require a special key for removal. A field installable cover tamper switch is available as an option which may be used to indicate unauthorized removal of the cover. See bulletin number 5401103 for installation instructions of this switch. Important: This document contains important information on the installation and operation of the VSR waterflow switches. Please read all instructions carefully before beginning installation. A copy of this document is required by NFPA 72 to be maintained on site. PRINTED IN USA MFG. #5401146 - REV M11/15 PAGE 2 OF 4 VSR VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD Installation (see Fig. 1)These devices may be mounted on horizontal or vertical pipe. On horizontal pipe they shall be installed on the top side of the pipe where they will be accessible. The device should not be installed within 6" (15 cm) of a fitting which changes the direction of the waterflow or within 24" (60 cm) of a valve or drain. NOTE: Do not leave cover off for an extended period of time. Drain the system and drill a hole in the pipe using a hole saw in a slow speed drill (see Fig. 1). Clean the inside pipe of all growth or other material for a distance equal to the pipe diameter on either side of the hole. Roll the vane so that it may be inserted into the hole; do not bend or crease it. Insert the vane so that the arrow on the saddle points in the direction of the waterflow. Take care not to damage the non-corrosive bushing in the saddle. The bushing should fit inside the hole in the pipe. Install the saddle strap and tighten nuts alternately to required torque (see the chart in Fig. 1). The vane must not rub the inside of the pipe or bind in any way. ADAPTER USE (2) 5180162 ADAPTERS AS SHOWN ABOVE DN50 ONLY ADAPTER 50mm 20mm ±2mm MAX. DWG# 1146-1F Fig. 1 NOTE: For copper or plastic pipe use Model VSR-CF. Retard Adjustment The delay can be adjusted by rotating the retard adjustment knob from 0 to the max setting (60-90 seconds). The time delay should be set at the minimum required to prevent false alarms (Flowing water activates device in one direction only.) DO NOT LEAVE COVER OFF FOR AN EXTENDED PERIOD OF TIME TIGHTEN NUTS ALTERNATELY MOUNT ON PIPE SO ARROW ON SADDLE POINTS IN DIRECTION OF WATERFLOW ROLL PADDLE IN OPPOSITE DIRECTION OF WATERFLOWDIRECTION OF WATERFLOW Hole must be drilled perpendicular to the pipe and vertically centered. Refer to the Compatible Pipe/Installation Requirements chart for size. Correct Incorrect Compatible Pipe/ Installation Requirements Model Nominal Pipe Size Nominal Pipe O.D.Pipe Wall Thickness Hole Size U-Bolt Nuts TorqueLightwallSchedule 10 (UL)Schedule 40 (UL)BS-1387 (LPC)DN (VDS) inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm ft-lb n-m VSR-2 2 DN50 2.375 60.3 .065 1.651 0.109 2.77 0.154 3.91 0.142 3.6 0.091 2.3 1.25 + .125/- .062 33.0 ± 2.0 20 27 VSR-2 1/2 2.5 -2.875 73.0 .084 2.134 0.120 3.05 0.203 5.16 ---- VSR-2 1/2 -DN65 3.000 76.1 ------0.142 3.6 0.102 2.6 VSR-3 3 DN80 3.500 88.9 .083 2.108 0.120 3.05 0.216 5.49 0.157 4.0 0.114 2.9 2.00 ± .125 50.8 ± 2.0 VSR-3 1/2 3.5 -4.000 101.6 --0.120 3.05 0.226 5.74 ---- VSR-4 4 DN100 4.500 114.3 .084 2.134 0.120 3.05 0.237 6.02 0.177 4.5 0.126 3.2 VSR-5 5 -5.563 141.3 --0.134 3.40 0.258 6.55 ---- VSR-6 6 DN150 6.625 168.3 .115 2.921 0.134 3.40 0.280 7.11 0.197 5.0 0.157 4.0 VSR-8 8 DN200 8.625 219.1 --0.148 3.76 0.322 8.18 0.248 6.3 0.177 4.5 Do not trim the paddle. Failure to follow these instructions may prevent the device from operating and will void the warranty. Do not obstruct or otherwise prevent the trip stem of the flow switch from moving when water flows as this could damage the flow switch and prevent an alarm. If an alarm is not desired, a qualified technician should disable the alarm system. PRINTED IN USA PAGE 3 OF 4 VSR VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD MFG. #5401146 - REV M11/15 To remove knockouts: Place screwdriver at inside edge of knockouts, not in the center. DWG 1146-4 Fig. 2 Do not drill into the base as this creates metal shavings which can create electrical hazards and damage the device. Drilling voids the warranty. Fig. 4 Switch Terminal Connections Clamping Plate Terminal Fig. 3 Break out thin section of cover when wiring both switches from one conduit entrance. Testing The frequency of inspection and testing for the Model VSR and its associated protective monitoring system shall be in accordance with applicable NFPA Codes and Standards and/or the authority having jurisdiction (manufacturer recommends quarterly or more frequently). If provided, the inspector’s test valve shall always be used for test purposes. If there are no provisions for testing the operation of the flow detection device on the system, application of the VSR is not recommended or advisable. A minimum flow of 10 GPM (38 LPM) is required to activate this device. Advise the person responsible for testing of the fire protection system that this system must be tested in accordance with the testing instructions. Fig. 6 Mounting Dimensions DWG. 1146-14 3.50 in (89.0 mm) 2.34 in (59.4 mm) PIPE DIA.+ 5.25 in (+ 133.4 mm) 5.56 in (141.2 mm)2.00 in (50.8 mm) U-BOLT NUT U-BOLT WASHER PIPE SADDLE PIPE PLASTIC PADDLE U-BOLT NOMINAL PIPE DIA. +1.75 in (+44.5 MM) FOR DN 50 – DN 65 2–2.5 inNOMINAL PIPE DIA. +2.125 in (+54.0 MM) FOR DN 80 – DN 200 3–8 in DWG 1146-15 GREEN GROUND SCREWS Fig. 7 An uninsulated section of a single conductor should not be looped around the terminal and serve as two separate connections. The wire must be severed, thereby providing supervision of the connection in the event that the wire become dislodged from under the terminal. Failure to sever the wire may render the device inoperable risking severe property damage and loss of life. Do not strip wire beyond 3/8" of length or expose an uninsulated conductor beyond the edge of the terminal block. When using stranded wire, capture all strands under the clamping plate. Notes: 1. The Model VSR has two switches, one can be used to operate a central station, proprietary or remote signaling unit, while the other contact is used to operate a local audible or visual annunciator. 2. For supervised circuits, see “Switch Terminal Connections” drawing and warning note (Fig. 4). Fig. 5 Typical Electrical Connections LOAD TO BELLNEUTRAL FROM BELL CONNECTOR EOL (End Of Line Resistor) BELLNEUTRAL FROM BREAKER BREAKER LINE FROM BREAKER NOTE: When connecting to a UL Listed control panel, use the panel’s resistor value for circuit supervision. PRINTED IN USA MFG. #5401146 - REV M11/15 PAGE 4 OF 4 VSR VANE TYPE WATERFLOW ALARM SWITCH WITH RETARD Removal of Waterflow Switch • To prevent accidental water damage, all control valves should be shut tight and the system completely drained before waterflow detectors are removed or replaced. • Turn off electrical power to the detector, then disconnect wiring. • Loosen nuts and remove U-bolts. • Gently lift the saddle far enough to get your fingers under it. With your fingers, roll the vane so it will fit through the hole while continuing to lift the waterflow detector saddle. • Lift detector clear of pipe. Fig. 8 Retard/Switch Assembly Replacement (See Fig. 8) The Retard/Switch Assembly is field-replaceable without draining the system or removing the waterflow switch from the pipe 1. Make sure the fire alarm zone or circuit connected to the waterflow switch is bypassed or otherwise taken out of service. 2. Disconnect the power source for local bell (if applicable). 3. Identify and remove all wires from the waterflow switch. 4. Remove the (2) mounting screws holding retard/switch assembly to the base. Do not remove the (2) retard housing screws. 5. Remove the retard assembly by lifting it straight up over the tripstem. 6. Install the new retard assembly. Make sure the locating pins on the retard/switch assembly fit into the locating pin bosses on the base. 7. Re-install the (2) original mounting screws. 8. Reconnect all wires. Perform a flow test and place the system back in service. Maintenance Inspect detectors monthly. If leaks are found, replace the detector. The VSR waterflow switch should provide years of trouble-free service. The retard and switch assembly are easily field replaceable. In the unlikely event that either component does not perform properly, please order replacement retard switch assembly stock #1029030 (see Fig. 8). There is no maintenance required, only periodic testing and inspection. DWG# 1146-10 BREAK OUT THIN SECTION OF COVER WHEN WIRING BOTH SWITCHES FROM ONE CONDUIT ENTRANCE. DO NOT REMOVE (2) RETARD HOUSING SCREWS REMOVE (2) ORIGINAL MOUNTING SCREWS HOLDING RETARD/SWITCH ASSEMBLY TO BASE RETARD/SWITCH ASSEMBLY (2) ORIGINAL MOUNTING SCREWS (2) LOCATING PINS (2) LOCATING PIN BOSSES IN BASE BASE Project: PROJECT INFORMATION Notes 1: Submittal Data: Engineer: Contractor: Address: Notes 2: APPROVAL STAMPApproved Approved as noted Not approved Remarks: MAIN DIMENSIONS - UNIT: INCHES LPBT (Threaded Ends)SizeAHLM 1”1-1/4”1-1/2”2”2-1/2”2.134.941.561.75 2.635.131.942.17 2.875.592.192.37 3.256.132.763.11 4.496.583.413.78 LPBG (Grooved Ends)Size 1”1-1/4”1-1/2”2”2-1/2”A N/AH N/AP N/AO N/AM N/AL N/A 3.865.200.630.311.541.67 4.025.470.630.311.781.90 4.096.070.630.312.252.37 4.496.580.630.312.722.87 MATERIAL LIST 7 NO 123 456 NAME BODYDISCHANDWHEELSEAT INDICATOR HOUSING COVER POWDER METAL FD0205 95HT MATERIAL LIST BRONZE ASTM 584 C83600SS304ASTM A216 WCBASTM D2000 VITON BRASS ASTM B16 C36000 BRASS ASTM B16 C36000NOTE: Grooved ends to AWWA C606 for steel pipe. Packing Gland with Adjustable Glands shall be accessible for tightening stem seals without disassemble of the valve or operator parts U.S. Patented 6629.683.82 HLMP O A M HLA 4 2 5 37 6 1 1050 Broadway, Westville, NJ 08093 P. 800-908-0523 F. 856-456-9223 www.lansdaleinternational.com Features: Rated 300psi UL Listed/ FM Approved Indoor/ Outdoor use Integral tamper switch Eliminates water hammer Slow open/ Slow close Project: Oxoboxo Lofts Location: Uncasville, CT Date:12/18/19 Architect:Subcontractor OR MEP Eng: Vendor:Synergy Fire Systems Structural Eng: Civil Eng: Submittal Steel Pipe & Fittings Env Eng:Description: Sch. 10 & 40 Black Pipe (Wet System) Sch. 10 & 40 Galv. Pipe (Dry System) Grooved & Threaded Fittings Flexible Head Drops Specs. Section: Construction Manager's Stamp Area Page: Paragraph: X First Submission Resubmission #: X Submitted as Specified Submitted as Substitution (As equal) Comments: Architect's Stamp Area Engineer's Stamp Area (As Required) Received Stamp Area Paulb Bailey ArchitectsAztech Engineers Wheatland’s Schedule 10 Sprinkler Pipe is a high quality sprinkler pipe offering you the full range of assurances you require. Schedule 10 Sprinkler Pipe has passed some of the toughest lab tests ever created for sprinkler pipe. Wheatland’s schedule 10 Sprinkler Pipe is made from the highest quality steel in one of the nation’s most modern and most complete pipe manufacturing plants. Our proprietary mill coating offers you a clean, corrosion and heat resistant surface that outlasts and outperforms standard lacquer coatings. Plus, this coating can be quickly and easily painted without special preparation. Or it may be hot-dipped galvanized to meet FM requirements for dry systems in accordance with the zinc coating specification of ASTM A795 or A53. Wheatland’s Schedule 10 Lightwall Sprinkler Pipe meets or exceeds the following: • UL Listed • FM Approved • ASTM A135, Grade A Schedule 10 Sprinkler Pipe snoitacificepS SPN D.OlanimoND.IlanimoNllaWlanimoNthgieWlanimoN *RRCLU seceiP tfiL .nimm.nimm.nimm.tf/.sblm/gk 4/11066.12.24244.16.63901.77.218.196.23.716 2/11009.13.84286.17.24901.77.290.211.38.516 2573.23.06751.28.45901.77.246.239.37.473 2/12578.20.37536.29.66021.50.335.362.55.303 3005.39.88062.38.28021.50.343.464.66.291 4005.43.411062.42.801021.50.326.573.86.191 5365.53.141592.55.431431.04.387.785.115.131 6526.63.861753.65.161431.04.303.958.310.101 * Calculated using Standard UL CRR formula, UL Fire Protection Directory, Category VIZY * The CRR is a ratio value used to measure the ability of a pipe to withstand corrosion. Schedule 40 steel pipe is used as the benchmark (value of 1.0). Please refer to appropriate documentation for up-to-date listing and approval information. Specifications and descriptions are accurate as known at time of publication and are subject to change without notice. Wheatland’s Made in the U.S.A. by Wheatland Tube Com- pany means made to the highest standards for consistant quality. Specifications and Approvals 1 Council Avenue, P.O. Box 608 Wheatland, PA 16161-0608 Ph 800.257.8182 Fax 724.346.7260 www.wheatland.com Wheatland Tube Company 0207 1.0Mrev01 Wheatland’s Schedule 40 Sprinkler Pipe is a high quality sprinkler pipe offering you the full range of assurances you require. Schedule 40 Sprinkler Pipe has passed some of the toughest lab tests ever created for sprinkler pipe. Wheatland’s schedule 40 Sprinkler Pipe is made from the highest quality steel in one of the nation’s most modern and most complete pipe manufacturing plants. Our proprietary mill coating offers you a clean, corrosion and heat resistant surface that outlasts and outperforms standard lacquer coatings. Plus, this coating can be quickly and easily painted without special preparation. Or it may be hot-dipped galvanized to meet FM requirements for dry systems in accordance with the zinc coating specification of ASTM A795. Schedule 40 is also available as ASTM A 53 Type F, Grade A in NPS 1 - 6 and is UL Listed and FM Approved. Wheatland’s Schedule 40 Standard Wall Sprinkler Pipe meets or exceeds the following: • UL Listed • FM Approved • ASTM A795, Type E, Grade A Schedule 40 Sprinkler Pipe snoitacificepS SPN D.OlanimoND.IlanimoNllaWlanimoNthgieWlanimoN *RRCLU seceiP tfiL .nimm.nimm.nimm.tf/.sblm/gk "1513.14.33940.16.62331.83.386.105.200.107 "4/11066.12.24083.11.53041.65.372.293.300.115 "2/11009.13.84016.19.04541.86.327.250.400.144 "2573.23.06760.25.25451.19.366.354.500.103 * Calculated using Standard UL CRR formula, UL Fire Protection Directory, Category VIZY * The CRR is a ratio value used to measure the ability of a pipe to withstand corrosion. Schedule 40 steel pipe is used as the benchmark (value of 1.0). Please refer to appropriate documentation for up-to-date listing and approval information. Specifications and descriptions are accurate as known at time of publication and are subject to change without notice. Wheatland’s Made in the U.S.A. by Wheatland Tube Company means made to the highest standards for consistant quality. Specifications and Approvals 1 Council Avenue, P.O. Box 608 Wheatland, PA 16161-0608 Ph 800.257.8182 Fax 724.346.7260 www.wheatland.com Wheatland Tube Company 0207 1.0Mrev01 G-FIRE Figure 579 Grooved Rigid Coupling 2 Inch to 8 Inch (DN50 to DN200) Worldwide Contacts www.tyco-fire.com Page 1 of 6 FEBRUARY 2019 TFP1856 IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. General Description The GRINNELL G-FIRE Figure 579 Grooved Rigid Couplings provide a rigid joint by firmly gripping along the full circumference of the pipe grooves. Figure 579 couplings are a dependable method of joining pipe and are an eco-nomical alternative to welding, thread-ing, or using flanges. Figure 579 couplings are rated at pres-sures up to 365 psi (25,2 bar) depend-ing on pipe size and wall thickness when used in fire protection service applications. Refer to Table A. NOTICE The GRINNELL G-FIRE Figure 579 Grooved Rigid Coupling described herein must be installed and main-tained in compliance with this docu-ment, as well as with the applicable standards of the Approval agency, in addition to the standards of any other authorities having jurisdiction. Failure to do so may result in serious personal injury or impair the performance of these devices. Never remove any piping component nor correct or modify any piping defi-ciencies without first de-pressurizing and draining the system. Failure to do so may result in serious personal injury, property damage, and/or impaired device performance. It is the designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data are not exceeded. Material and gasket selection should be verified to be compatible for the specific applica-tion. Always read and understand the installation instructions. The owner is responsible for main-taining their mechanical system and devices in proper operating condi-tion. Contact the installing contrac-tor or device manufacturer with any questions. Technical Data ApprovalsUL and ULC Listed FM Approved Refer to Table A for details. Sizes2 in. to 8 in. (DN50 to DN200) HousingDuctile iron conforming to ASTM A536, Grade 65-45-12 Finish• Orange non-lead paint • Red non-lead paint • Hot-dipped, Galvanized conforming to ASTM A153 Bolt/Nut• ANSI: Carbon Steel oval neck track head bolts are heat-treated and conform to the physical properties of ASTM A183 Grade 2 and SAE J429 Grade 5 with a minimum tensile strength of 110,000 psi. Carbon Steel heavy hex nuts con-form to the physical properties of ASTM A183 Grade 2 and SAE J995 Grade 5. Bolts and nuts are zinc-electroplated conforming to ASTM B633. • Metric: Carbon Steel oval neck track head bolts (Gold color coded) are heat-treated and conform to the physical properties of ASTM F568M with a minimum tensile strength of 760 MPa. Carbon Steel heavy hex nuts con-form to the physical properties of ASTM A563M Class 9. Bolts and nuts are zinc-electroplated conform-ing to ASTM B633. For Fire Protection pressure rating, listing, and approval information, contact your GRINNELL Representative. Gaskets• Pre-lubricated Grade “A” EPDM, Violet color code, -30°F to 150°F (-34°C to 66°C) For dry and freezer systems, lubrica-tion is required. Refer to Installation Manual IH-1000FP for details. For proper gasket selection, refer to Technical Data Sheet TFP1895. TFP1856 Page 2 of 6 Note: a. Maximum available gap between pipe ends. Minimum gap = 0.120 in. (3,05 mm) b. Maximum Pressure and End Load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ for other pipe materials and/or wall thickness. Contact your GRINNELL Representative. c. Max End Gap is for cut grooved standard weight pipe.d. Gold color coded metric bolts and nuts are available upon request. Pipe Size Max.b Pressures psi (bar) Max.b End Load Lbs. (kN) Max.a, c End Gap Inches (mm) Nominal Dimensions Coupling Bolts Approx. Weight Lbs. (kg) Nominal ANSI Inches DN O.D. Inches (mm) A (Open) Inches (mm) A (Closed) Inches (mm) B (Radius) Inches (mm) C (Radius) Inches (mm) D (Radius) Inches (mm) E Inches (mm)Qty.Sized Inches (mm) 250 2.375(60,3)365(25,2)1617(7,19)0.32(8,1)3.92(99,6)3.41(86,5)2.94(74,7)3.36(85,2)2.40(60,8)2.05(51,9)1 3/8 x 2-3/4(M10 x 70)1.9(0,9) 2 1/265 2.875(73,0)365(25,2)2370(10,54)0.32(8,1)4.48(113,8)3.97(100,7)3.19(81,1)3.54(90,0)2.64(67,2)2.05(51,9)1 3/8 x 2 3/4(M10 x 70)2.1(1,0) 76.165 3.000(76,1)350(24,1)2474(11,00)0.32(8,1)4.53(115,1)4.09(103,9)3.24(82,2)3.59(91,2)2.69(68,3)2.05(51,9)1 3/8 x 2 3/4(M10 x 70)2.2(1,0) 380 3.500(88,9)365(25,2)3512(15,62)0.32(8,1)5.10(129,5)4.57(116,0)3.45(87,7)3.79(96,2)3.18(80,7)2.05(51,9)1 3/8 x 2 3/4(M10 x 70)2.8(1,3) 4100 4.500(114,3)365(25,2)5805(25,82)0.32(8,1)6.20(157,5)5.67(143,9)4.32(109,7)4.71(119,6)3.70(93,9)2.05(51,9)1 1/2 x 3 1/2(M12 x 89)4.0(1,8) 139.7125 5.500(139,7)300(20,7)7127(31,70)0.32(8,1)7.63(193,9)7.14(181,3)4.92(125,0)5.18(131,5)4.37(111,1)2.05(51,9)1 1/2 x 3 1/2(M12 x 89)5.9(2,7) 165.1150 6.500(165,1)300(20,7)9955(44,28)0.32(8,1)8.67(220,2)8.14(206,6)5.39(137,0)5.60(142,2)4.85(123,3)2.05(51,9)1 1/2 x 3 1/2(M12 x 89)6.7(3,0) 6150 6.625(168,3)365(25,2)12582(55,97)0.32(8,1)8.85(224,8)8.26(209,8)5.50(139,6)5.65(143,6)4.93(125,2)2.05(51,9)1 1/2 x 3 1/2(M12 x 89)6.7(3,0) 8200 8.625(219,1)365(25,2)21326(94,86)0.34(8,6)11.62(295,1)10.77(273,5)7.06(179,4)7.29(185,2)6.49(164,9)2.59(65,8)1 5/8 x 4 1/8(M16 x 105)14.2(6,4) D B A C E OPEN CLOSED FIGURE 1 G-FIRE FIGURE 579 GROOVED RIGID COUPLING, 2 INCH TO 8 INCH (DN50 TO DN200) NOMINAL DIMENSIONS TFP1856 Page 3 of 6 Note:a. For 8 in. (219,1 mm) size, minimum allowed pipe wall thickness is 0.188 in. (4,77 mm).b. See Agency website for Listing/Approvals of specialty pipe: UL website - see Online Certification Directory, www.ul.com FM Global website - www.approvalguide.comc. All couplings approved for dry pipe systems Pipe Sizesc Nominal ANSI Inches (O.D. mm) Pipe Scheduleb Pressure Rating psi (bar) UL ULC FM 2 (60,3) 10 365(25,2)365(25,2)365(25,2) 40 365(25,2)365(25,2)365(25,2) 2-1/2 (73,0); 3 (88,9); 4 (114,3) 10 350(24,1)350(24,1)365(25,2) 40 365(25,2)365(25,2)365(25,2) 6 (168,3); 8 (219,1)a 10 300(20,7)300(20,7)300(20,7) 40 365(25,2)365(25,2)365(25,2) Pipe O.D.c mm Pipe Specificationb Pressure Rating psi (bar) UL FM 76,1 ISO 4200 Type F 300 (20,7)350 (24,1) ISO 4200 Type E 300 (20,7)300 (20,7) ISO 4200 Type D 300 (20,7)— EN 10255 Heavy —300 (20,7) EN 10255 Medium 300 (20,7)300 (20,7) 139,7 ISO 4200 Type D, E, and F 300 (20,7)300 (20,7) EN 10255 Heavy —300 (20,7) EN 10255 Medium —300 (20,7) 165,1 EN 10255 Heavy —300 (20,7) EN 10255 Medium 300 (20,7)300 (20,7) TABLE A LISTED/APPROVED PRESSURE RATINGS TFP1856 Page 4 of 6 Installation GRINNELL G-FIRE Figure 579 Grooved Rigid Coupling must be installed in accordance with this section. General InstructionsAlways read and understand the instructions. Never remove any piping component without verifying that the system is depressurized and drained. The Figure 579 Grooved Rigid Cou-pling with additional lubrication is rec-ommended for applications below 40°F (4°C). The installation is based on pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifica-tions. Refer to Technical Data Sheet TFP1898 for additional information. Step 1. Inspect exterior groove and ends of the pipe to verify all burrs, loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Pipe end sealing sur-faces must be free from sharp edges, projections, indentations, and/or other defects. Grade “A” gaskets are supplied with a pre-lubricant and do not require addi-tional lubrication for applications above 40°F (4°C). NOTE: Additional lubrication must be used in dry pipe and freezer applica-tions. A silicone based lubricant is recommended. To prevent deterioration of the gasket material a petroleum lubricant should not be used on Grade “A” “EPDM”. CAUTION Removal of the nut from the bolt may result in the coupling segments sepa-rating at the hinges and the coupling disengaging from the pipe. Use caution to avoid equipment damage and/or personal injury. Step 2. Do not remove the nut from the bolt. Open the coupling by extending the coupling segments out to the extent allowed by the bolt and nut. Step 3. Push the gasket/coupling onto one end of the pipe until the center-stop of the gasket is in contact with the end of the pipe (Ref. Figure 2). NOTE: The gasket center-stop should not ride up onto the gasket sealing surface (Ref. Figure 2). CAUTION Do not leave coupling unattended on a single pipe end as it may disengage from the pipe. Failure to do so may result in equipment damage and/or personal injury. Step 4. Slide the other pipe end into the gasket/coupling ensuring that it makes contact with the center stop of the gasket (Ref. Figure 2). Both pipes should be aligned vertically and hori-zontally. Verify that the housing is over the gasket and that the housing keys are aligned with the pipe grooves. Step 5. Tighten nut to the recom-mended bolt torque (Ref. Table B). Visually inspect the coupling to ensure that the housing keys are engaged into the pipe grooves. NOTICE The 2 in. to 8 in. (DN50 to DN200) cou-plings have an intended gap of up to 1/16 in. (1,60 mm) at the bolt pad to allow for positive rigid gripping onto the pipe. Bolt-torque information is supplied as a guideline and may be used when setting the torque on power impact wrenches. Refer to the manufacturer’s instructions for settings. Bolt lengthens require the use of deep or extra-deep-well sockets. Sockets inner depth information is supplied for reference only. (Ref. Figure 4) For spe-cific socket recommendations, contact Technical Services. Step 3.Step 1. Step 2. Step 5. Step 4. FIGURE 2 FIGURE 579 CENTER-STOP GASKET POSITION TFP1856 Page 5 of 6 *Swage grooves must be factory produced by Wheatland Tube Co. and meet standard roll groove dimensions.Swage grooves are UL Listed only. See Online Certifica-tions Directory at www.UL.com for details. Nominal Pipe SizeANSI Inches DN Pipe O.D. Inches (mm)A ±0.030 ±0.76mmInches (mm) B ±0.030 ±0.76mmInches (mm) C Groove Diameter Inches/mm D Nominal Groove DepthInches (mm) T Minimum WallInches (mm) Maximum Allow Flare DiameterInches (mm) O.D. Inches (mm) Tolerance +-Actual Tol. +0.000 2 50 2.375 (60,3)0.024 (0,61)0.024 (0,61)0.625 (15,88)0.344 (8,74)2.250 (57,15)-0.015 (-0,38)0.062 (1,60)0.065 (1,65)2.48 (62,99) 2-1/2 65 2.875 (73,0)0.029 (0,74)0.029 (0,74)0.625 (15,88)0.344 (8,74)2.720 (69,09)-0.018 (-0,46)0.078 (1,98)0.083 (2,11)2.98 (75,69) 76,1mm (65)3.000 (76,2)0.030 (0,76)0.030 (0,76)0.625 (15,88)0.344 (8,74)2.845 (72,26)-0.018 (-0,46)0.076 (1,93)0.083 (2,11)3.10 (78,74) 3 80 3.500 (88,9)0.035 (0,89)0.031 (0,79)0.625 (15,88)0.344 (8,74)3.344 (84,94)-0.018 (-0,46)0.078 (1,98)0.083 (2,11)3.60 (91,44) 4 100 4.500 (114,3)0.045 (1,14)0.031 (0,79)0.625 (15,88)0.344 (8,74)4.334 (110,08)-0.020 (-0,51)0.083 (2,11)0.083 (2,11)4.60 (116,84) 139,7mm (125)5.500 (139,7)0.056 (1,42)0.031 (0,79)0.625 (15,88)0.344 (8,74)5.334 (135,48)-0.022 (-0,56)0.083 (2,11)0.109 (2,77)5.60 (142,24) 165,1mm (150)6.500 (165,1)0.063 (1,60)0.031 (0,79)0.625 (15,88)0.344 (8,74)6.330 (160,78)-0.022 (-0,56)0.085 (2,16)0.109 (2,77)6.60 (167,64) 6 150 6.625 (168,3)0.063 (1,60)0.031 (0,79)0.625 (15,88)0.344 (8,74)6.455 (163,96)-0.022 (-0,56)0.085 (2,16)0.109 (2,77)6.73 (170,94) 8 200 8.625 (219,1)0.063 (1,60)0.031 (0,79)0.750 (19,05)0.469 (11,91)8.441 (214,40)-0.025 (-0,64)0.092 (2,34)0.109 (2,77)8.80 (223,52) Bolt Size ANSI Inches (mm) Socket Size ANSI Inches (mm) Inner Minimum Socket Depth Inches (mm) Bolt Torque Range lb-ft (N·m) 3/8 (M10)11/16 (17)2.00 (51)30-40 (40-60) 1/2 (M12)7/8 (22)2.40 (61)90-110 (120-150) 5/8 (M16)1-1/16 (27)3.00 (76)130-160 (175-215) A B T D C ODMAX.FLARE INNER MINIMUM SOCKET DEPTH FIGURE 3 STANDARD SPECIFICATION ROLL GROOVE AND SWAGE GROOVE* STEEL PIPE FIGURE 4 BOLT TORQUE AND SOCKET SIZE RECOMMENDATIONS TFP1856 Page 6 of 6 NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Care and Maintenance The GRINNELL G-FIRE Figure 579 Grooved Rigid Coupling must be main-tained in accordance with this section. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision. After placing a fire protection system in service, notify the proper authorities and advise those responsible for moni-toring proprietary and/or central station alarms. The owner is responsible for the inspec-tion, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSO-CIATION, such as NFPA 25, in addition to the standards of any authority having jurisdiction. Contact the installing con-tractor or product manufacturer with any questions. Any impairments must be immediately corrected. Automatic sprinkler systems are rec-ommended to be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure GRINNELL Products are available glob-ally through a network of distribution centers. For the nearest distributor, visit www.tyco-fire.com. When placing an order, indicate the full product name. Specify: G-FIRE Figure 579 Grooved Rigid Coupling, quantity, pipe size (Nominal ANSI or O.D.), finish (Orange, Red, or Galvanized), and Pre-lubricated Grade “A” EPDM gasket. Nominal Pipe SizeANSI Inches DN Pipe O.D. Inches (mm)A ±0.030 ±0.76mmInches (mm) B ±0.030 ±0.76mmInches (mm) C Groove Diameter Inches/mm D Nominal Groove DepthInches (mm) T Minimum WallInches (mm) O.D. Inches (mm) Tolerance +-Actual Tol. +0.000 2 50 2.375 (60,3)0.024 (0.61)0.024 (0.61)0.625 (15,88)0.313 (7,95)2.250 (57,15)-0.015 (-0,38)0.062 (1,60)0.154 (3,91) 2-1/2 65 2.875 (73,0)0.029 (0,74)0.029 (0,74)0.625 (15,88)0.313 (7,95)2.720 (69,09)-0.018 (-0,46)0.078 (1,98)0.188 (4,78) 76,1mm (65)3.000 (76,2)0.030 (0,76)0.030 (0,76)0.625 (15,88)0.313 (7,95)2.845 (72,26)-0.018 (-0,46)0.076 (1,93)0.188 (4,78) 3 80 3.500 (88,9)0.035 (0,89)0.031 (0,79)0.625 (15,88)0.313 (7,95)3.344 (84,94)-0.018 (-0,46)0.078 (1,98)0.188 (4,78) 4 100 4.500 (114,3)0.045 (1,14)0.031 (0,79)0.625 (15,88)0.375 (9,53)4.334 (110,08)-0.020 (-0,51)0.083 (2,11)0.203 (5,16) 139,7mm (125)5.500 (139,7)0.056 (1,42)0.031 (0,79)0.625 (15,88)0.375 (9,53)5.334 (135,48)-0.022 (-0,56)0.083 (2,11)0.203 (5,16) 165,1mm (150)6.500 (165,1)0.063 (1,60)0.031 (0,79)0.625 (15,88)0.375 (9,53)6.330 (160,78)-0.022 (-0,56)0.085 (2,16)0.219 (5,56) 6 150 6.625 (168,3)0.063 (1,60)0.031 (0,79)0.625 (15,88)0.375 (9,53)6.455 (163,96)-0.022 (-0,56)0.085 (2,16)0.219 (5,56) 8 200 8.625 (219,1)0.063 (1,60)0.031 (0,79)0.750 (19,05)0.438 (11,13)8.441 (214,40)-0.025 (-0,64)0.092 (2,34)0.238 (6,05) A B T D COD FIGURE 5 STANDARD SPECIFICATION CUT GROOVE STEEL PIPE The FireLock EZ Style 009 and Style 009V couplings are rigid, installation-ready couplings for fire protection pipe joining. The coupling’s unique design eliminates loose parts, insures consis- tent installation and provides substantial gains in productivity. IMPORTANT FireLock EZ Style 009 and Style 009V couplings are recommended for use ONLY on fire protection systems. STYLE 009 LISTINGS/APPROVALS †‡§The information provided below is based on the latest listing and approval data at the time of publication. Listings/Approvals are subject to change and/or additions by the approvals agencies. Contact Victaulic for performance on other pipe and the latest listings and approvals. Pipe Size Pressure Rating – psi Pipe Size Pressure Rating – psi Pipe Size Pressure Rating – psi Sch.Inches UL ULC FM Sch.Inches UL ULC FM Sch.Inches UL ULC FM 5 1 1/4 – 2 175 175 175 EZT 1 1/4 – 2 300 300 300 MT 1 1/4 – 2 300 300 300 10, 40 1 1/4 – 4 300 300 300 FF 1 1/4 – 4 300 300 300 MLT 1 1/4 – 2 300 300 300 BLT 1 1/4 – 2 300 300 300 FLF 1 1/4 – 4 N/A N/A 300 ST 1 1/4 – 2 N/A N/A 300 DF 1 1/4 – 4 300 300 300 FLT 1 1/4 – 2 N/A N/A 300 STF 1 1/4 – 4 N/A N/A 300 DT 1 1/4 – 2 300 300 300 FLTL 1 1/4 – 2 N/A N/A 300 TF 2 1/4 – 4 N/A N/A 300 EF 1 1/4 – 4 175 175 175 GL 1 1/4 – 2 300 300 300 WLS 1 1/4 – 2 300 300 300 EL 1 1/4 – 2 300 300 300 G5 1 1/4 – 2 175 175 175 WST 1 1/4 – 2 175 175 175 ET40 1 1/4 – 2 300 300 300 G7 1 1/4 – 2 300 300 300 XL 1 1/4 – 2 300 300 300 EZF 3 – 4 300 300 300 MF 1 1/4 – 4 300 300 300 STYLE 009V LISTINGS/APPROVALS †‡§ Pipe Schedule Size Pressure Rating Nominal SizeInchesmm VdS LPC UL FM §76.1 mm ——16 Bar 16 Bar232 psi 232 psi §1 1/4 – 4, 76.1 mm 16 Bar 16 Bar ——32 – 100 232 psi 232 psi 10, 40 1 1/4 ——16 Bar 20.7 Bar32232 psi 300 psi 1 1/2 ——16 Bar 20.7 Bar40232 psi 300 psi 2 ——16 Bar 20.7 Bar50232 psi 300 psi 3 ——16 Bar 20.7 Bar80232 psi 300 psi 4 ——16 Bar 20.7 Bar100232 psi 300 psi † Listed/Approved for wet and dry pipe systems (> –40°F/–40°C). For rigid pipe connections in systems operating below 0°F/–18°C Victaulic recommends Style 005 FireLock rigid couplings with Grade “L” silicone gaskets. ‡ Please refer to the Victaulic Field Installation Handbook (I-100) for details concerning when supplemental lubrication is required. § Style 009V couplings are VdS and LPC approved to 16 Bar/232 psi for wet and dry fire protection systems. 10.60_1 FireLock EZ™ Rigid Coupling STYLE 009 (UL, FM) STYLE 009V (UL, FM, VdS, LPCB) 10.60IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS JOB/OWNER CONTRACTOR ENGINEER System No. __________________________Submitted By ________________________Spec Sect ____________ Para __________ Location ____________________________Date ________________________________Approved ___________________________ Date ________________________________ www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA. REV_H PATENTED SEE VICTAULIC PUBLICATION 10.01 FOR DETAILS STYLE 009 DIMENSIONS X ZY STYLE 009 PRE-ASSEMBLED(STAB IN CONDITION) X ZY STYLE 009 JOINT ASSEMBLED Size Max. Work.Press. * Max. EndLoad * Allow. Pipe EndSep. †@ Bolt/NutNo. – Size Dimensions – Inches/mm Aprx.Wgt. Ea. NominalSizeInchesmm ActualOutsideDia.Inchesmm psikPa Lbs.N Inchesmm Inches Pre-assembled(Stab in condition)Joint Assembled Lbs.kgXYXYZ 1 1/4 1.660 300 649 0.10 2 – 3/8 x 2 3.13 4.93 2.86 4.83 1.93 1.53242.4 2068 2888 2.54 80 125 73 123 49 0.7 1 1/2 1.900 300 851 0.10 2 – 3/8 x 2 3.38 5.16 3.11 5.07 1.86 1.74048.3 2068 3787 2.54 86 131 79 129 47 0.8 2 2.375 300 1329 0.12 2 – 3/8 x 2 1/2 3.88 5.81 3.59 5.68 1.86 1.95060.3 2068 5914 3.05 99 148 91 144 47 0.9 2 1/2 2.875 300 1948 0.12 2 – 3/8 x 2 1/2 4.38 6.21 4.08 6.10 1.87 2.06573.0 2068 8668 3.05 111 158 104 155 48 0.9 3 3.500 300 2886 0.12 2 – 3/8 x 2 1/2 5.06 6.68 4.73 6.43 1.90 4.38088.9 2068 12842 3.05 129 170 120 163 48 2.0 4 4.500 300 4771 0.17 2 – 3/8 x 2 1/2 6.46 8.64 6.00 8.34 2.10 2.3100114.3 2068 21230 4.32 164 220 152 212 53 1.0 * @ † Refer to notes below. STYLE 009V DIMENSIONS X ZY STYLE 009 PRE-ASSEMBLED(STAB IN CONDITION) X ZY STYLE 009 JOINT ASSEMBLED Size Max. Work.Press. * Max. EndLoad * Allow. Pipe EndSep. †@ Bolt/NutNo. – Size Dimensions – Inches/mm Aprx.Wgt. Ea. NominalSizeInchesmm ActualOutsideDia.Inchesmm psikPa Lbs.N Inchesmm Inches Pre-assembled(Stab in condition)Joint Assembled Lbs.kgXYXYZ 1 1/4 1.660 300 649 0.10 2 – M10 x 57 3.14 4.84 2.85 4.65 1.91 1.63242.4 2068 2888 2.54 80 123 72 118 49 0.7 1 1/2 1.900 300 851 0.10 2 – M10 x 57 3.34 5.06 3.13 4.85 1.92 1.74048.3 2068 3787 2.54 85 129 80 123 49 0.8 2 2.375 300 1329 0.12 2 – M10 x 64 3.91 5.66 3.61 5.47 1.94 2.15060.3 2068 5914 3.05 99 144 92 139 49 0.9 76.1 mm 3.000 300 1948 0.12 2 – M10 x 64 4.57 6.46 4.17 6.18 1.96 2.376.1 2068 8668 3.05 116 164 106 157 50 1.1 3 3.500 300 2886 0.12 2 – M10 x 64 5.15 7.12 4.73 6.67 1.94 2.68088.9 2068 12842 3.05 131 181 120 169 49 1.2 4 4.500 300 4771 0.17 2 –M10 x 64 6.39 8.74 6.05 8.46 2.11 4.6100114.3 2068 21230 4.32 162 222 154 215 54 2.1 * Working Pressure and End Load are total, from all internal and external loads, based on standard weight (ANSI) steel pipe, standard roll or cut grooved in accordance with Victaulic specifications. See pages 3 and 4 of this document for Listed/Approved ratings on other pipe. WARNING: FOR ONE TIME FIELD TEST ONLY, the Maximum Joint Working Pressure may be increased to 1 1/2 times the figures shown. † The allowable pipe separation dimension shown is for system layout purposes only. FireLock EZ couplings are considered rigid connections and will not accommodate expansion or contraction of the piping system. @ Number of bolts required equals number of housing segments. 10.60_ FireLock EZ™ Rigid Coupling STYLE 009 (UL, FM) STYLE 009V (UL, FM, VdS, LPCB) 10.60IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA. REV_H MATERIAL SPECIFICATIONS Housing: Ductile iron conforming to ASTM A-536, grade 65-45-12. Ductile iron conforming to ASTM A-395, grade 65-45-15, is available upon special request. Housing Coating: • Orange enamel (North America) • Red enamel (Europe) Optional Coatings: • Hot dipped galvanized Gasket: • Grade “E” EPDM (Type A) FireLock EZ products have been Listed by Underwriters Laboratories Inc., Underwriters Laboratories of Canada Limited, and Approved by Factory Mutual Research for wet and dry (oil free air) sprinkler services within the rated working pressure. Bolts/Nuts: Heat-treated plated carbon steel, trackhead meeting the physical and chemical requirements of ASTM A-449 and physical requirements of ASTM A-183. 10.60_ FireLock EZ™ Rigid Coupling STYLE 009 (UL, FM) STYLE 009V (UL, FM, VdS, LPCB) 10.60IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS www.victaulic.com VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA. REV_H WARRANTY Refer to the Warranty section of the current Price List or contact Victaulic for details. This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. NOTE NOTE: When assembling FireLock EZ couplings onto end caps, take additional care to make certain the end cap is fully seated against the gasket end stop. For FireLock EZ Style 009 and Style 009V couplings, use FireLock No. 006 end caps containing the “EZ” marking on the inside face or No. 60 end caps containing the “QV EZ” marking on the inside face. Non-Victaulic end cap products shall not be used with Style 009/009V couplings. GENERAL NOTES INSTALLATION Reference should always be made to the I-100 Victaulic Field Installation Handbook for the product you are installing. Handbooks are included with each shipment of Victaulic products for complete installation and assembly data, and are available in PDF format on our website at www.victaulic.com. 10.60 FireLock EZ™ Rigid Coupling STYLE 009 (UL, FM) STYLE 009V (UL, FM, VdS, LPCB) 10.60IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS WCAS-78KHHG For complete contact information, visit www.victaulic.com 10.60 999 REV H UPDATED 11/007 VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2007 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA. G-FIRE Grooved Fittings, Ductile Iron Worldwide Contacts www.tyco-fire.com Page 1 of 26 MARCH 2019 TFP1815 IMPORTANTRefer to Technical Data Sheet TFP2300 for warnings pertaining to regulatory and health information. General Description GRINNELL G-FIRE Grooved Fittings provide an economical and efficient method of changing direction, adding an outlet, reducing, or capping piping systems. The G-FIRE grooved fittings are available in ductile iron or fabri-cated steel as indicated. Note: Figure 510S and 519S fittings are special short radius fittings with smaller center to end dimensions than stan-dard grooved fittings. Depending on the size and coupling used, there may be interferences at the bolt pads that require repositioning of the coupling orientation. The use of flange adapters is not recommended with Figures 510S and 519S fittings. Contact Johnson Controls for details. NOTICE Never remove any piping component nor correct or modify any piping defi-ciencies without first de-pressurizing and draining the system. Failure to do so may result in serious personal injury, property damage, and/or impaired device performance. It is the designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data are not exceeded. Material and gasket selection should be verified to be compatible for the specific applica-tion. Always read and understand the installation instructions. The GRINNELL G-FIRE Grooved Fittings described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the approval agency, in addition to the standards of any other authorities having jurisdiction. Failure to do so may result in serious personal injury or impair the perfor-mance of these devices. The owner is responsible for maintain-ing their system and devices in proper operating condition. Contact the install-ing contractor or product manufacturer with any questions Technical Data ApprovalsUL and ULC Listed FM ApprovedVdS Approved LPCB Certified Note: LPCB Certification applies to Figures 211, 212, 221, 250, 260, 501, 510, 511, 512, 519, 550, 510S, and 519S. MaterialCast: Ductile iron conforming to ASTM A536, Grade 65-45-12 Protective Coatings • Non-lead orange paint (USA) • RAL red or non-lead paint (EMEA and APAC) • Hot dipped galvanized conforming to ASTM A153 Care and Maintenance The following inspection procedure must be performed as indicated, in addition to any specific requirements of the NFPA. Any impairments must be immediately corrected. Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision. The owner is responsible for the inspection, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSOCIATION (for example, NFPA 25), in addition to the standards of any authority having jurisdiction. Contact the installing contractor or product manufacturer with any questions. Automatic sprinkler systems are rec-ommended to be inspected, tested, and maintained by a qualified Inspec-tion Service in accordance with local requirements and/or national codes. After placing a fire protection system in service, notify the proper authorities and advise those responsible for moni-toring proprietary and/or central station alarms. TFP1815 Page 2 of 26 a. Figure 550 is available for the America market only. Nominal Pipe Size Figure 250 Cast Figure 350 Fabricated Figure 550(a) Cast ANSI Inches (DN) O.D. Inches (mm) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) 1-1/4 x 1 (32 x 25)1.66 x 1.31 (42,4 x 33,4)2.50 (63,5)0.7 (0,3)——2.50 (63,5)0.7 (0,3) 1-1/2 x 1 (40 x 25)1.90 x 1.31 (48,3 x 33,4)——2.50 (63,5)0.7 (0,3)—— 1-1/2 x 1-1/4 (40 x 32)1.90 x 1.66 (48,3 x 42,4)2.50 (63,5)0.8 (0,3)——2.50 (63,5)0.8 (0,3) 2 x 1 (50 x 25)2.37 x 1.31 (60,3 x 33,4)——2.50 (63,5)0.9 (0,4)—— 2 x 1-1/4 (50 x 32)2.37 x 1.66 (60,3 x 42,4)——2.50 (63,5)0.9 (0,4)—— 2 x 1-1/2 (50 x 40)2.37 x 1.90 (60,3 x 48,3)——2.50 (63,5)1.0 (0,5)—— 2-1/2 x 1 (65 x 25)2.87 x 1.31 (73,0 x 33,4)——2.50 (63,5)1.2 (0,5)—— 2-1/2 x 1-1/4 (65 x 32)2.87 x 1.66 (73,0 x 42,4)2.50 (63,5)1.4 (0,6)——2.50 (63,5)1.4 (0,6) 2-1/2 x 1-1/2 (65 x 40)2.87 x 1.90 (73,0 x 48,3)2.50 (63,5)1.4 (0,6)——2.50 (63,5)1.4 (0,6) 2-1/2 x 2 (65 x 50)2.87 x 2.37 (73,0 x 60,3)2.50 (63,5)1.3 (0,6)——2.50 (63,5)1.3 (0,6) 76mm x 1-1/4 (65 x 32)3.00 x 1.66 (76,1 x 42,4)2.50 (63,5)1.4 (0,6)——2.50 (63,5)1.4 (0,6) 76mm x 1-1/2 (65 x 40)3.00 x 1.90 (76,1 x 48,3)2.50 (63,5)1.4 (0,6)——2.50 (63,5)1.4 (0,6) 76mm x 2 (65 x 50)3.00 x 2.37 (76,1 x 60,3)2.50 (63,5)1.5 (0,7)——2.50 (63,5)1.5 (0,7) 3 x 1 (80 x 25)3.50 x 1.31 (88,9 x 33,4)——2.50 (63,5)1.3 (0,6)—— 3 x 1-1/4 (80 x 32)3.50 x 1.66 (88,9 x 42,4)——2.50 (63,5)1.3 (0,6)—— 3 x 1-1/2 (80 x 40)3.50 x 1.90 (88,9 x 48,3)2.50 (63,5)1.8 (0,8)——2.50 (63,5)1.8 (0,8) 3 x 2 (80 x 50)3.50 x 2.37 (88,9 x 60,3)2.50 (63,5)1.7 (0,8)——2.50 (63,5)1.7 (0,8) 3 x 2-1/2 (80 x 65)3.50 x 2.87 (88,9 x 70,3)2.50 (63,5)1.7 (0,8)——2.50 (63,5)1.7 (0,8) 3 x 76mm (80 x 65)3.50 x 3.00 (88,9 x 76,1)2.50 (63,5)2.0 (0,9)——2.50 (63,5)2.0 (0,9) 4 x 1 (100 x 25)4.50 x 1.31 (114,3 x 33,4)——3.00 (76,2)2.9 (1,1)—— 4 x 1-1/4 (100 x 32)4.50 x 1.66 (114,3 x 42,4)——3.00 (76,2)2.2 (1,0)—— 4 x 1-1/2 (100 x 40)4.50 x 1.90 (114,3 x 48,3)——3.00 (76,2)2.3 (1,0)—— 4 x 2 (100 x 50)4.50 x 2.37 (114,3 x 60,3)3.00 (76,2)2.4 (1,1)——3.00 (76,2)2.4 (1,1) 4 x 2-1/2 (100 x 65)4.50 x 2.87 (114,3 x 73,0)3.00 (76,2)2.7 (1,2)——3.00 (76,2)2.7 (1,2) E to E E to E E to E FIGURE 550(1) CAST CONCENTRIC REDUCER FIGURE 350 FABRICATED CONCENTRIC REDUCER FIGURE 250 CAST CONCENTRIC REDUCER FIGURE 1 (1 OF 3) FIGURES 250, 350, AND 550 CONCENTRIC REDUCERS NOMINAL DIMENSIONS TFP1815 Page 3 of 26 a. Figure 550 is available for the America market only. Nominal Pipe Size Figure 250 Cast Figure 350 Fabricated Figure 550(a) Cast ANSI Inches (DN) O.D. Inches (mm) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) 4 x 76mm (100 x 65)4.50 x 3.00 (114,3 x 76,1)3.00 (76,2)3.2 (1,5)——3.00 (76,2)3.2 (1,5) 4 x 3 (100 x 80)4.50 x 3.50 (114,3 x 88,9)3.00 (76,2)2.8 (1,3)——3.00 (76,2)2.8 (1,3) 139mm x 3 (125 x 80)5.50 x 3.50 (139,7 x 88,9)3.50 (88,9)4.2 (1,9)——3.50 (88,9)4.2 (1,9) 139mm x 4 (125 x 100)5.50 x 4.50 (139,7 x 114,3)3.50 (88,9)4.4 (2,0)——3.50 (88,9)4.4 (2,0) 5 x 2 (125 x 50)5.56 x 2.37 (141,3 x 60,3)——3.50 (88,9)4.6 (2,1)—— 5 x 2-1/2 (125 x 65)5.56 x 2.87 (141,3 x 73,0)——3.50 (88,9)4.5 (2,0)—— 5 x 3 (125 x 80)5.56 x 3.50 (141,3 x 88,9)3.50 (88,9)4.2 1,9)——3.50 (88,9)4.2 1,9) 5 x 4 (125 x 100)5.56 x 4.50 (141,3 x 114,3)3.50 (88,9)4.4 (2,0)——3.50 (88,9)4.4 (2,0) 165mm x 3 (150 x 80)6.50 x 3.50 (165,1 x 88,9)4.00 (101,6)5.5 (2,5)——4.00 (101,6)5.5 (2,5) 165mm x 4 (150 x 100)6.50 x 4.50 (165,1 x 114,3)4.00 (101,6)6.0. (2,7)——4.00 (101,6)6.0. (2,7) 165mm x 139mm (150 x 125)6.50 x 5.50 (165,1 x 139,7)4.00 (101,6)5.6 (2,5)——4.00 (101,6)5.6 (2,5) 6 x 1 (150 x 25)6.63 x 1.31 (168.3 x 33.7)4.00 (101,6)4.7 (2,1)——4.00 (101,6)4.7(2,1) 6 x 1-1/2 (150 x 40)6.63 x 1.90 (168.3 x 48.3)4.00 (101,6)5.0 (2,3)——4.00 (101,6)5.0 (2,3) 6 x 2 (150 x 50)6.63 x 2.37 (168,3 x 60,3)4.00 (101,6)5.3 (2,4)——4.00 (101,6)5.3 (2,4) 6 x 2-1/2 (150 x 65)6.63 x 2.87 (168,3 x 73,0)4.00 (101,6)5.7 (2,6)——4.00 (101,6)5.7 (2,6) 6 x 76mm (150 x 65)6.63 x 3.00 (168,3 x 76,1)4.00 (101,6)6.1 (2,7)——4.00 (101,6)6.1 (2,7) 6 x 3 (150 x 80)6.63 x 3.50 (168,3 x 88,9)4.00 (101,6)5.8 (2,6)——4.00 (101,6)5.8 (2,6) 6 x 108mm (150 x 100)6.63 x 4.25 (168,3 x 108,0)——4.00 (101,6)6.0 (2,7)—— 6 x 4 (150 x 100)6.63 x 4.50 (168,3 x 114,3)4.00 (101,6)6.0 (2,7)——4.00 (101,6)6.0 (2,7) 6 x 139mm (150 x 100)6.63 x 5.50 (168,3 x 139,7)4.00 (101,6)6.3 (2,3)——4.00 (101,6)6.3 (2,3) 6 x 5 (150 x 125)6.63 x 5.56 (168,3 x 141,3)4.00 (101,6)6.2 (2,8)——4.00 (101,6)6.2 (2,8) 216mm x 2-1/2 (200 x 65)8.52 x 2.87 (216,3 x 73,0)——5.00 (127,0)12.1 (5,5)—— 8 x 3 (200 x 80)8.63 x 3.50 (219,1 x 88,9)5.00 (127,0)11.5 (5,2)——5.00 (127,0)11.5 (5,2) 8 x 4 (200 x 100)8.63 x 4.50 (219,1 x 114,3)5.00 (127,0)10.7 (4,9)——5.00 (127,0)10.7 (4,9) E to E E to E E to E FIGURE 1 (2 OF 3) FIGURES 250, 350, AND 550 CONCENTRIC REDUCERS NOMINAL DIMENSIONS FIGURE 550 (1) CAST CONCENTRIC REDUCER FIGURE 350 FABRICATED CONCENTRIC REDUCER FIGURE 250 CAST CONCENTRIC REDUCER TFP1815 Page 4 of 26 a. Figure 550 is available for the America market only. Nominal Pipe Size Figure 250 Cast Figure 350 Fabricated Figure 550(a) Cast ANSI Inches (DN) O.D. Inches (mm) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) 8 x 139mm (200 x 125)8.63 x 5.50 (219,1 x 139.7)5.00 (127,0)10.0 (4,5)——5.00 (127,0)10.0 (4,5) 8 x 5 (200 x 125)8.63 x 5.56 (219,1 x 141,3)5.00 (127,0)10.8 (4,9)——5.00 (127,0)10.8 (4,9) 8 x 165mm (200 x 150)8.63 x 6.50 (219,1 x 165.1)5.00 (127,0)11.0 (5,0)——5.00 (127,0)11.0 (5,0) 8 x 6 (200 x 150)8.63 x 6.63 (219,1 x 168,3)5.00 (127,0)11.3 (5,1)——5.00 (127,0)11.3 (5,1) 10 x 4 (250 x 100)10.75 x 4.50 (273,0 x 114,3)——6.00 (152,4)20.5 (9,3)—— 10 x 5 (250 x 125)10.75 x 5.56 (273,0 x 141,3)——6.00 (152,4)20.1 (9,1)—— 10 x 165mm (250 x 150)10.75 x 6.50 (273,0 x 165,1)6.00 (152,4)17.8 (8,0)——6.00 (152,4)17.8 (8,0) 10 x 6 (250 x 150)10.75 x 6.63 (273,0 x 168,3)6.00 (152,4)16.3 (7,4)——6.00 (152,4)16.3 (7,4) 267,4 x 216,3mm (250 x 200)10.52 x 8.52 (267,4 x 216,3)6.00 (152,4)17.40 (7,89)———— 10 x 8 (250 x 200)10.75 x 8.63 (273,0 x 219,1)6.00 (152,4)18.3 (8,3)——6.00 (152,4)18.3 (8,3) 12 x 4 (300 x 100)12.75 x 4.50 (323,9 x 114,3)7.00 (177,8)22.7 (10,3)——7.00 (177,8)22.7 (10,3) 12 x 6 (300 x 150)12.75 x 6.63 (323,9 x 168,3)7.00 (177,8)23.6 (10,7)——7.00 (177,8)24.2 (11,0) 318,5 x 216,3mm (300 x 200)12.54 x 8.52 (318,5 x 216,3)7.00 (177,8)23.12 (10,48)———— 12 x 8 (300 x 200)12.75 x 8.63 (323,9 x 219,1)7.00 (177,8)25.2 (11,4)——7.00 (177,8)25.8 (11,7) 318,5 x 267,4mm (300 x 250)12.54 x 10.52 (318,5 x 267,4)7.00 (177,8)25.42 (11,53)———— 12 x 10 (300 x 250)12.75 x 10.75 (323,9 x 273,0)7.00 (177,8)28.2 (12,8)7.00 (177,8)28.2 (12,8)7.00 (177,8)28.2 (12,8) E to E E to E E to E FIGURE 550 (1) CAST CONCENTRIC REDUCER FIGURE 350 FABRICATED CONCENTRIC REDUCER FIGURE 250 CAST CONCENTRIC REDUCER FIGURE 1 (3 OF 3) FIGURES 250, 350, AND 550 CONCENTRIC REDUCERS NOMINAL DIMENSIONS TFP1815 Page 5 of 26 Nominal Pipe Size Figure 501 Cast 45° Elbow Figure 510 Cast 90° Elbow ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) 1(25)1.0(33,7)1.7(43,2)0.6(0,3)2.25(57,2)0.8(0,4) 1-1/4(32)1.7(42,4)1.8(44,5)0.8(0,4)2.8(69,9)1.1(0,5) 1-1/2(40)1.9(48,3)1.8(44,5)1.0(0,5)2.8(69,9)1.4(0,6) 2(50)2.4(60,3)2.0(50,8)1.3(0,6)3.3(82,6)2.0(0,9) 2-1/2(65)2.9(73,0)2.3(57,2)2.1(1,0)3.8(95,3)2.8(1,3) 76,1mm(65)3.0(76,1)2.3(57,2)2.2(1,0)3.8(95,3)3.0(1,3) 3(80)3.5(88,9)2.5(63,5)3.4(1,5)4.3(108,0)4.1(1,9) 4(100)4.5(114,3)3.0(76,2)5.5(2,5)5.0(127,0)7.0(3,2) 139,1mm(125)5.5(139,7)3.3(82,6)7.2(3,3)5.5(139,7)10.3(4,7) 165,1mm(150)6.5(165,1)3.5(88,9)9.2(4,2)6.5(165,1)13.9(6,3) 6(150)6.6(168,3)3.5(88,9)11.2(5,1)6.5(165,1)15.2(6,9) 8(200)8.6(219,1)4.25(108,0)20.6(9,3)7.8(196,9)29.6(13,4) 267,4mm (250)10.52 (267,4)——9.00 (228,6)45.69 (20,72) 10(250)10.750(273,0)4.75(120,7)30.1(13,7)9.00(228,6)52.0(23,6) 318,5mm (300)12.54 (318,5)——10.00 (254,0)61.86 (21,86) 12(300)12.750(323,9)5.25(133,4)48.0(22,0)10.00(254,0)66.4(30,1) C to E C to E FIGURE 2 FIGURES 501 AND 510 ELBOWS NOMINAL DIMENSIONS FIGURE 501 CAST 45° ELBOW FIGURE 510 CAST 90° ELBOW TFP1815 Page 6 of 26 Nominal Pipe Size Figure 519 Cast Tee Figure 260(a) Cast End Cap ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) 1(25)1.3(33,4)2.25(57,2)1.1(0,5)0.8(21,1)0.2(0,1) 1-1/4(32)1.7(42,4)2.8(69,9)1.7(0,8)0.8(21,1)0.3(0,1) 1-1/2(40)1.9(48,3)2.8(69,9)2.1(1,00)0.8(21,1)0.4(0,2) 2(50)2.4(60,3)3.3(82,6)2.8(1,3)0.9(23,4)0.7(0,3) 2-1/2(65)2.9(73,0)3.8(95,3)4.4(2,0)0.9(23,4)1.0(0,5) 76,1mm(65)3.0(76,1)3.8(95,3)4.5(2,0)0.9(21,8)1.3(0,6) 3(80)3.5(88,9)4.3(108,0)6.5(3,0)0.9(23,4)1.4(0,6) 4(100)4.5(114,3)5.0(127,0)9.5(4,3)1.0(25,4)2.6(1,2) 139,1mm(125)5.5(139,7)5.5(139,7)13.9(6,3)0.9(23,4)4.7(2,1) 5(125)5.6(141,3)5.0(127,0)14.2 (6,4)1.0(25,4)5.0(2,3) 165,1mm(150)6.5(165,1)6.5(165,1)19.7(8,9)0.9(23,4)6.4(2,9) 6(150)6.6(168,3)6.5(165,1)22.4(10,2)1.0(25,4)6.2(2,8) 216,3mm (200)8.52 (216,3)——1.06 (27,0)11.02 (4,99) 8(200)8.6(219,1)7.8(196,9)39.8(18,1)1.1(27,0)7.1(3,2) 267,4mm (250)10.52 (267,4)9.00 (228,6)62.58 (28,39)1.02 (25,78)19.05 (8,64) 10(250)10.8(273,0)9.00(228,6)64.2(29,1)1.0(25,8)24.5(11,1) 318,5mm (300)12.54 (318,5)10.00 (254,0)82.79 (37,55)1.02(25,8)28.82 (13,07) 12(300)12.8(323,9)10.00(254,0)110.0(49,9)1.02(25,8)31.0(14,1) a. Available with tapped plugs. Contact Johnson Controls. C to E C to E E to E FIGURE 3 FIGURES 519 TEE AND FIGURE 260 END CAP NOMINAL DIMENSIONS FIGURE 519 CAST TEE FIGURE 260(1) CAST END CAP TFP1815 Page 7 of 26 Nominal Pipe Size Figure 510S 90° Elbow Figure 519S Tee ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) 2(50)2.4(60,3)2.8(69,9)1.5(0,7)2.8(69,9)2.6(1,2) 2-1/2(65)2.9(73,0)3.0(76,2)2.1(1,0)3.0(76,2)4.4(2,0) 76,1mm(65)3.0(76,1)3.0(76,2)2.3(1,0)3.0(76,2)3.1(1,4) 3(80)3.5(88,9)3.4(85,9)3.0(1,4)3.8(85,9)6.5(3,0) 4(100)4.5(114,3)4.0(101,6)5.0(2,3)4.0(101,6)10.7(4,9) 139mm(125)5.5(139,7)4.9(124,0)8.7(3,9)4.9(124,0)10.9(5,0) 5(125)5.6(141,3)4.8 (123,0)9.4 (4,3)4.8 (123,0)11.6 (5,3) 165,1mm(150)6.5(165,1)5.5(139,7)11.4(5,2)5.5(139,7)14.8(6,7) 6(150)6.6(168,3)5.5(139,7)12.1(5,5)5.5(139,7)15.0(6,8) 8(200)8.6(219,1)6.9(174,8)22.2(10,1)6.9(174,8)39.8(18,1) C to E C to E C to E FIGURE 4 FIGURES 510S ELBOW AND FIGURE 519S TEE NOMINAL DIMENSIONS FIGURE 510S 90° ELBOW SHORT PATTERN FIGURE 519S TEE SHORT PATTERN TFP1815 Page 8 of 26 Nominal Pipe Size Figure 510DE(a) 90° Drain Elbow ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Nominal A Inches (mm) Nominal B Inches (mm) Approx. Weight Lbs. (kg) 2(50)2.4(60,3)3.8(95,3)2.0(50,8)2.8(69,9)3.1 (1,4) 2-1/2(65)2.9(73,0)3.8(95,3)2.0(50,8)2.8(69,9)2.2 (1,0) 3(80)3.5(88,9)4.3(108,0)2.3(59,4)2.8(69,9)6.0(2,7) 4(100)4.5(114,3)5.0(127,0)2.9(72,4)2.8(69,9)8.6 (3,9) 6(150)6.6(168,3)6.5(165,1)3.9(99,6)2.8(69,9)18.0(8,2) 8(200)8.6(219,1)7.8(196,9)5.00(125,7)2.8(69,9)31.0(14,1) a. Figure 510DE not available for the EMEA market. Nominal Pipe Size Dimensions- Inches (mm)Approx. Weight Lbs. (kg)ANSI Inches (DN) Outlet NPT(1) A O.D. B Takeout C D 1-1/2(40) 1/2 1.9(48,3) 1.3(31,8)1.8(44,5)1.9(48,0)0.8(0,4) 3/4 1.3(31,8)1.8(44,5)1.9(48,0)0.8(0,4) 1 1.4(34,8)2.0(50,8)2.0(51,3)0.9(0,4) 2(50) 1/2 2.4(60,3) 1.3(31,8)1.8(44,5)1.9(48,0)0.9(0,4) 3/4 1.3(31,8)1.8(44,5)1.9(48,0)0.8(0,4) 1 1.4(34,8)2.0(50,8)2.0(51,3)1.1(0,5) 2-1/2(65) 1/2 2.9(73,0) 1.5(37,3)2.0(50,0)1.9(48,0)1.8(0,8) 3/4 1.5(37,3)2.0(50,0)1.9(48,0)1.1(0,5) 1 1.4(34,8)2.0(50,8)2.0(51,3)1.1(0,5) NOTESa. ISO threaded outlets are available upon request.b. ADACAP not available for the EMEA market.c. Rated pressure 300 psi (20,7 bar) C to E A B 1" NPT B D A CNPT FIGURE 5 FIGURE 510DE 90° DRAIN ELBOW NOMINAL DIMENSIONS FIGURE 6 ADACAP NOMINAL DIMENSIONS TFP1815 Page 9 of 26 Nominal Pipe Size Figure 320 Fabricated Thread Tee ANSI Inches (DN) O.D. Inches (mm) Nominal C to GE Inches (mm) Nominal C to TE Inches (mm) Approx.Weight Lbs. (kg) 1(25)1.31 (33,4)2.25 (57,2)2.25 (57,2)1.3 (0,6) 1-1/4(32)1.66 (42,4)2.75 (69,9)2.75 (69,9)1.5 (0,7) 1-1/2(40)1.90 (48,3)2.75 (69,9)2.75 (69,9)1.9 (0,9) 2(50)2.37 (60,3)3.25 (82,6)4.25 (108,0)3.2 (1,5) 2-1/2(65)2.87 (73,0)3.75 (95,3)3.75 (95,3)4.0 (1,8) 76mm(65)3.00 (76,1)3.75 (95,3)3.75 (95,3)4.5 (2,0) 3(80)3.50 (88,9)4.25 (108,0)6.00 (152,4)6.0 (2,7) 4(100)4.50 (114,3)5.00 (127,0)7.25 (184,2)11.0 (5,0) 139mm(125)5.50 (139,7)5.50 (139,7)5.50 (139,7)21.0 (9,5) 5(125)5.56 (141,3)5.50 (139,7)5.50 (139,7)23.0 (10,5) 165mm(150)6.50 (165,1)6.50 (165,1)6.50 (165,1)25 (11,3) 6(150)6.63 (168,3)6.50 (165,1)6.50 (165,1)28.0 (12,7) 8(200)8.63 (219,1)7.75 (196,9)7.75 (196,9)38.7 (17,6) 10(250)10.75 (273,0)9.00 (228,6)9.00 (228,6)72.1 (32,8) 12(300)12.75 (323,9)10.00 (254,0)10.00 (254,0)92.5 (42,0) a. Figure 320 not available for the EMEA market. C to GE C to TE FIGURE 7 FIGURE 320 FABRICATED GROOVE X GROOVE X MALE THREAD TEES (SEGMENT WELDED) NOMINAL DIMENSIONS TFP1815 Page 10 of 26 Nominal Pipe Size Figure 221 Cast Reducing Tee Figure 321 Fabricated Reducing Tee ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) 1-1/4 x 1-1/4 x 1 (32 x 32 x 25)1.66 x 1.66 x 1.31 (42,4 x 42,4 x 33,4)——2.75 (69,9)1.3 (0,6) 1-1/2 x 1-1/2 x 1 (40 x 40 x 25)1.90 x 1.90 x 1.31 (48,3 x 48,3 x 33,4)——2.75 (69,9)1.4 (0,6) 1-1/2 x 1-1/2 x 1-1/4 (40 x 40 x 32)1.90 x 1.90 x 1.66 (48,3 x 48,3 x 42,4)——2.75 (69,9)1.5 (0,7) 2 x 2 x 1 (50 x 50 x 25)2.37 x 2.37 x 1.32 (60,3 x 60,3 x 33,4)——3.25 (82,6)1.6 (0,7) 2 x 2 x 1-1/2 (50 x 50 x 40)2.37 x 2.37 x 1.90 (60,3 x 60,3 x 48,3)3.25 (82,6)2.7 (1,2)3.25 (82,6)2.0 (0,9) 2-1/2 x 2-1/2 x 1 (65 x 65 x 25)2.87 x 2.87 x 1.32 (73,0 x 73,0 x 33,4)——3.75 (95,3)2.3 (1,1) 2-1/2 x 2-1/2 x 1-1/4 (65 x 65 x 32)2.87 x 2.87 x 1.66 (73,0 x 73,0 x 42,4)——3.75 (95,3)4.2 (1,9) 2-1/2 x 2-1/2 x 1-1/2 (65 x 65 x 40)2.87 x 2.87 x 1.90 (73,0 x 73,0 x 48,3)——3.75 (95,3)4.2 (1,9) 2-1/2 x 2-1/2 x 2 (65 x 65 x 50)2.87 x 2.87 x 2.37 (73,0 x 73,0 x 60,3)3.75 (95,3)4.2 (1,9)3.75 (95,3)4.5 (2,0) 76mm x 76mm x 1 (65 x 65 x 25)3.00 x 3.00 x 1.32 (76,1 x 76,1 x 33,4)——3.75 (95,3)2.4 (1,1) 76mm x 76mm x 1-1/4 (65 x 65 x 32)3.00 x 3.00 x 1.66 (76,1 x 76,1 x 42,4)——3.75 (95,3)4.3 (2,0) 76mm x 76mm x 1-1/2 (65 x 65 x 40)3.00 x 3.00 x 1.90 (76,1 x 76,1 x 48,3)3.75 (95,3)4.5 (2,0)3.75 (95,3)4.2 (1,9) 76mm x 76mm x 2 (65 x 65 x 50)3.00 x 3.00 x 2.37 (76,1 x 76,1 x 60,3)3.75 (95,3)4.3 (2,0)3.75 (95,3)4.6 (2,1) 3 x 3 x 1 (80 x 80 x 25 3.50 x 3.50 x 1.32 (88,9 x 88,9 x 33,4)4.25 (108,0)5.6 (2,5)4.25 (108,0)6.0 (2,7) 3 x 3 x 1-1/4 (80 x 80 x 32)3.50 x 3.50 x 1.66 (88,9 x 88,9 x 42,4)——4.25 (108,0)6.1 (2,8) 3 x 3 x 1-1/2 (80 x 80 x 40)3.50 x 3.50 x 1.90 (88,9 x 88,9 x 48,3)4.25 (108,0)5.9 (2,7)4.25 (108,0)6.2 (2,8) 3 x 3 x 2 (80 x 80 x 50)3.50 x 3.50 x 2.37 (88,9 x 88,9 x 60,3)4.25 (108,0)6.0 (2,7)4.25 (108,0)6.4 (2,9) 3 x 3 x 2-1/2 (80 x 80 x 65)3.50 x 3.50 x 2.87 (88,9 x 88,9 x 73,0)4.25 (108,0)6.2 (2,8)4.25 (108,0)6.5 (2,9) 3 x 3 x 76mm (80 x 80 x 65)3.50 x 3.50 x 3.00 (88,9 x 88,9 x 76,1)4.25 (108,0)6.0 (2,7)4.25 (108,0)6.7 (3,0) 4 x 4 x 1 (100 x 100 x 25)4.50 x 4.50 x 1.32 (114,3 x 114,3 x 33,4)——5.00 (127,0)8.0 (3,7) 4 x 4 x 1-1/4 (100 x 100 x 32)4.50 x 4.50 x 1.66 (114,3 x 114,3 x 42,4)——5.00 (127,0)9.8 (4,4) 4 x 4 x 1-1/2 (100 x 100 x 40)4.50 x 4.50 x 1.90 (114,3 x 114,3 x 48,3)——5.00 (127,0)9.9 (4,5) 4 x 4 x 2 (100 x 100 x 50)4.50 x 4.50 x 2.37 (114,3 x 114,3 x 60,3)5.00 (127,0)9.1 (4,1)5.00 (127,0)11.0 (5,0) 4 x 4 x 2-1/2 (100 x 100 x 65)4.50 x 4.50 x 2.88 (114,3 x 114,3 x 73,0)5.00 (127,0)9.5 (4,3)5.00 (127,0)11.2 (5,1) 4 x 4 x 76mm (125 x 125 x 65)4.50 x 4.50 x 3.00 (114,3 x 114,3 x 76,1)5.00 (127,0)9.5 (4,3)5.00 (127,0 11.4 (5,2) C to E C to E C to E C to E FIGURE 8 (1 OF 3) FIGURES 221 AND 321 REDUCING TEES NOMINAL DIMENSIONS FIGURE 221 CAST TEE REDUCING GROOVED (SEGMENT WELDED) FIGURE 321 FABRICATED TEE REDUCING GROOVED (SEGMENT WELDED) TFP1815 Page 11 of 26 Nominal Pipe Size Figure 221 Cast Reducing Tee Figure 321 Fabricated Reducing Tee ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) 4 x 4 x 3 (100 x 100 x 80)4.50 x 4.50 x 3.50 (114,3 x 114,3 x 88,9)5.00 (127,0)9.7 (4,4)5.00 (127,0 11.6 (5,3) 139,7mm x 139,7mm x 3 (125 x 125 x 80)5.50 x 5.50 x 3.50 (139,7 x 139,7 x 88,9)5.50 (139,7)12.7 (5,8)5.50 (139,7)12.2 (5,5) 139,7mm x 139,7mm x 4 (125 x 125 x 100)5.50 x 5.50 x 4.50 (139,7 x 139,7 x 114,3)5.50 (139,7)13.4 (6,1)5.50 (139,7)12.5 (5,7) 5 x 5 x 1 (125 x 125 x 25)5.56 x 5.56 x 1.31 (141,3 x 141,3 x 33,4)——5.50 (139,7)13.0 (5,9) 5 x 5 x 1-1/2 (125 x 125 x 40)5.56 x 5.56 x 1.90 (141,3 x 141,3 x 48,3)——5.50 (139,7)13.4 (6,1) 5 x 5 x 2 (125 x 125 x 50)5.56 x 5.56 x 2.37 (141,3 x 141,3 x 60,3)——5.50 (139,7)14.1 (6,4) 5 x 5 x 2-1/2 (125 x 125 x 65)5.56 x 5.56 x 2.87 (141,3 x 141,3 x 73,0)5.50 (139,7)18.0 (8,2)5.50 (139,7)14.8 (6,7) 5 x 5 x 76mm (125 x 125 x 65)5.56 x 5.56 x 3.00 (141,3 x 141,3 x 76,1)——5.50 (139,7)15.3 (6,9) 5 x 5 x 3 (125 x 125 x 80)5.56 x 5.56 x 3.50 (141,3 x 141,3 x 88,9)5.50 (139,7)14.0 (6,4)5.50 (139,7)16.0 (7,3) 5 x 5 x 4 (125 x 125 x 100)5.56 x 5.56 x 4.50 (141,3 x 141,3 x 114,3)5.50 (139,7)13.9 (6,3)5.50 (139,7)16.4 (7,4) 165mm x 165mm x 3 (150 x 150 x 80)6.50 x 6.50 x 3.50 (165,1 x 165,1 x 88,9)6.50 (165,1)18.0 8,2 6.50 (165,1)22.0 (10,0) 165mm x 165mm x 4 (150 x 150 x 100)6.50 x 6.50 x 4.50 (165,1 x 165,1 x 114,3)6.50 (165,1)19.5 8,9 6.50 (165,1)22.6 (10,3) 165mm x 165mm x 5 (150 x 150 x 125)6.50 x 6.50 x 5.50 (165,1 x 165,1 x 139,7)——6.50 (165,1)23.2 (10,5) 165mm x 165mm x 139mm (150 x 150 x 125)6.50 x 6.50 x 5.50 (165,1 x 165,1 x 141,3)——6.50 (165,1)22.9 (10,4) 6 x 6 x 1 (150 x 150 x 25)6.63 x 6.63 x 1.31 (168,3 x 168,3 x 33,4)——6.50 (165,1)22.8 (10,3) 6 x 6 x 1-1/2 (150 x 150 x 40)6.63 x 6.63 x 1.90 (168,3 x 168,3 x 48,3)——6.50 (165,1)22.9 (10,4) 6 x 6 x 2 (150 x 150 x 50)6.63 x 6.63 x 2.37 (168,3 x 168,3 x 60,3)6.50 (165,1)19.4 (8,8)6.50 (165,1)23.0 (10,4) 6 x 6 x 2-1/2 (150 x 150 x 65)6.63 x 6.63 x 2.87 (168,3 x 168,3 x 73,0)6.50 (165,1)21.2 (9,8)6.50 (165,1)23.4 (10,6) 6 x 6 x 76mm (150 x 150 x 65)6.63 x 6.63 x 3.00 (168,3 x 168,3 x 76,1)6.50 (165,1)21.2 9,8 6.50 (165,1)23.5 (10,7) 6 x 6 x 3 (150 x 150 x 80)6.63 x 6.63 x 3.50 (168,3 x 168,3 x 88,9)6.50 (165,1)21.0 (9,5)6.50 (165,1)23.7 (10,7) 6 x 6 x 4 (150 x 150 x 100)6.63 x 6.63 x 4.50 (168,3 x 168,3 x 114,3)6.50 (165,1)21.8 (9,9)6.50 (165,1)23.9 (10,8) 6 x 6 x 139mm (150 x 150 x 125)6.63 x 6.63 x 5.50 (168,3 x 168,3 x 139,7)6.50 (165,1)23.0 10,4 6.50 (165,1)24.0 (10,9) 6 x 6 x 5 (150 x 150 x 125)6.63 x 6.63 x 5.56 (168,3 x 168,3 x 141,3)——6.50 (165,1)27.0 12,2 8 x 8 x 1-1/2 (200 x 200 x 40)8.63 x 8.63 x 1.90 (219,1 x 219,1 x 48,3)——7.75 (196,9 36.0 (16,3) 8 x 8 x 2 (200 x 200 x 50)8.63 x 8.63 x 2.375 (219,1 x 219,1 x 60,3)——7.75 (196,9)36.2 (16,4) C to E C to E C to E C to E FIGURE 8 (2 OF 3) FIGURES 221 AND 321 REDUCING TEES NOMINAL DIMENSIONS FIGURE 221 CAST TEE REDUCING GROOVED (SEGMENT WELDED) FIGURE 321 FABRICATED TEE REDUCING GROOVED (SEGMENT WELDED) TFP1815 Page 12 of 26 Nominal Pipe Size Figure 221 Cast Reducing Tee Figure 321 Fabricated Reducing Tee ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) 8 x 8 x 2-1/2 (200 x 200 x 65)8.63 x 8.63 x 2.88 (219,1 x 219,1 x 73,0)——7.75 (196,9)36.4 (16,5) 216mm x 216mm x 165mm (200 x 200 x 150)8.52 x 8.52 x 6.50 (216,3 x 216,3 x 165,1)——7.75 (196,9)37.9 (17,2) 8 x 8 x 76mm (200 x 200 x 65)8.63 x 8.63 x 3.00 (216,1 x 219,1 x 76.1)——7.75 (196,9)36.4 (16,5) 8 x 8 x 3 (200 x 200 x 80)8.63 x 8.63 x 3.50 (219,1 x 219,1 x 88,9)——7.75 (196,9)36.5 (16,6) 8 x 8 x 4 (200 x 200 x 100)8.63 x 8.63 x 4.50 (219,1 x 219,1 x 114,1)7.75 (196,9)37.2 (16,9)7.75 (196,9)36.4 (16,5) 8 x 8 x 139mm (200 x 200 x 125)8.63 x 8.63 x 5.56 (219,1 x 219,1 x 139,7)7.75 (196,9)37.7 (17,1)7.75 (196,9)36.7 (16,6) 8 x 8 x 5 (200 x 200 x 125)8.63 x 8.63 x 5.50 (219,1 x 219,1 x 141,3)——7.75 (196,9)36.8 (16,7) 8 x 8 x 165mm (200 x 200 x 150)8.63 x 8.63 x 6.50 (219,1 x 219,1 x 165,1)7.75 (196,9)37.7 (17,1)7.75 (196,9)39.0 (17,7) 10 x 10 x 1-1/2 (250 x 250 x 40)10.75 x 10.75 x 1.90 (273,0 x 273,0 x 48,3)——9.00 (228,6)57.0 (25,8) 10 x 10 x 2 (250 x 250 x 50)10.75 x 10.75 x 2.37 (273,0 x 273,0 x 60,3)——9.00 (228,6)57.1 (25,9) 10 x 10 x 2-1/2 (250 x 250 x 65)10.75 x 10.75 x 2.87 (273,0 x 273,0 x 73,0)——9.00 (228,6)57.3 (26,0) 10 x 10 x 3 (250 x 250 x 80)10.75 x 10.75 x 3.50 (273,0 x 273,0 x 88,9)——9.00 (228,6)57.4 (26,0) 10 x 10 x 4 (250 x 250 x 100)10.75 x 10.75 x 4.50 (273,0 x 273,0 x 114,3)——9.00 (228,6)57.8 (26,2) 10 x 10 x 5 (250 x 250 x 125)10.75 x 10.75 x 5.56 (273,0 x 273,0 x 141,3)——9.00 (228,6)58.0 (26,3) 10 x 10 x 6 (250 x 250 x 150)10.75 x 10.75 x 6.63 (273,0 x 273,0 x 168,3)——9.00 (228,6)62.0 (28,1) 10 x 10 x 8 (250 x 250 x 200)10.75 x 10.75 x 8.63 (273,0 x 273,0 x 219,1)——9.00 (228,6)63.0 (28,6) 12 x 12 x 1 (300 x 300 x 25)12.75 x 12.75 x 1.31 (323,9 x 323,9 x 33,4)——10.00 (254,0)64.0 (29,0) 12 x 12 x 2 (300 x 300 x 50)12.75 x 12.75 x 2.37 (323,9 x 323,9 x 60,3)——10.00 (254,0)69.5 (31,5) 12 x 12 x 2-1/2 (300 x 300 x 65)12.75 x 12.75 x 2.87 (323,9 x 323,9 x 73,0)——10.00 (254,0)75.6 (34,3) 12 x 12 x 3 (300 x 300 x 80)12.75 x 12.75 x 3.50 (323,9 x 323,9 x 88,9)——10.00 (254,0)80.2 (36,4) 12 x 12 x 4 (300 x 300 x 100)12.75 x 12.75 x 4.50 (323,9 x 323,9 x 114,3)——10.00 (254,0)80.5 (36,5) 12 x 12 x 5 (300 x 300 x 125)12.75 x 12.75 x 5.56 (323,9 x 323,9 x 141,3)——10.00 (254,0)80.7 (36,6) 12 x 12 x 6 (300 x 300 x 150)12.75 x 12.75 x 6.63 (323,9 x 323,9 x 168,3)——10.00 (254,0)80.9 (36,7) 12 x 12 x 165mm (300 x 300 x 150)12.75 x 12.75 x 6.50 (323,9 x 323,9 x 165,1)——10.00 (254,0)79.9 (36,2) 12 x 12 x 8 (300 x 300 x 200)12.75 x 12.75 x 8.63 (323,9 x 323,9 x 219,1)——10.00 (254,0)76.3 (34,6) 12 x 12 x 10 (300 x 300 x 250)12.75 x 12.75 x 10.75 (323,9 x 323,9 x 273,0)——10.00 (254,0)77.6 (35,2) C to E C to E C to E C to E FIGURE 8 (3 OF 3) FIGURES 221 AND 321 REDUCING TEES NOMINAL DIMENSIONS FIGURE 221 CAST TEE REDUCING GROOVED (SEGMENT WELDED) FIGURE 321 FABRICATED TEE REDUCING GROOVED (SEGMENT WELDED) TFP1815 Page 13 of 26 Nominal Pipe Size Figure 327(a)Figure 341(a)Figure 342(a) ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Mating Flange Bolt Qty. Approx. Weight Lbs. (kg) Nominal E to E Inches (mm) Mating Flange Bolt Qty. Approx. Weight Lbs. (kg) 1 (25)1.31 (33,4)2.25 (57,2)2.2 (1,0)3.00 (76,2)4 2.3 (1,0)3.00 (76,2)4 4.0 (1,8) 1-1/4 (32)1.66 (42,4)2.75 (69,9)2.2 (1,0)4.00 (101,6)4 2.8 (1,3)4.00 (101,6)4 4.6 (2,1) 1-1/2 (40)1.90 (48,3)2.75 (69,9)2.5 (1,1)4.00 (101,6)4 3.2 (1,5)4.00 (101,6)4 7.1 (3,2) 2 (50)2.37 (60,3)3.25 (82,6)3.7 (1,7)4.00 (101,6)4 5.2 (2,4)4.00 (101,6)8 8.2 (3,7) 2-1/2 (65)2.87 (73,0)3.75 (95,3)5.8 (2,6)4.00 (101,6)4 8.0 (3,6)4.00 (101,6)8 11.9 (5,4) 76mm (65)3.00 (76,1)3.75 (95,3)6.0 (2,7)4.00 (101,6)4 8.8 (4,0)4.00 (101,6)8 12.5 (5,7) 3 (80)3.50 (88,9)4.25 (108,0)8.6 (3,9)4.00 (101,6)4 10.2 (4,6)4.00 (101,6)8 15.5 (7,0) 4 (100)4.50 (114,3)5.00 (127,0)20.7 (9,4)6.00 (152,4)8 17.2 (7,8)6.00 (152,4)8 28.0 (12,7) 139mm (125)5.50 (139,7)5.50 (139,7)18.3 (8,3)6.00 (152,4)8 18.5 (8,4)6.00 (152,4)8 32.5 (14,7) 5 (125)5.56 (141,3)5.50 (139,7)18.5 (8,4)6.00 (152,4)8 21.4 (9,7)6.00 (152,4)8 37.0 (16,8) 165mm (150)6.50 (165,1)6.50 (165,1)26.2 (11,9)6.00 (152,4)8 22.0 (10,0)6.00 (152,4)12 42.5 (19,3) 6 (150)6.63 (168,3)6.50 (165,1)27.3 (12,4)6.00 (152,4)8 26.0 (11,8)6.00 (152,4)12 48.0 (21,8) 216mm (200)8.52 (216,3)7.75 (196,9)44.0 (20,0)6.00 (152,4)8 34.5 (15,6)6.00 (152,4)12 72.5 (32,9) 8 (200)8.63 (219,1)7.75 (196,9)48.0 (21,7)6.00 (152,4)8 38.4 (17,4)6.00 (152,4)12 79.0 (35,8) 10 (250)10.75 (273,0)9.00 (228,6)75.0 (34,0)8.00 (203,2)12 65.0 (29,5)8.00 (203,2)16 122.0 (55,3) 12 (300)12.75 (323,9)10.00 (254,0)95.8 (43,4)8.00 (203,2)12 91.0 (41,3)8.00 (203,2)16 183.0 (83,0) a. Figure 327, Figure 341, and Figure 342 are not available for the EMEA market. C to E C to E E to E FIGURE 9 FIGURE 327 CROSS AND FIGURE 341 AND FIGURE 342 FLANGE ADAPTERS NOMINAL DIMENSIONS FIGURE 341(1) FABRICATED FLANGE ADAPTER ANSI CLASS 150 LBS. GROOVED FIGURE 342(1) FABRICATED FLANGE ADAPTER ANSI CLASS 300 LBS. GROOVED FIGURE 327(1) FABRICATED CROSS GROOVED (SEGMENT WELDED) TFP1815 Page 14 of 26 a. Figure 323 not available for the EMEA market. Nominal Pipe Size Nominal C to E Inches (mm) Approx. Weight Lbs. (kg)ANSI Inches (DN) O.D. Inches (mm) 2 x 2 x 3/4 (50 x 50 x 20)2.37 x 2.37 x 1.05 (60,3 x 60,3 x 26,7)3.25 (82,6)2.0 (0,9) 2 x 2 x 1 (50 x 50 x 25)2.37 x 2.37 x 1.31 (60,3 x 60,3 x 33,4)3.25 (82,6)2.2 (1,0) 2 x 2 x 1-1/4 (50 x 50 x 32)2.37 x 2.37 x 1.66 (60,3 x 60,3 x 42,4)3.25 (82,6)2.3 (1,0) 2 x 2 x 1-1/2 (50 x 50 x 40)2.37 x 2.37 x 1.90 (60,3 x 60,3 x 48,3)3.25 (82,6)1.4 (1,1) 2-1/2 x 2-1/2 x 1 (65 x 65 x 25)2.875 x 2.875 x 1.315 (73,0 x 73,0 x 33,4)3.75 (95,3)3.6 (1,6) 2-1/2 x 2-1/2 x 1-1/4 (65 x 65 x 32)2.875 x 2.875 x 1.660 (73,0 x 73,0 x 42,4)3.75 (95,3)3.8 (1,7) 2-1/2 x 2-1/2 x 1-1/2 (65 x 65 x 40)2.875 x 2.875 x 1.900 (73,0 x 73,0 x 48,3)3.75 (95,3)4.0 (1,8) 2-1/2 x 2-1/2 x 2 (65 x 65 x 50)2.875 x 2.875 x 2.375 (73,0 x 73,0 x 60,3)3.75 (95,3)4.2 (1,9) 76mm x 76mm x 1 (65 x 65 x 25)3.00 x 3.00 x 1.31 (76,1 x 76,1 x 33,4)3.75 (95,3)3.8 (1,7) 76mm x 76mm x 1-1/4 (65 x 65 x 32)3.00 x 3.00 x 1.66 (76,1 x 76,1 x 42,4)3.75 (95,3)4.0 (1,8) 76mm x 76mm x 1-1/2 (65 x 65 x 40)3.00 x 3.00 x 1.90 (76,1 x 76,1 x 48,3)3.75 (95,3)4.2 (1,9) 3 x 3 x 3/4 (80 x 80 x 20)3.50 x 3.50 x 1.05 (88,9 x 88,9 x 26,7)4.25 (108,0)5.2 (2,4) 3 x 3 x 1 (80 x 80 x 25)3.50 x 3.50 x 1.31 (88,9 x 88,9 x 33,4)4.25 (108,0)5.7 (2,6) 3 x 3 x 1-1/2 (80 x 80 x 40)3.50 x 3.50 x 1.90 (88,9 x 88,9 x 48,3)4.25 (108,0)5.8 (2,6) 3 x 3 x 2 (80 x 80 x 50)3.50 x 3.50 x 2.37 (88,9 x 88,9 x 60,3)4.25 (108,0)5.9 (2,7) 3 x 3 x 2-1/2 (80 x 80 x 65)3.50 x 3.50 x 2.87 (88,9 x 88,9 x 73,0)4.25 (108,0)6.3 (2,9) 3 x 3 x 76mm (80 x 80 x 65)3.50 x 3.50 x 3.00 (88,9 x 88,9 x 76,1)4.25 (108,0)6.5 (2,9) 4 x 4 x 3/4 (100 x 100 x 20)4.50 x 4.50 x 1.05 (114,3 x 114,3 x 26,7)3.75 (95,3)6.4 (2,9) 4 x 4 x 1 (100 x 100 x 25)4.50 x 4.50 x 1.31 (114,3 x 114,3 x 33,4)5.00 (127,0)6.9 (3,1) 4 x 4 x 1-1/4 (100 x 100 x 32)4.50 x 4.50 x 1.66 (114,3 x 114,3 x 42,4)5.00 (127,0)7.6 (3,4) 4 x 4 x 1-1/2 (100 x 100 x 40)4.50 x 4.50 x 1.90 (114,3 x 114,3 x 48,3)5.00 (127,0)8.3 (3,8) 4 x 4 x 2 (100 x 100 x 50)4.50 x 4.50 x 2.37 (114,3 x 114,3 x 60,3)5.00 (127,0)9.6 (4,4) 4 x 4 x 2-1/2 (100 x 100 x 65)4.500 x 4.500 x 2.875 (114,3 x 114,3 x 73,0)5.00 (127,0)10.0 (4,5) 4 x 4 x 76mm (100 x 100 x 65)4.500 x 4.500 x 3.00 (114,3 x 114,3 x 76,1)5.00 (127,0)10.5 (4,8) C to E C to E FIGURE 10 (1 OF 3) FIGURE 323 FABRICATED GROOVE X GROOVE X MALE THREAD REDUCING TEES (SEGMENT WELDED) NOMINAL DIMENSIONS TFP1815 Page 15 of 26 a. Figure 323 not available for the EMEA market. Nominal Pipe Size Nominal C to E Inches (mm) Approx. Weight Lbs. (kg)ANSI Inches (DN) O.D. Inches (mm) 4 x 4 x 3 (100 x 100 x 80)4.50 x 4.50 x 3.50 (114,3 x 114,3 x 88,9)5.00 (127,0)10.3 (4,7) 5 x 5 x 2 (125 x 125 x 50)5.56 x 5.56 x 2.37 (141,3 x 141,3 x 60,3)5.50 (139,7)14.0 (6,4) 5 x 5 x 2-1/2 (125 x 125 x 65)5.56 x 5.56 x 2.87 (141,3 x 141,3 x 73,0)5.50 (139,7)14.3 (6,5) 5 x 5 x 76mm (125 x 125 x 65)5.56 x 5.56 x 3.00 (141,3 x 141,3 x 76,1)5.50 (139,7)14.5 (6,6) 5 x 5 x 3 (125 x 125 x 80)5.56 x 5.56 x 3.50 (141,3 x 141,3 x 88,9)5.50 (139,7)14.6 (6,6) 5 x 5 x 4 (125 x 125 x 100)5.56 x 5.56 x 4.50 (141,3 x 141,3 x 114,3)5.50 (139,7)15.1 (6,8) 165mm x 165mm x 2 (150 x 150 x 50)6.50 x 6.50 x 2.37 (165,1 x 165,1 x 60,3)6.50 (165,1)9.5 (4,3) 165mm x 165mm x 2-1/2 (150 x 150 x 65)6.50 x 6.50 x 2.875 (165,1 x 165,1 x 73,0)6.50 (165,1)9.7 (4,4) 165mm x 165mm x 76mm (150 x 150 x 65)6.50 x 6.50 x 3.00 (165,1 x 165,1 x 76,1)6.50 (165,1)9.7 (4,4) 165mm x 165mm x 3 (150 x 150 x 80)6.50 x 6.50 x 3.50 (165,1 x 165,1 x 88,9)6.50 (165,1)9.8 (4,4) 165mm x 165mm x 4 (150 x 150 x 100)6.50 x 6.50 x 4.50 (165,1 x 165,1 x 114,3)6.50 (165,1)10.0 (4,5) 165mm x 165mm x 5 (150 x 150 x 125)6.50 x 6.50 x 5.563 (165,1 x 165,1 x 141,3)6.50 (165,1)10.2 (4,6) 6 x 6 x 1-1/2 (150 x 150 x 40)6.625 x 6.625 x 1.90 (168,3 x 168,3 x 48,3)6.50 (165,1)19.0 (8,6) 6 x 6 x 2 (150 x 150 x 50)6.625 x 6.625 x 2.375 (168,3 x 168,3 x 60,3)6.50 (165,1)21.3 (9,7) 6 x 6 x 2-1/2 (150 x 150 x 65)6.625 x 6.625 x 2.875 (168,3 x 168,3 x 73,0)6.50 (165,1)21.7 (9,8) 6 x 6 x 76mm (150 x 150 x 65)6.625 x 6.625 x 3.00 (168,3 x 168,3 x 76,1)6.50 (165,1)14.5 (6,6) 6 x 6 x 3 (150 x 150 x 80)6.625 x 6.625 x 3.500 (168,3 x 168,3 x 88,9)6.50 (165,1)22.0 (10,0) 6 x 6 x 4 (150 x 150 x 100)6.625 x 6.625 x 4.500 (168,3 x 168,3 x 114,3)6.50 (165,1)22.5 (10.2) 6 x 6 x 5 (150 x 150 x 125)6.625 x 6.625 x 5.563 (168,3 x 168,3 x 141,3)6.50 (165,1)23.1 10,5 8 x 8 x 2 (200 x 200 x 50)8.63 x 8.63 x 2.37 (219,1 x 219,1 x 60,3)7.75 (196,9)32.7 (14,8) 8 x 8 x 3 (200 x 200 x 80)8.63 x 8.63 x 3.50 (219,1 x 219,1 x 88,9)7.75 (196,9)33.5 (15,2) 8 x 8 x 4 (200 x 200 x 100)8.63 x 8.63 x 4.50 (219,1 x 219,1 x 114,1)7.75 (196,9)34.5 (15,6) 8 x 8 x 5 (200 x 200 x 125)8.63 x 8.63 x 5.56 (219,1 x 219,1 x 141,3)7.75 (196,9)34.7 (15,7) 8 x 8 x 165mm (200 x 200 x 150)8.63 x 8.63 x 6.50 (219,1 x 219,1 x 165,1)7.75 (196,9)35.0 (15,9) C to E C to E FIGURE 10 (2 OF 3) FIGURE 323 FABRICATED GROOVE X GROOVE X MALE THREAD REDUCING TEES (SEGMENT WELDED) NOMINAL DIMENSIONS TFP1815 Page 16 of 26 a. Figure 323 not available for the EMEA market. Nominal Pipe Size Nominal C to E Inches (mm) Approx. Weight Lbs. (kg)ANSI Inches (DN) O.D. Inches (mm) 8 x 8 x 6 (200 x 200 x 150)8.63 x 8.63 x 6.63 (219,1 x 219,1 x 168,3)7.75 (196,9)35.6 (16,1) 10 x 10 x 2 (250 x 250 x 50)10.75 x 10.75 x 2.37 (273,0 x 273,0 x 60,3)9.00 (228,6)52.2 (23,7) 10 x 10 x 3 (250 x 250 x 80)10.75 x 10.75 x 3.50 (273,0 x 273,0 x 88,9)9.00 (228,6)53.0 (24,0) 10 x 10 x 4 (250 x 250 x 100)10.75 x 10.75 x 4.50 (273,0 x 273,0 x 114,3)9.00 (228,6)53.6 (24,3) 10 x 10 x 5 (250 x 250 x 125)10.75 x 10.75 x 5.56 (273,0 x 273,0 x 141,3)9.00 (228,6)54.2 (24,6) 10 x 10 x 165mm (250 x 250 x 150)10.75 x 10.75 x 6.50 (273,0 x 273,0 x 165,1)9.00 (228,6)55.5 (25,2) 10 x 10 x 6 (250 x 250 x 150)10.75 x 10.75 x 6.63 (273,0 x 273,0 x 168,3)9.00 (228,6)54.9 (24,9) 10 x 10 x 8 (250 x 250 x 200)10.75 x 10.75 x 8.63 (273,0 x 273,0 x 219,1)9.00 (228,6)55.3 (25,1) 12 x 12 x 3 (300 x 300 x 80)12.75 x 12.75 x 3.50 (323,9 x 323,9 x 88,9)10.00 (254,0)74.6 (33,8) 12 x 12 x 4 (300 x 300 x 100)12.75 x 12.75 x 4.50 (323,9 x 323,9 x 141,3)10.00 (254,0)75.1 (34,1) 12 x 12 x 5 (300 x 300 x 125)12.75 x 12.75 x 5.563 (323,9 x 323,9 x 114,3)10.00 (254,0)75.6 (34,3) 12 x 12 x 165mm (300 x 300 x 150)12.75 x 12.75 x 6.50 (323,9 x 323,9 x 165,1)10.00 (254,0)76.2 (34,6) 12 x 12 x 6 (300 x 300 x 150)12.75 x 12.75 x 6.625 (323,9 x 323,9 x 168,3)10.00 (254,0)76.2 (34,6) 12 x 12 x 8 (300 x 300 x 200)12.750 x 12.750 x 8.625 (323,9 x 323,9 x 219,1)10.00 (254,0)76.3 (34,6) 12 x 12 x 10 (300 x 300 x 250)12.750 x 12.750 x 10.750 (323,9 x 323,9 x 273,0)10.00 (254,0)77.6 (35,2) C to E C to E FIGURE 10 (3 OF 3) FIGURE 323 FABRICATED GROOVE X GROOVE X MALE THREAD REDUCING TEES (SEGMENT WELDED) NOMINAL DIMENSIONS TFP1815 Page 17 of 26 a. Figure 372 not available for the EMEA market. Nominal Pipe Size E to E Inches (mm) Approx. Weight Lbs. (kg)ANSI Inches (DN) Pipe O.D. Inches (mm) 1-1/2 x 1 (40 x 25)1.90 x 1.31 (48,3 x 33,7)2.50 (63,5)0.6 (0,3) 2 x 3/4 (50 x 20)2.37 x 1.05 (60,3 x 26,7)2.50 (63,5)1.0 (0,5) 2 x 1 (50 x 25)2.37 x 1.31 (60,3 x 33,4)2.50 (63,5)0.8 (0,4) 2 x 1-1/4 (50 x 32)2.37 x 1.66 (60,3 x 42,4)2.50 (63,5)0.8 (0,4) 2 x 1-1/2 (50 x 40)2.37 x 1.90 (60,3 x 48,3)2.50 (63,5)0.8 (0,4) 2-1/2 x 1 (65 x 25)2.87 x 1.31 (73,0 x 33,4)2.50 (63,5)0.9 (0,4) 2-1/2 x 1-1/4 (65 x 32)2.87 x 1.66 (73,0 x 42,4)2.50 (63,5)1.0 (0,5) 2-1/2 x 1-1/2 (65 x 40)2.87 x 1.90 (73,0 x 48,3)2.50 (63,5)1.3 (0,6) 2-1/2 x 2 (65 x 50)2.87 x 2.37 (73,0 x 60,3)2.50 (63,5)1.2 (0,5) 76mm x 1-1/4 (65 x 32)3.00 x 1.66 (76,1 x 42,4)2.50 (63,5)1.0 (0,5) 76mm x 1-1/2 (65 x 40)3.00 x 1.90 (76,1 x 48,3)2.50 (63,5)1.1 (0,5) 76mm x 2 (65 x 50)3.00 x 2.37 (76,1 x 60,3)2.50 (63,5)1.2 (0,5) 3 x 3/4 (80 x 20)3.50 x 1.05 (88,9 x 26,7)2.50 (63,5)1.1 (0,5) 3 x 1 (80 x 25)3.50 x 1.31 (88,9 x 33,4)2.50 (63,5)1.3 (0,6) 3 x 1-1/4 (80 x 32)3.50 x 1.66 (88,9 x 42,4)2.5 (63,5)1.3 (0,6) 3 x 1-1/2 (80 x 40)3.50 x 1.90 (88,9 x 48,3)2.50 (63.5)1.3 (0,6) 3 x 2 (80 x 50)3.50 x 2.37 (88,9 x 60,3)2.50 (63.5)1.3 (0,6) 3 x 2-1/2 (80 x 65)3.50 x 2.87 (88,9 x 73,0)2.50 (63.5)1.5 (0,7) 3 x 76mm (80 x 65)3.50 x 3.00 (88,9 x 76,1)2.50 (63.5)1.5 (0,7) 4 x 1 (100 x 25)4.50 x 1.31 (114,3 x 33,4)3.00 (76,2)1.8 (0,8) 4 x 1-1/4 (100 x 32)4.50 x 1.66 (114,3 x 42,4)3.00 (76,2)2.0 (0,9) 4 x 1-1/2 (100 x 40)4.50 x 1.90 (114,3 x 48,3)3.00 (76,2)2.3 (1,0) 4 x 2 (100 x 50)4.50 x 2.37 (114,3 x 60,3)3.00 (76,2)2.3 (1,0) 4 x 2-1/2 (100 x 65)4.50 x 2.87 (114,3 x 73,0)3.00 (76,2)2.3 (1,0) E to E FIGURE 11 (1 OF 2) FIGURE 372 FABRICATED CONCENTRIC REDUCER GROOVE X MALE THREAD (MPT) NOMINAL DIMENSIONS TFP1815 Page 18 of 26 a. Figure 372 not available for the EMEA market. Nominal Pipe Size E to E Inches (mm) Approx. Weight Lbs. (kg)ANSI Inches (DN) Pipe O.D. Inches (mm) 4 x 3 (100 x 80)4.50 x 3.50 (114,3 x 88,9)3.00 (76,2)2.6 (1,2) 5 x 4 (125 x 100)5.56 x 4.50 (141,3 x 114,3)3.50 (88,9)4.5 (2,0) 165mm x 1 (150 x 25)6.50 x 1.31 (165,1 x 33,4)4.00 (101,6)1.2 (0,5) 165mm x 2 (150 x 50)6.50 x 2.37 (165,1 x 60,3)4.00 (101,6)5.5 (2,5) 165mm x 76mm (150 x 65)6.50 x 3.00 (165,1 x 76,1)4.00 (101,6)5.7 (2,6) 165mm x 3 (150 x 50)6.50 x 3.50 (165,1 x 88,9)4.00 (101,6)5.8 (2,6) 165mm x 4 (150 x 50)6.50 x 4.50 (165,1 x 114,3)4.00 (101,6)5.8 (2,6) 165mm x 5 (150 x 50)6.50 x 5.563 (165,1 x 141,3)4.00 (101,6)5.8 (2,6) 6 x 1 (150 x 25)6.63 x 1.31 (168,3 x 33,4)4.00 (101,6)5.2 (2,4) 6 x 2 (150 x 50)6.63 x 2.37 (168,3 x 60,3)4.00 (101,6)5.4 (2,4) 6 x 2-1/2 (150 x 65)6.63 x 2.87 (168,3 x 73,0)4.00 (101,6)5.6 (2,5) 6 x 76mm (150 x 65)6.63 x 3.00 (168,3 x 76,1)4.00 (101,6)5.8 (2,6) 6 x 3 (150 x 80)6.63 x 3.50 (168,3 x 88,9)4.00 (101,6)6.0 (2,7) 6 x 4 (150 x 100)6.63 x 4.50 (168,3 x 114,3)4.00 (101,6)6.2 (2,8) 6 x 5 (150 x 125)6.63 x 5.56 (168,3 x 141,3)4.00 (101,6)6.7 (3,0) E to E FIGURE 11 (2 OF 2) FIGURE 372 FABRICATED CONCENTRIC REDUCER GROOVE X MALE THREAD (MPT) NOMINAL DIMENSIONS TFP1815 Page 19 of 26 Nominal Pipe Size Figures 211, 311, & 511 Figures 212, 312, & 512 ANSI Inches (DN) O.D. Inches (mm) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) Nominal C to E Inches (mm) Approx. Weight Lbs. (kg) 1-1/4(32)1.660(42,4)1.38 (35,1)0.4 (0,2)1.75 (44,5)0.4 (0,2) 1-1/2(40)1.900(48,3)1.38 (35,1)0.5 (0,2)1.75 (44,5)0.5 (0,2) 2(50)2.375(60,3)1.38 (35,1)0.6 (0,3)1.88 (47,8)0.6 (0,3) 2-1/2(65)2.875(73,0)1.50 (38,1)1.1 (0,5)2.00 (50,8)0.7 (0.3) 76,1mm(65)3.000(76,1)1.50 (38,1)1.1 (0,5)2.00 (50,8)1.2 (0,5) 3(80)3.500(88,9)1.50 (38,1)1.2(0,5)2.25 (57,2)1.4 (0,6) 4(100)4.500(114,3)1.75 (44,5)2.2 (1,0)2.63 (66,8)2.4 (1,1) 139,7mm(125)5.500(139,7)2.00 (50,8)2.3 (1,0)2.88 (73,2)2.5 (1,1) 5(125)5.563(141,3)2.00 (50,8)3.3 (1,5)2.88 (73,2)4.1 (1,9) 165,1mm(150)6.500(165,1)2.00 (50.8)3.5 (1,6)3.13 (79,5)4.3 (2,0) 6(150)6.625(168,3)2.00 (50.8)4.6 (2,1)3.13 (79,5)5.6 (2,5) 8(200)8.625(219,1)2.00 (50,8)8.7 (3,9)3.88 (98,6)11.1 (5,0) 10(250)10.750(273,0)2.13 (54,1)9.1 (4,1)4.38 (111,3)14.0 (6,4) 12(300)12.750(323,9)2.25 (57,2)16.7 (7,6)4.88 (124,0)22.0 (10,0) C to E C to E FIGURE 12 FIGURES 211, 311, AND 511 FABRICATED ELBOWS AND FIGURES 212, 312, AND 512 FABRICATED ELBOWS NOMINAL DIMENSIONS FIGURES 212, 312, & 512 FABRICATED 22½° ELBOW (SEGMENT WELDED) FIGURES 211, 311, & 511 FABRICATED 11¼° ELBOW (SEGMENT WELDED) TFP1815 Page 20 of 26 Nominal Pipe Size Figures 391, 392 & 393(a) ANSI Inches (DN)O.D. Inches (mm) Nominal E to E Inches (mm) Approx. Weight Lbs. (kg) 1-1/4(32)1.660(42,4)4.00 (101,6)0.8 (0,4) 1-1/2(40)1.900(48,3)4.00 (101,6)0.9 (0,4) 2(50)2.375(60,3)4.00 (101,6)1.2 (0,5) 2-1/2(65)2.875(73,0)4.00 (101,6)1.9 (0,9) 76,1mm(65)3.000(76,1)4.00 (101,6)1.9 (0,9) 3(80)3.500(88,9)4.00 (101,6)2.5 (1,1) 4(100)4.500(114,3)6.00 (154,4)5.5 (2,5) 139,7mm(125)5.500(139,7)6.00 (154,4)5.6 (2,5) 5(125)5.563(141,3)6.00 (154,4)7.4 (3,4) 165,1mm(150)6.500(165,1)6.00 (154,4)7.6 (3,4) 6(150)6.625(168,3)6.00 (154,4)9.5 (4,3) 8(200)8.625(219,1)6.00 (154,4)14.2 (6,4) 10(250)10.750(273,0)8.00 (203,2)27.0 (12,2) 12(300)12.750(323,9)8.00 (203,2)33.0 (15,0) a. Figure 391, Figure 392, and Figure 393 are not available for the EMEA market. E to E E to E E to E FIGURE 391(1) FABRICATED ADAPTER NIPPLE GROOVE X MALE THREAD (MA) FIGURE 392(1) FABRICATED ADAPTER NIPPLE GROOVE X GROOVE FIGURE 393(1) FABRICATED ADAPTER NIPPLE GROOVE X PLAIN FIGURE 13 FIGURES 391, 392, AND 393 FABRICATED ADAPTER NIPPLES NOMINAL DIMENSIONS TFP1815 Page 21 of 26 ANSI Inches (DN) O.D. Inches (mm) Nominal C to GE Inches (mm) Nominal C to TE Inches (mm) Approx. Weight Lbs. (kg) 4 x 4 x 2-1/2 (100 X 100 X 65)5.563 x 5.563 x 8.625 (141,3 x 141,3 x 219,1)13.313 (388,14)9.313 (236,55)8.7 (3,9) 6 x 6 x 2-1/2 (150 X 50 X 65)6.625 x 6.625 x 8.625 (168,3 x 168,3 x 219,1)13.313 (388,14)8.750 (222,25)13.7 (6,2) a. Figure 328 not available for the EMEA and APAC market. ANSI Inches (DN) O.D. Inches (mm) Nominal C to GE Inches (mm) Nominal C to TE Inches (mm) Approx. Weight Lbs. (kg 5 x 5 x 8 (125 X 125 X 200)5.563 x 5.563 x 8.625 (141,3 x 141,3 x 219,1)13.313 (388,14)9.313 (236,55)27.8 (12,6) 6 x 6 x 8 (150 X 150 X 200)6.625 x 6.625 x 8.625 (168,3 x 168,3 x 219,1)13.313 (388,14)8.750 (222,25)36.7 (16,4) a. Figure 507/50L not available for the EMEA market. C to GE C to TE C to TE C to GE FIGURE 14 FIGURE 507/50L FABRICATED BULLHEAD TEE NOMINAL DIMENSIONS FIGURE 15 FIGURE 328 FABRICATED STANDPIPE TEE NOMINAL DIMENSIONS TFP1815 Page 22 of 26 Friction Resistance Nominal Pipe Size Elbows 90° Feet (m) Elbows 45° Feet (m) Tee(1) Branch Feet (m) Tee Run Feet (m)ANSI Inches (DN) O.D. Inches (mm) 1 (25)1.31 (33,4)1.3 (0,4)0.8 (0.3)3.7 (1,1)1.3 (0.6) 1-1/4(32)1.7(42,4)1.9(0,6)1.0(0,3)4.8(1,5)1.9(0,6) 1-1/2(40)1.9(48,3)2.3(0,7)1.2(0,4)5.8(1,8)2.3(0,7) 2(50)2.4(60,3)3.2(1,0)1.6(0,5)8.0(2,5)3.2(1,0) 2-1/2(65)2.9(73,0)3.9(1,2)2.0(0,6)9.8(3,0)3.9(1,2) – (65)3.0(76,1)4.1(1,2)2.1(0,6)10.3(3,1)4.1(1,2) 3(80)3.5(88,9)4.9(1,5)2.4(0,7)12.2(3,7)4.9(1,5) 4(100)4.5(114,3)6.5(2,0)3.3(1,0)16.3(5,0)6.5(2,0) – (125)5.5(139,7)8.0(2,4)4.1(1,3)20.0(6,1)8.0(2,4) 5(125)5.6(141,3)8.2(2,5)4.1(1,3)20.5(6,3)8.2(2,5) – (150)6.5(165,1)9.5(2,9)4.8(1,4)23.8(7,2)9.5(2,9) 6(150)6.6(168,3)9.9(3,0)5.0(1,5)24.8(7,6)9.9(3,0) 8(200)8.6(219,1)13.1(4,0)6.6(2,0)32.8(10,0)13.1(4,0) 10(250)10.8(273,0)16.5(5,0)8.3(2,5)41.3(12,6)16.5(5,0) 12(300)12.8(323,9)19.9(6,1)9.9(3,0)49.7(15,1)19.9(6,1) a. For the reducing tee branches, use the value that is corresponding to the branch size. Example: For 8 in. x 8 in. x 2 in. tee, the branch value of 2 in. is 8.0 feet. For sizes not listed interpolate from the values shown. TABLE A FRICTION RESISTANCE FOR FIGURES 501, 510, 510DE AND 519 (EXPRESSED AS EQUIVALENT STRAIGHT PIPE) TFP1815 Page 23 of 26 Friction Resistance Nominal Pipe Size Elbows 90° Feet (m) Elbows 45° Feet (m) Tee* Branch Feet (m) Tee Run Feet (m)ANSI Inches (DN) O.D. Inches (mm) 2(50)2.4(60,3)3.5(1,1)1.6(0,5)8.0(2,4)3.2(1,0) 2-1/2(65)2.9(73,0)4.3(1,3)2.0(0,6)9.8(3,0)3.9(1,2) – (65)3.0(76,1)4.3(1,3)2.1(0,6)10.3(3,1)4.1(1,2) 3(80)3.5(88,9)5.0(1,5)2.4(0,7)12.2(3,7)4.9(1,5) 4(100)4.5(114,3)6.7(2,0)3.3(1,0)16.3(5,0)6.5(2,0) – (125)5.5(139,7)8.3(2,5)4.1(1,2)20.0(6,1)8.0(2,4) 5 (125)5.6 (141,3)8.5 (2,5)4.3 (1,3)21.5 (6,5)8.6 (2,6) – (150)6.5(165,1)9.6(2,9)4.8(1,5)23.8(7,3)9.5(2,9) 6(150)6.6(168,3)10.0(3,0)5.0(1,5)24.8(7,6)9.9(3,0) 8(200)8.6(219,1)13.1(4,0)6.6(2,0)32.8(10,0)13.0(4,0) TABLE B FRICTION RESISTANCE FOR FIGURES 510S AND 519S (EXPRESSED AS EQUIVALENT LENGTH OF STRAIGHT SCHEDULE 40 STEEL PIPE) TFP1815 Page 24 of 26 Nominal Pipe Size Figure 501 Cast 45° Elbow psi bar Figure 510 Cast 90° Elbow psi bar Figure 519 Cast Tee psi bar Ansi Inches (DN) O.D. Inches mm UL FM VdS LPCB UL FM VdS LPCB UL FM VdS LPCB 1(25)1.31 (33,4)———————————— 1-1/4(32)1.66 (42,4)————365(25,2)365(25,2)232(16,0)290(20,0)—365(25,2)232(16,0)290(20,0) 1-1/2(40)1.90 (48,3)————365(25,2)365(25,2)232(16,0)290(20,0)—365(25,2)232(16,0)290(20,0) 2(50)2.37 (60,3)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 2-1/2(65)2.87 (73,0)365(25,2)365(25,2)——365(25,2)365(25,2)——365(25,2)365(25,2)—— 76,1mm(65)3.00 (76,1)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 3(80)3.50 (88,9)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 4(100)4.50 (114,3)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 139,1mm(125)5.50 (139,7)365(25,2)365(25,2)232(16,0)—365(25,2)365(25,2)232(16,0)—365(25,2)365(25,2)232(16,0)— 5(125)5.56 (141,3)—365(25,2)———365(25,2)———365(25,2)—— 165,1mm(150)6.50 (165,1)365(25,2)365(25,2)—290(20,0)365(25,2)365(25,2)—290(20,0)365(25,2)365(25,2)—290(20,0) 6(150)6.63 (168,3)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 8(200)8.63 (219,1)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 10(250)10.75 (273,0)———————————— 12(300)12.75 (323,9)———————————— TABLE C FIGURE 501 AND FIGURE 510 CAST ELBOWS, AND 519 CAST TEE LISTED/APPROVED PRESSURE RATING TFP1815 Page 25 of 26 Nominal Pipe Size Figure 260 Cast End Cap psi bar Figure 510S Cast 90° Elbow psi bar Figure 519S Cast Tee psi bar Ansi Inches (DN) O.D. Inches (mm)UL FM VdS LPCB UL FM VdS LPCB UL FM VdS LPCB 1(25)1.31 (33,4)500(34,5)——————————— 1-1/4(32)1.66 (42,4)500(34,5)500(34,5)—————————— 1-1/2(40)1.90 (48,3)500(34,5)500(34,5)—————————— 2(50)2.37 (60,3)500(34,5)500(34,5)——365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 2-1/2(65)2.87 (73,0)500(34,5)500(34,5)——365(25,2)365(25,2)——365(25,2)365(25,2)—— 76,1mm(65)3.00 (76,1)500(34,5)500(34,5)——365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)—290(20,0) 3(80)3.50 (88,9)500(34,5)500(34,5)——365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 4(100)4.50 (114,3)500(34,5)500(34,5)——365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 139,1mm(125)5.50 (139,7)500(34,5)500(34,5)——365(25,2)365(25,2)232(16,0)—365(25,2)365(25,2)232(16,0)— 5(125)5.56 (141,3)500(34,5)500(34,5)———365(25,2)———365(25,2)—— 165,1mm(150)6.50 (165,1)500(34,5)500(34,5)——365(25,2)365(25,2)——365(25,2)365(25,2)—— 6(150)6.63 (168,3)500(34,5)500(34,5)——365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 8(200)8.63 (219,1)500(34,5)500(34,5)——365(25,2)365(25,2)232(16,0)290(20,0)365(25,2)365(25,2)232(16,0)290(20,0) 10(250)10.75 (273,0)500(34,5)500(34,5)—————————— 12(300)12.75 (323,9)500(34,5)500(34,5)—————————— TABLE D FIGURE 260 CAST END CAP, FIGURE 510S CAST ELBOW, AND FIGURE 519S CAST TEE LISTED/APPROVED PRESSURE RATING TFP1815 Page 26 of 26 NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association 1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone +1-215-362-0700 © 2019 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice. Limited Warranty For warranty terms and conditions, visit www.tyco-fire.com. Ordering Procedure GRINNELL Products are available glob-ally through a network of distribution centers. For the nearest distributor, visit www.grinnell.com. When placing an order, indicate the full product name. Please specify the quantity, figure number, wall thickness, and size. Nominal Pipe Size ADACAP psi bar Inches x NPT (DN)UL FM VdS LPCB 1-1/2 x 1/2(40)300(20,7)300(20,7)—— 1-1/2 x 3/4(40)300(20,7)300(20,7)—— 1-1/2 x 1(40)300(20,7)300(20,7)—— 2 x 1/2(50)300(20,7)300(20,7)—— 2 x 3/4(50)300(20,7)300(20,7)—— 2 x 1(50)300(20,7)300(20,7)—— 2-1/2 x 1/2(65)300(20,7)300(20,7)—— 2-1/2 x 3/4(65)300(20,7)300(20,7)—— 2-1/2 x 1(65)300(20,7)300(20,7)—— TABLE E ADACAP LISTED/APPROVED PRESSURE RATING IPS CARBON STEEL PIPE – FIRE PROTECTION PRODUCTS VICTAULIC ® IS AN ISO 9001 CERTIFIED COMPANY ® REGISTERED TRADEMARK OF VICTAULIC – © COPYRIGHT 2006 VICTAULIC – PRINTED IN U.S.A. – SKU #WCAS-67PJUX 1539 REV F 10.03 United States • Phone: 1-800-PICK-VIC (1-800-742-5842) • Fax: 610-250-8817 • e-mail: pickvic@victaulic.com Canada • Phone: 905-884-7444 • Fax: 905-884-9774 • e-mail: viccanada@victaulic.com Europe • Phone: 32-9-381-1500 • Fax: 32-9-380-4438 • e-mail: viceuro@victaulic.be UK • Phone: 44(0)1438741100 • Fax: 44(0)1438313883 • e-mail: viceuro@victaulic.be Central and South America • Phone: 610-559-3300 • Fax: 610-559-3608 • e-mail: vical@victaulic.com Australasia • Phone: 86-21-54253300 • Fax: 86-21-54253671 • e-mail: vicap@victaulic.com FireLock ® Fittings PRODUCT DESCRIPTION FireLock ® products comprise a unique system specifically designed for fire protection services. FireLock full-flow elbows and tees are a CAD-developed, hydrodynamic design that has a shorter center-to-end dimension than standard fittings. A noticeable bulge allows the water to make a smoother turn to maintain similar flow characteristics as standard full flow fittings. FireLock fittings are designed for use exclusively with Style 005 and Style 009 FireLock couplings. Use of other couplings or flange adapters may result in bolt pad interference. Victaulic FireLock fittings pressure ratings conform to the ratings of Victaulic FireLock Style 005 couplings. DIMENSIONS T Cto E CtoE C to E No. 001 No. 003 No. 002 No. 006 C to E C to E Fitting Size No. 001 90° Elbow No. 003 45° Elbow No. 002 Straight Tee No. 006 Cap Nominal Diameter Inches/mm Actual Outside Diameter Inches/mm C to E Inches mm Aprx. Weight Each Lbs./kg C to E Inches mm Aprx. Weight Each Lbs./kg C to E Inches mm Aprx. Weight Each Lbs./kg Thickness “T” Inches mm Aprx. Weight Each Lbs./kg 1 1 / 4 1.660 ––––––0.82 0.3 32 42.4 –––––– 210.1 1 1 / 2 1.900 2.75 1.2 1.75 0.9 2.75 2.0 0.82 0.4 40 48.3 70 0.5 45 4.1 70 0.9 21 0.2 2 2.375 2.75 1.7 2.00 1.8 2.75 2.4 0.88 0.6 50 60.3 70 0.8 51 0.8 70 1.1 22 0.3 2 1 / 2 2.875 3.00 3.1 2.25 2.2 3.00 3.6 0.88 1.0 65 73.0 76 1.4 57 1.0 76 1.6 22 0.5 76.1 mm 3.000 3.00 3.30 2.25 2.4 – – – – 76.1 76 1.5 57 1.1 – – – – 3 3.500 3.38 4.0 2.50 3.1 3.38 5.3 0.88 1.2 80 88.9 86 1.8 64 1.4 86 2.4 22 0.5 108 mm 4.250 4.00 5.7 3.00 5.1 4.00 7.5 – – 108.0 102 2.6 76 2.3 102 3.4 – – 4 4.500 4.00 6.7 3.00 5.6 4.00 8.7 1.00 2.4 100 114.3 102 3.0 76 2.5 102 3.9 25 1.1 5 5.563 4.88 12.6 3.25 8.3 4.88 15.7 1.00 4.1 125 141.3 124 5.7 83 3.8 124 7.1 25 1.9 159 mm 6.250 5.50 12.6 3.50 9.2 3.50 17.9 – – 158.8 140 5.7 89 4.2 140 8.0 – – 6 6.625 5.50 18.3 3.50 11.7 5.50 22.7 1.00 5.9 150 168.3 140 8.3 89 5.3 140 10.3 25 2.7 8 8.625 6.81 25.5 4.25 20.4 6.94 38.7 1.13 12.7 200 219.1 173 11.6 108 9.3 176 17.6 29 5.8 ULCUL® FM See Victaulic publication 10.01 for details. Patented 2 FireLock ® Fittings 10.03 FLOW DATA MATERIAL SPECIFICATIONS Fitting: Ductile iron conforming to ASTM A-536, grade 65-45-12 Fitting Coating: Orange enamel • Optional: Hot dipped galvanized Fitting Size Frictional Resistance Equivalent Feet/meters of Straight Pipe Nominal Diameter Inches/mm Actual Outside Diameter Inches/mm 90° Elbow No. 001 45° Elbow No. 003 Straight Tee No. 002 Branch Run 1 1 / 4 1.660 1.5 0.8 3.7 1.5 32 42.4 0.5 0.2 1.1 0.5 1 1 / 2 1.900 2.2 1.1 5.5 2.2 40 48.3 0.7 0.3 1.7 0.7 2 2.375 3.5 1.8 8.5 3.5 50 60.3 1.1 0.5 2.6 1.1 2 1 / 2 2.875 4.3 2.2 10.8 4.3 65 73.0 1.3 0.7 3.3 1.3 76.1 mm 3.000 4.5 2.3 11.0 4.5 76.1 1.4 0.7 3.4 1.4 3 3.500 5.0 2.6 13.0 5.0 80 88.9 1.5 0.8 4.0 1.5 108 mm 4.250 6.4 3.2 15.3 6.4 108.0 2.0 0.9 4.7 2.0 4 4.500 6.8 3.4 16.0 6.8 100 114.3 2.1 1.0 4.9 2.1 5 5.563 8.5 4.2 21.0 8.5 125 141.3 2.6 1.3 6.4 2.6 159 mm 6.250 9.4 4.9 25.0 9.6 158.8 2.9 1.5 7.6 2.9 6 6.625 10.0 5.0 25.0 10.0 150 168.3 3.0 1.5 7.6 3.0 8 8.625 13.0 5.0 33.0 13.0 200 219.1 4.0 1.5 10.1 4.0 † The flow data listed is based upon the pressure drop of Schedule 40 pipe. This product shall be manufactured by Victaulic or to Victaulic specifications. All products to be installed in accordance with current Victaulic installation/assembly instructions. Victaulic reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligations. www.anvilintl.com16 Anvil Class 150/300 Malleable Iron Fittings conform to ASME B16.3 and Unions conform to ASME B16.39. ALL ELBOWS & TEES 3⁄8" (10 DN) and LARGER ARE 100% GAS TESTED AT A MINIMUM OF 100 PSI. (6.9 bar) Malleable Iron Threaded Fittings Pressure - Temperature Ratings Temperature Pressure Class 150 Class 300 Sizes 1⁄4"–1" (6–25 mm)Sizes 11⁄4"–2" (32–51 mm)Sizes 21⁄2"–3" (64–76 mm) (°F)(°C)psi bar psi bar psi bar psi bar -20° to 150° -28.9° to 65.6°300 20.7 2,000 137.9 1,500 103.4 1,000 68.9 200°93.3 265 18.3 1,785 123.1 1,350 93.1 910 62.7 250°121.1 225 15.5 1,575 108.6 1,200 82.7 825 56.9 300°148.9 185 12.8 1,360 93.8 1,050 72.4 735 50.7 350°176.7 150 10.3 1,150 79.3 900 62.1 650 44.8 400°204.4 ––935 64.5 750 51.7 560 38.6 450°232.2 ––725 50.0 600 41.4 475 32.8 500°260.0 ––510 35.2 450 31.0 385 26.5 550°287.8 ––300 20.7 300 20.7 300 20.7 For Listings/Approval Details and Limitations, visit our website at www.anvilintl.com or contact an Anvil Sales Representative. Standards and Specifications Dimensions Material Galvanizing*Thread Pressure Rating MALLEABLE IRON FITTINGS Class 150/PN 20 ASME B16.3 ASTM A-197 ASTM A-153 ASME B1 20.1 ASME B16.3 Class 300/PN 50 ASME B16.3 ASTM A-197 ASTM A-153 ASME B1 20.1 ASME B16.3 MALLEABLE IRON UNIONS Class 150/PN 20 ASME B16.39 ASTM A-197 ASTM A-153 ASME B1 20.1 ASME B16.39 Class 250 ASME B16.39 ASTM A-197 ASTM A-153 ASME B1 20.1 ASME B16.39 Class 300/PN 50 ASME B16.39 ASTM A-197 ASTM A-153 ASME B1 20.1 ASME B16.39 * ASTM B 633. Type I, SC 4, may be supplied as alternate zinc coating per applicable ASME B16 product standard. Malleable Iron Threaded Pipe Unions Pressure - Temperature Ratings Temperature Pressure Class 150 Class 250 Class 300 (°F) (°C)psi bar psi bar psi bar -20°to150° -28.9° to 65.6°300 20.7 500 34.5 600 41.4 200°93.3°265 18.3 455 31.4 550 37.9 250°121.1°225 15.5 405 27.9 505 34.8 300°148.9°185 12.8 360 24.8 460 31.7 350°176.7°150 10.3 315 21.7 415 28.6 400°204.4°110 7.6 270 18.6 370 25.5 450°232.2°75 5.2 225 15.5 325 22.4 500°260.0°––180 12.4 280 19.3 550°287.8°––130 9.0 230 15.9 Note: Unions with Copper or Copper Alloy seats are not intended for use where temperature exceeds 450°F PF-11.16 MALLEABLE IRON www.anvilintl.com 17 Malleable Iron Class 150 (Standard) FIGURE 1101 90˚ Elbow Size A Unit Weight Black Galv. NPS DN in mm lbs kg lbs kg 1/8 6 11/16 17 0.06 0.03 0.06 0.03 1/4 8 13/16 22 0.11 0.05 0.11 0.05 3/8 10 15/16 24 0.17 0.08 0.17 0.08 1/2 15 11/8 29 0.30 0.14 0.30 0.14 3/4 20 15/16 33 0.45 0.20 0.45 0.20 1 25 11/2 38 0.73 0.33 0.73 0.33 11/4 32 13/4 44 0.97 0.44 0.97 0.44 11/2 40 115/16 49 1.30 0.59 1.30 0.59 2 50 21/4 57 2.06 0.93 2.06 0.93 21/2 65 211/16 68 3.55 1.61 3.55 1.61 3 80 31/16 78 5.46 2.48 5.46 2.48 31/2 90 37/16 87 7.10 3.22 7.10 3.22 4 100 313/16 98 8.95 4.06 8.95 4.06 5 125 41/2 114 13.90 6.30 13.90 6.30 6 150 51/8 130 23.00 10.43 23.00 10.43 FIGURE 1101R Reducing Elbow Size X Z Unit Weight Black Galv. NPS DN NPS DN in mm in mm lbs kg lbs kg 1/4 8 1/8 6 3/4 19 3/4 19 0.10 0.05 0.10 0.05 3/8 10 1/8 6 13/16 22 7/8 22 0.12 0.05 0.12 0.05 1/4 8 7/8 22 15/16 24 0.14 0.06 0.14 0.06 1/2 15 1/4 8 1 25 1 25 0.19 0.09 0.19 0.09 3/8 10 11/16 27 11/16 27 0.22 0.10 0.22 0.10 3/4 20 1/4 8 11/8 29 11/8 29 0.26 0.12 0.26 0.12 3/8 10 11/8 29 11/8 29 0.29 0.13 0.29 0.13 1/2 15 13/16 30 11/4 32 0.38 0.17 0.38 0.17 1 25 3/8 10 13/16 30 11/4 32 0.41 0.19 0.41 0.19 1/2 15 11/4 32 13/8 35 0.46 0.21 0.46 0.21 3/4 20 13/8 35 17/16 37 0.56 0.25 0.56 0.25 11/4 32 1/2 15 13/8 35 19/16 40 0.61 0.28 0.61 0.28 3/4 20 17/16 37 15/8 41 0.71 0.32 0.71 0.32 1 25 19/16 40 111/16 43 0.87 0.39 0.87 0.39 11/2 40 3/4 20 11/2 38 13/4 44 0.83 0.38 0.83 0.38 1 25 15/8 41 113/16 47 1.02 0.46 1.02 0.46 11/4 32 113/16 47 17/8 48 1.17 0.53 1.17 0.53 2 50 3/4 20 15/8 41 2 51 1.30 0.59 1.30 0.59 1 25 13/4 44 2 51 1.35 0.61 1.35 0.61 11/4 32 17/8 48 21/8 54 1.53 0.69 1.53 0.69 11/2 40 2 51 21/8 54 1.75 0.79 1.75 0.79 21/2 65 11/2 40 23/16 56 21/2 64 2.50 1.13 2.50 1.13 2 50 27/16 62 25/8 67 2.98 1.35 2.98 1.35 3 80 2 50 29/16 65 215/16 75 3.75 1.70 3.75 1.70 21/2 65 213/16 73 3 76 4.30 1.95 4.30 1.95 4 100 3 80 35/16 84 35/8 92 7.87 3.57 7.87 3.57 A A X Z PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com18 FIGURE 1102 45˚ Elbow Size C Unit Weight Black Galv. NPS DN in mm lbs kg lbs kg 1/8 6 11/16 17 0.07 0.03 0.07 0.03 1/4 8 3/4 19 0.11 0.05 0.11 0.05 3/8 10 13/16 22 0.16 0.07 0.16 0.07 1/2 15 7/8 22 0.22 0.10 0.22 0.10 3/4 20 1 25 0.37 0.17 0.37 0.17 1 25 11/8 29 0.54 0.24 0.54 0.24 11/4 32 15/16 33 0.86 0.39 0.86 0.39 11/2 40 17/16 37 1.13 0.51 1.13 0.51 2 50 111/16 43 1.79 0.81 1.79 0.81 21/2 65 115/16 49 3.60 1.63 3.60 1.63 3 80 23/16 56 4.48 2.03 4.48 2.03 4 100 25/8 67 7.40 3.36 7.40 3.36 5 125 31/16 78 11.46 5.20 11.46 5.20 6 150 37/16 87 19.93 9.04 19.93 9.04 Malleable Iron Class 150 (Standard) FIGURE 1103 (Straight)FIGURE 1103R (Reducing) 90˚ Street Elbow Size A J Unit Weight Black Galv. NPS DN in mm in mm lbs kg lbs kg First size denotes female end. 1/8 6 11/16 17 1 25 0.06 0.03 0.06 0.03 1/4 8 13/16 22 13/16 30 0.10 0.05 0.10 0.05 3/8 10 15/16 24 17/16 37 0.17 0.08 0.17 0.08 1/2 15 11/8 29 15/8 41 0.28 0.13 0.28 0.13 3/4 20 15/16 33 17/8 48 0.41 0.19 0.41 0.19 1 25 11/2 38 21/8 54 0.62 0.28 0.62 0.28 11/4 32 13/4 44 27/16 62 1.09 0.49 1.09 0.49 11/2 40 115/16 49 211/16 68 1.44 0.65 1.44 0.65 2 50 21/4 57 31/4 83 2.85 1.29 2.85 1.29 21/2 65 211/16 68 37/8 98 4.00 1.81 4.00 1.81 3 80 31/16 78 41/2 114 6.06 2.75 6.06 2.75 4 100 313/16 98 511/16 144 10.53 4.78 10.53 4.78 1/2 x 3/8 15 x 10 11/16 27 19/16 40 0.23 0.10 0.23 0.10 3/4 x 1/2 20 x 15 13/16 30 13/4 44 0.32 0.15 0.32 0.15 1 x 3/4 25 x 20 13/8 35 21/16 52 0.54 0.24 0.54 0.24 11/4 x 1 32 x 25 19/16 40 25/16 59 0.86 0.39 0.86 0.39 11/4 x 3/4 32 x 20 17/16 37 21/4 57 0.75 0.34 0.75 0.34 11/2 x 11/4 40 x 32 113/16 47 29/16 65 1.18 0.54 1.18 0.54 11/2 x 1 40 x 25 15/8 41 21/2 64 1.08 0.49 1.08 0.49 2 x 11/2 50 x 40 2 51 215/16 75 1.85 0.84 1.85 0.84 CC J A PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com 19 FIGURE 1104 45˚ Street Elbow Size C K Unit Weight Black Galv. NPS DN in mm in mm lbs kg lbs kg 1/8 6 11/16 17 7/8 22 0.06 0.03 0.06 0.03 1/4 8 3/4 19 15/16 24 0.10 0.05 0.10 0.05 3/8 10 13/16 22 1 25 0.14 0.06 0.14 0.06 1/2 15 7/8 22 11/8 29 0.20 0.09 0.20 0.09 3/4 20 1 25 15/16 33 0.33 0.15 0.33 0.15 1 25 11/8 29 17/16 37 0.52 0.24 0.52 0.24 11/4 32 15/16 33 111/16 43 0.85 0.39 0.85 0.39 11/2 40 17/16 37 17/8 48 1.22 0.55 1.22 0.55 2 50 111/16 43 21/4 57 1.92 0.87 1.92 0.87 Malleable Iron Class 150 (Standard) FIGURE 1105 Straight Tee Size A Unit Weight Black Galv. NPS DN in mm lbs kg lbs kg 1/8 6 11/16 17 0.09 0.04 0.09 0.04 1/4 8 13/16 22 0.15 0.07 0.15 0.07 3/8 10 15/16 24 0.23 0.10 0.23 0.10 1/2 15 11/8 29 0.41 0.19 0.41 0.19 3/4 20 15/16 33 0.60 0.27 0.60 0.27 1 25 11/2 38 0.90 0.41 0.90 0.41 11/4 32 13/4 44 1.31 0.59 1.31 0.59 11/2 40 115/16 49 1.73 0.78 1.73 0.78 2 50 21/4 57 2.52 1.14 2.52 1.14 21/2 65 211/16 68 4.90 2.22 4.90 2.22 3 80 31/16 78 7.13 3.23 7.13 3.23 31/2 90 37/16 87 9.00 4.08 9.00 4.08 4 100 313/16 98 11.32 5.13 11.32 5.13 5 125 41/2 114 19.42 8.81 19.42 8.81 6 150 51/8 130 25.50 11.56 25.50 11.56 KC A A A PF-11.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com20 Malleable Iron Class 150 (Standard) FIGURE 1105R Reducing Tee Size X Y Z Unit Weight Black Galv. NPS DN NPS DN NPS DN in mm in mm in mm lbs kg lbs kg 1⁄8 6 1⁄8 6 1⁄4 8 3⁄4 19 3⁄4 19 3⁄4 19 0.12 0.05 0.12 0.05 1⁄4 8 1⁄4 8 1⁄8 6 3⁄4 19 3⁄4 19 3⁄4 19 0.13 0.06 0.13 0.06 3⁄8 10 15⁄16 24 15⁄16 24 7⁄8 22 0.19 0.09 0.19 0.09 3⁄8 10 1⁄4 8 1⁄4 8 7⁄8 22 13⁄16 22 15⁄16 24 0.19 0.09 0.19 0.09 3⁄8 10 15⁄16 24 15⁄16 24 15⁄16 24 0.21 0.10 0.21 0.10 3⁄8 10 1⁄4 8 7⁄8 22 7⁄8 22 15⁄16 24 0.21 0.10 0.21 0.10 1⁄2 15 11⁄16 27 11⁄16 27 11⁄16 27 0.27 0.12 0.27 0.12 1⁄2 15 1⁄4 8 1⁄2 15 11⁄8 29 15⁄16 24 11⁄8 29 0.29 0.13 0.29 0.13 3⁄8 10 3⁄8 10 11⁄16 27 1 25 11⁄16 27 0.28 0.13 0.28 0.13 1⁄2 15 11⁄8 29 11⁄16 27 11⁄8 29 0.33 0.15 0.33 0.15 1⁄2 15 1⁄4 8 1 25 1 25 1 25 0.27 0.12 0.27 0.12 3⁄8 10 11⁄16 27 11⁄16 27 11⁄16 27 0.30 0.14 0.30 0.14 3⁄4 20 11⁄4 32 11⁄4 32 13⁄16 30 0.45 0.20 0.45 0.20 1 25 13⁄8 35 13⁄8 35 11⁄4 32 0.55 0.25 0.55 0.25 3⁄4 20 1⁄4 8 3⁄4 20 15⁄16 33 11⁄8 29 15⁄16 33 0.45 0.20 0.45 0.20 3⁄8 10 3⁄8 10 11⁄8 29 15⁄16 24 11⁄8 29 0.36 0.16 –– 3⁄4 20 15⁄16 33 11⁄8 29 15⁄16 33 0.46 0.21 0.46 0.21 1⁄2 15 1⁄2 15 13⁄16 30 11⁄8 29 11⁄4 32 0.43 0.20 0.43 0.20 3⁄4 20 15⁄16 33 11⁄4 32 15⁄16 33 0.51 0.23 0.51 0.23 3⁄4 20 1⁄4 8 11⁄16 27 11⁄16 27 11⁄8 29 0.38 0.17 0.38 0.17 3⁄8 10 11⁄8 29 11⁄8 29 11⁄8 29 0.42 0.19 0.42 0.19 1⁄2 15 13⁄16 22 13⁄16 30 11⁄4 32 0.47 0.21 0.47 0.21 1 25 17⁄16 37 17⁄16 37 13⁄8 35 0.62 0.28 0.62 0.28 11⁄4 32 15⁄8 41 15⁄8 41 17⁄16 37 0.90 0.41 0.90 0.41 1 25 1⁄4 8 1 25 11⁄2 38 15⁄16 33 11⁄2 38 0.69 0.31 0.69 0.31 1⁄2 15 1⁄2 15 11⁄4 32 11⁄8 29 13⁄8 35 0.70 0.32 0.70 0.32 3⁄4 20 13⁄8 35 11⁄4 32 17⁄16 37 0.56 0.25 0.56 0.25 1 25 11⁄2 38 13⁄8 35 11⁄2 38 0.76 0.34 0.76 0.34 3⁄4 20 1⁄2 15 11⁄4 32 13⁄16 30 13⁄8 35 0.59 0.27 0.59 0.27 3⁄4 20 13⁄8 35 15⁄16 33 17⁄16 37 0.74 0.34 0.74 0.34 1 25 11⁄2 38 17⁄16 37 11⁄2 38 0.78 0.35 0.78 0.35 1 25 1⁄4 8 11⁄8 29 11⁄8 29 11⁄4 44 0.53 0.24 0.53 0.24 3⁄8 10 13⁄16 30 13⁄16 30 11⁄4 32 0.60 0.27 0.60 0.27 1⁄2 15 11⁄4 32 11⁄4 32 13⁄8 35 0.70 0.32 0.70 0.32 3⁄4 20 13⁄8 35 13⁄8 35 17⁄16 37 0.82 0.37 0.82 0.37 11⁄4 32 111⁄16 43 111⁄16 43 19⁄16 40 0.92 0.42 0.92 0.42 11⁄2 40 113⁄16 47 113⁄16 46 15⁄8 41 1.19 0.54 1.19 0.54 2 50 2 51 2 51 13⁄4 44 1.63 0.74 1.63 0.74 See additional sizes on following page. X Y Z PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com 21 Malleable Iron Class 150 (Standard) FIGURE 1105R Reducing Tee (Cont'd.) Size X Y Z Unit Weight Black Galv. NPS DN NPS DN NPS DN in mm in mm in mm lbs kg lbs kg 11⁄4 32 1⁄2 15 1 25 19⁄16 40 13⁄8 35 111⁄16 43 0.87 0.39 0.87 0.39 11⁄4 32 13⁄4 44 19⁄16 40 13⁄4 44 1.04 0.47 1.04 0.47 3⁄4 20 3⁄4 20 17⁄16 37 15⁄16 33 15⁄8 41 0.86 0.39 0.86 0.39 1 25 19⁄16 40 17⁄16 37 111⁄16 43 0.91 0.41 0.91 0.41 11⁄4 32 13⁄4 44 15⁄8 41 13⁄4 44 1.04 0.47 1.04 0.47 1 25 1⁄2 15 13⁄8 35 11⁄4 32 19⁄16 40 0.76 0.34 0.76 0.34 3⁄4 20 17⁄16 37 13⁄8 35 15⁄8 41 0.87 0.39 0.87 0.39 1 25 19⁄16 40 11⁄2 38 111⁄16 43 1.11 0.50 1.11 0.50 11⁄4 32 13⁄4 44 111⁄16 43 13⁄4 44 1.13 0.51 1.13 0.51 11⁄4 32 3⁄8 10 11⁄4 32 11⁄4 32 17⁄16 37 0.86 0.39 0.86 0.39 1⁄2 15 13⁄8 35 13⁄8 35 19⁄16 40 0.98 0.44 0.98 0.44 3⁄4 20 17⁄16 37 17⁄16 37 15⁄8 41 1.07 0.49 1.07 0.49 1 25 19⁄16 40 19⁄16 40 111⁄16 43 1.18 0.54 1.18 0.54 11⁄2 40 17⁄8 48 17⁄8 48 113⁄16 47 1.45 0.66 1.45 0.66 2 50 21⁄8 54 21⁄8 54 17⁄8 48 1.70 0.77 1.70 0.77 11⁄2 40 1⁄2 15 11⁄2 40 115⁄16 49 111⁄16 43 115⁄16 49 1.33 0.60 1.33 0.60 3⁄4 20 3⁄4 20 11⁄2 38 15⁄16 33 13⁄4 44 1.00 0.45 1.00 0.45 11⁄2 40 115⁄16 49 13⁄4 44 115⁄16 49 1.41 0.64 1.41 0.64 1 25 1 25 15⁄8 41 11⁄2 38 113⁄16 47 1.14 0.52 1.14 0.52 11⁄4 32 113⁄16 47 111⁄16 43 17⁄8 48 1.30 0.59 1.30 0.59 11⁄2 40 115⁄16 49 113⁄16 47 115⁄16 49 1.50 0.68 1.50 0.68 11⁄4 32 1⁄2 15 17⁄16 37 13⁄8 35 111⁄16 43 1.05 0.48 1.05 0.48 3⁄4 20 11⁄2 38 17⁄16 37 13⁄4 44 1.08 0.49 1.08 0.49 1 25 15⁄8 41 19⁄16 40 113⁄16 47 1.26 0.57 1.26 0.57 11⁄4 32 113⁄16 47 13⁄4 44 17⁄8 48 1.52 0.69 1.52 0.69 11⁄2 40 115⁄16 49 17⁄8 48 115⁄16 49 1.50 0.68 1.50 0.68 11⁄2 40 1⁄2 15 17⁄16 37 17⁄16 37 111⁄16 43 1.19 0.54 1.19 0.54 3⁄4 20 11⁄2 38 11⁄2 38 13⁄4 44 1.60 0.73 1.60 0.73 1 25 15⁄8 41 15⁄8 41 113⁄16 47 1.45 0.66 1.45 0.66 11⁄4 32 113⁄16 47 113⁄16 47 17⁄8 48 1.45 0.66 1.45 0.66 2 50 23⁄16 56 23⁄16 56 2 51 1.86 0.84 1.86 0.84 See additional sizes on previous and following page. X Y Z PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com22 Malleable Iron Class 150 (Standard) FIGURE 1105R Reducing Tee (Cont'd.) Size X Y Z Unit Weight Black Galv. NPS DN NPS DN NPS DN in mm in mm in mm lbs kg lbs kg 2 50 1⁄2 15 2 50 21⁄4 57 17⁄8 48 21⁄4 57 2.15 0.98 2.15 0.98 3⁄4 20 2 50 21⁄4 57 115⁄16 49 21⁄4 57 2.00 0.91 2.00 0.9112525021⁄4 57 2 51 21⁄4 57 2.14 0.97 2.14 0.97 11⁄4 32 11⁄4 32 17⁄8 48 13⁄4 44 21⁄8 54 1.72 0.78 1.72 0.7811⁄2 40 2 51 17⁄8 48 23⁄16 56 1.85 0.84 1.85 0.84 2 50 21⁄4 57 21⁄8 54 21⁄4 57 2.20 1.00 2.20 1.00 11⁄2 40 1 25 13⁄4 44 15⁄8 41 2 51 1.57 0.71 1.57 0.71 11⁄4 32 17⁄8 48 113⁄16 47 21⁄8 54 1.76 0.80 1.76 0.8011⁄2 40 2 51 115⁄16 49 23⁄16 56 1.95 0.88 1.95 0.88 2 50 21⁄4 57 23⁄16 56 21⁄4 57 2.24 1.02 2.24 1.02 2 50 1⁄2 15 11⁄2 38 11⁄2 38 17⁄8 48 1.65 0.75 1.65 0.75 3⁄4 20 15⁄8 41 15⁄8 41 2 51 1.87 0.85 1.87 0.85 1 25 13⁄4 44 13⁄4 44 2 51 1.76 0.80 1.76 0.8011⁄4 32 17⁄8 48 17⁄8 48 21⁄8 54 2.35 1.07 2.35 1.07 11⁄2 40 2 51 2 51 23⁄16 56 2.55 1.16 2.55 1.1621⁄2 65 25⁄8 67 25⁄8 67 23⁄8 60 3.50 1.59 3.50 1.59 21⁄2 65 11⁄2 40 2 50 23⁄8 60 23⁄16 56 25⁄8 67 3.43 1.56 3.43 1.5621⁄2 65 211⁄16 68 21⁄2 64 211⁄16 68 3.80 1.72 3.80 1.72 2 50 2 50 23⁄8 60 21⁄4 57 25⁄8 67 3.28 1.49 3.28 1.4921⁄2 65 211⁄16 68 25⁄8 67 211⁄16 68 4.10 1.86 4.10 1.86 21⁄2 65 3⁄4 20 13⁄4 44 13⁄4 44 25⁄16 59 2.72 1.23 2.72 1.2312517⁄8 48 17⁄8 48 23⁄8 60 2.85 1.29 2.85 1.29 11⁄4 32 21⁄16 52 21⁄16 52 27⁄16 62 3.36 1.52 3.36 1.52 11⁄2 40 23⁄16 56 23⁄16 56 21⁄2 64 3.46 1.57 3.46 1.5725023⁄8 60 23⁄8 60 25⁄8 67 3.65 1.66 3.65 1.66 3 80 3 76 3 76 213⁄16 73 5.82 2.64 5.82 2.64 3 80 2 50 2 50 21⁄2 64 21⁄4 57 27⁄8 73 4.50 2.04 4.50 2.04 3 80 31⁄8 79 27⁄8 73 31⁄8 79 5.80 2.63 5.80 2.63 21⁄2 65 2 50 21⁄2 64 23⁄8 60 27⁄8 73 4.80 2.18 4.80 2.18 21⁄2 65 213⁄16 73 211⁄16 68 3 76 5.80 2.63 5.80 2.63 3 80 3⁄4 20 17⁄8 48 17⁄8 48 25⁄8 67 4.03 1.83 4.03 1.83 1 25 2 51 2 51 25⁄8 67 4.13 1.87 4.13 1.8711⁄4 32 23⁄16 56 23⁄16 56 23⁄4 70 4.50 2.04 4.50 2.04 11⁄2 40 25⁄16 59 25⁄16 59 213⁄16 73 5.18 2.35 5.18 2.35 2 50 21⁄2 64 21⁄2 64 27⁄8 73 5.70 2.59 5.70 2.5921⁄2 65 213⁄16 73 213⁄16 73 3 76 6.09 2.76 6.09 2.76 4 100 3 80 4 100 313⁄16 98 35⁄8 92 313⁄16 98 10.40 4.72 10.40 4.72 4 100 11⁄2 40 21⁄2 65 21⁄2 65 33⁄8 86 7.47 3.39 7.47 3.39 2 50 23⁄4 70 23⁄4 70 37⁄16 87 8.39 3.80 8.39 3.8021⁄2 65 31⁄16 78 31⁄16 78 31⁄2 89 9.60 4.35 9.60 4.35 3 80 35⁄16 84 35⁄16 84 35⁄8 92 11.02 5.00 11.02 5.00 See additional sizes on previous page. X Y Z PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com 23 FIGURE 1106 (Straight)FIGURE 1106R (Reducing)Street or Service Tee Size A J Unit Weight Black Galv. NPS DN in mm in mm lbs kg lbs kg 1⁄4 8 13⁄16 30 13⁄16 30 0.15 0.07 0.15 0.07 3⁄8 10 15⁄16 33 17⁄16 37 0.24 0.11 0.24 0.11 1⁄2 15 11⁄8 29 15⁄8 41 0.34 0.15 0.34 0.15 3⁄4 20 15⁄16 33 17⁄8 48 0.61 0.28 0.61 0.28 1 25 11⁄2 38 21⁄8 54 0.96 0.44 0.96 0.44 11⁄4 32 13⁄4 44 27⁄16 62 1.39 0.63 1.39 0.63 11⁄2 40 115⁄16 49 211⁄16 68 1.93 0.88 1.93 0.88 2 50 21⁄4 57 31⁄4 83 3.16 1.43 3.16 1.43 Size female run x male run x outlet Run Outlet Unit Weight A J A Black Galv. NPS DN in mm in mm in mm lbs kg lbs kg 11⁄4 x 1 x 11⁄4 32 x 25 x 32 13⁄4 44 25⁄16 59 13⁄4 44 1.34 0.61 1.34 0.61 Malleable Iron Class 150 (Standard) FIGURE 1107 Cross Size A Unit Weight Black Galv. NPS DN in mm lbs kg lbs kg 1⁄8 6 11⁄16 17 0.12 0.05 0.12 0.05 1⁄4 8 13⁄16 22 0.18 0.08 0.18 0.08 3⁄8 10 15⁄16 24 0.28 0.13 0.28 0.13 1⁄2 15 11⁄8 29 0.42 0.19 0.42 0.19 3⁄4 20 15⁄16 33 0.69 0.31 0.69 0.31 1 25 11⁄2 38 1.12 0.51 1.12 0.51 11⁄4 32 13⁄4 44 1.44 0.65 1.44 0.65 11⁄2 40 115⁄16 49 1.98 0.90 1.98 0.90 2 50 21⁄4 57 3.30 1.50 3.30 1.50 21⁄2 65 211⁄16 68 5.90 2.68 5.90 2.68 3 80 31⁄16 78 7.94 3.60 7.94 3.60 4 100 313⁄16 98 13.50 6.12 13.50 6.12 FIGURE 1108 45˚ Y-Branch or Lateral Size T U V Unit Weight Black Galv. NPS DN in mm in mm in mm lbs kg lbs kg 3⁄8 10 1⁄2 13 17⁄16 37 115⁄16 49 0.27 0.12 0.27 0.12 1⁄2 15 5⁄8 16 111⁄16 43 25⁄16 59 0.37 0.17 0.37 0.17 3⁄4 20 3⁄4 19 21⁄16 52 213⁄16 73 0.62 0.28 0.62 0.28 1 25 7⁄8 22 27⁄16 62 35⁄16 84 0.86 0.39 0.86 0.39 11⁄4 32 1 25 215⁄16 75 315⁄16 100 1.63 0.74 1.63 0.74 11⁄2 40 11⁄8 29 31⁄4 83 43⁄8 111 2.00 0.91 2.00 0.91 2 50 11⁄4 32 315⁄16 100 53⁄16 132 3.05 1.38 3.05 1.38 21⁄2 65 11⁄2 38 43⁄4 121 61⁄4 159 5.86 2.66 5.86 2.66 3 80 111⁄16 43 59⁄16 141 71⁄4 184 9.18 4.16 9.18 4.16 4 100 2 51 7 178 9 229 15.70 7.12 15.70 7.12 J A A A AA A U UT V PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com24 FIGURE 1121 Coupling Size W Unit Weight Black Galv. NPS DN in mm lbs kg lbs kg 1⁄8*6 15⁄16 24 0.06 0.03 0.06 0.03 1⁄4 8 11⁄16 27 0.09 0.04 0.09 0.04 3⁄8 10 13⁄16 30 0.13 0.06 0.13 0.06 1⁄2 15 15⁄16 33 0.20 0.09 0.20 0.09 3⁄4 20 11⁄2 38 0.30 0.14 0.30 0.14 1 25 111⁄16 43 0.48 0.22 0.48 0.22 11⁄4 32 115⁄16 49 0.75 0.34 0.75 0.34 11⁄2 40 21⁄8 54 1.00 0.45 1.00 0.45 2 50 21⁄2 64 1.45 0.66 1.45 0.66 21⁄2 65 27⁄8 73 2.40 1.09 2.40 1.09 3 80 33⁄16 81 3.30 1.50 3.30 1.50 4 100 311⁄16 94 5.72 2.59 5.72 2.59 * Offered in steel only. FIGURE 1119 Return Bends Open Pattern, R.H. Size Center to Center Unit Weight Black Galv. NPS DN in mm lbs kg lbs kg 1⁄2 15 11⁄2 38 0.36 0.16 –– 3⁄4 20 2 51 0.64 0.29 –– 1 25 21⁄2 64 1.10 0.50 1.10 0.50 11⁄4 32 3 76 1.77 0.80 –– 11⁄2 40 31⁄2 90 2.55 1.16 2.55 1.16 2 50 4 102 4.00 1.81 4.00 1.81 Malleable Iron Class 150 (Standard) FIGURE 1124 Cap Size Unit Weight Black Galv. NPS DN lbs kg lbs kg 1⁄2 15 0.12 0.05 0.12 0.05 3⁄4 20 0.22 0.10 0.22 0.10 1 25 0.38 0.17 0.38 0.17 11⁄4 32 0.58 0.26 0.58 0.26 11⁄2 40 0.73 0.33 0.73 0.33 2 50 1.13 0.51 1.13 0.51 21⁄2 65 1.75 0.79 1.75 0.79 3 80 2.62 1.19 2.62 1.19 31⁄2 90 3.19 1.45 3.19 1.45 4 100 4.54 2.06 4.54 2.06 5 125 6.45 2.93 6.45 2.93 6 150 10.00 4.54 10.00 4.54 W PF-11.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com 25 Malleable Iron Class 150 (Standard) FIGURE 1125 Reducer Size M Unit Weight Black Galv. NPS DN NPS DN in mm lbs kg lbs kg 1⁄4 8 1⁄8 6 1 25 0.07 0.03 0.07 0.03 3⁄8 10 1⁄8 6 11⁄8 29 0.11 0.05 0.11 0.05 1⁄4 8 0.11 0.05 0.11 0.05 1⁄2 15 1⁄8 6 11⁄4 32 0.14 0.06 0.14 0.06 1⁄4*8 0.15 0.07 0.15 0.07 3⁄8 10 0.17 0.08 0.17 0.08 3⁄4 20 1⁄8 6 17⁄16 37 0.24 0.11 0.24 0.11 1⁄4 8 0.22 0.10 0.22 0.10 3⁄8 10 0.25 0.11 0.25 0.11 1⁄2*15 0.27 0.12 0.27 0.12 1 25 1⁄4 8 111⁄16 43 0.35 0.16 0.35 0.16 3⁄8 10 0.35 0.16 0.35 0.16 1⁄2 15 0.39 0.18 0.39 0.18 3⁄4*20 0.43 0.20 0.43 0.20 11⁄4 32 1⁄2 15 21⁄16 52 0.61 0.28 0.61 0.28 3⁄4 20 0.64 0.29 0.64 0.29 1 25 0.68 0.31 0.68 0.31 11⁄2 40 1⁄2 15 25⁄16 59 0.78 0.35 0.78 0.35 3⁄4 20 0.88 0.40 0.88 0.40 1 25 0.88 0.40 0.88 0.40 11⁄4 32 0.90 0.41 0.90 0.41 2 50 1⁄2 15 213⁄16 73 1.30 0.59 1.30 0.59 3⁄4 20 1.34 0.61 1.34 0.61 1 25 1.40 0.63 1.40 0.63 11⁄4 32 1.53 0.69 1.53 0.69 11⁄2 40 1.55 0.70 1.55 0.70 21⁄2 65 1 25 31⁄4 83 2.12 0.96 2.12 0.96 11⁄4 32 2.09 0.95 2.09 0.95 11⁄2 40 2.09 0.95 2.09 0.95 2 50 2.51 1.14 2.51 1.14 3 80 1 25 311⁄16 94 3.16 1.43 3.16 1.43 11⁄4 32 2.99 1.36 2.99 1.36 11⁄2 40 3.30 1.50 3.30 1.50 2 50 3.25 1.47 3.25 1.47 21⁄2 65 3.31 1.50 3.31 1.50 31⁄2 90 2 50 4 102 4.32 1.96 4.32 1.96 21⁄2 65 4.72 2.14 4.72 2.14 3 80 4.99 2.26 4.99 2.26 4 100 11⁄2 40 43⁄8 111 4.90 2.22 4.90 2.22 2 50 5.10 2.31 5.10 2.31 21⁄2 65 5.93 2.69 5.93 2.69 3 80 6.55 2.97 6.55 2.97 31⁄2 90 6.30 2.86 6.30 2.86 5 125 4 100 49⁄16 116 9.57 4.34 9.57 4.34 6 150 4 100 413⁄16 124 10.30 4.67 10.30 4.67 M * Sizes 1/2 x 1/4 , 3/4 x 1/2 and 1 x 3/4 do not have bands at the reducing end. PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) www.anvilintl.com26 FIGURE 1190Floor Flange (Ductile Iron)Size Dia. of Flange Diameter of Bolt Circle No. of Holes Dia. of Holes Unit Weight Black Galv. Structural use only. NPS DN in mm in mm in mm lbs kg lbs kg 1⁄4 8 23⁄16 56 17⁄8 48 4 1⁄4 6 0.39 0.18 0.39 0.18 3⁄8 10 3 76 2 51 4 1⁄4 6 0.43 0.20 0.43 0.20 1⁄2 15 31⁄2 89 21⁄2 64 4 1⁄4 6 0.56 0.25 0.56 0.25 3⁄4 20 31⁄2 89 21⁄2 64 4 1⁄4 6 0.60 0.27 0.60 0.27 1 25 4 102 3 76 4 1⁄4 6 0.84 0.38 0.84 0.38 11⁄4 32 4 102 3 76 4 1⁄4 6 0.90 0.41 0.90 0.41 11⁄2 40 41⁄2 114 31⁄2 89 4 5⁄16 8 1.20 0.54 1.20 0.54 2 50 51⁄2 140 41⁄4 108 4 5⁄16 8 2.03 0.92 2.03 0.92 FIGURE 1134 Hex Locknut Size Minimum Dimensions Unit Weight A B C D Black Galv. For additional sizes larger than 2" (50 DN) see Cast Iron page 51. Not to be used for pressure service. NPS DN in mm in mm in mm in mm lbs kg lbs kg • 1⁄4 8 .840 21 .660 17 .250 6 .060 2 0.02 0.01 0.02 0.01 • 3⁄8 10 1.000 25 .770 20 .280 7 .060 2 0.04 0.02 0.04 0.02 • 1⁄2 15 1.180 30 .970 25 .310 8 .060 2 0.06 0.03 0.06 0.03 3⁄4 20 1.430 36 1.230 31 .340 9 .060 2 0.08 0.04 0.08 0.04 1 25 1.750 44 1.500 38 .380 10 .060 2 0.14 0.06 0.14 0.06 11⁄4 32 2.100 53 1.860 47 .420 11 .060 2 0.21 0.10 0.21 0.10 11⁄2 40 2.350 60 2.120 54 .470 12 .060 2 0.24 0.11 0.24 0.11 2 50 2.880 73 2.630 67 .530 13 .090 2 0.40 0.18 0.40 0.18 • Supplied in steel only. Malleable Iron Class 150 (Standard) FIGURE 1133 Waste Nut Size Unit Weight Black Galv. Not to be used for pressure service. NPS DN lbs kg lbs kg 1⁄2 15 0.12 0.05 –– 3⁄4 20 0.15 0.07 0.15 0.07 FIGURE 1138Extension Piece Size A Unit Weight Black Galv. NPS DN in mm lbs kg lbs kg 1⁄2 15 15⁄8 41 0.19 0.09 0.19 0.09 3⁄4 20 115⁄16 49 0.35 0.16 0.35 0.16 1 25 21⁄16 52 0.48 0.22 0.48 0.22A(min.) AcrossFlats Six SidesX B dia. (min) D (min) C (min) NPSL Thread X A PF-6.13 MALLEABLE IRON Note: See page 16 for pressure-temperature ratings. Galvanized weights may vary. Please contact your Anvil Representative if you need verification. All Elbows & Tees 3/8" (10 DN) and Larger are 100% Gas Tested at a Minimum of 100 PSI. (6.9 bar) FlexHead commercial fire sprinkler connections Submittal Package The best idea in sprinkler systems since water N.Y.C. MEA #261-99-E CA: OPA-0672 The best idea in sprinkler systems since water Index Installation Instructions 1 NFPA 13 Code Language and Seismic Qualification 3 Friction Loss Data and Specifications 5 Product Specification Sheets 7 FM Global: Testing & Approvals 9 Underwriters Laboratories: Testing & Listings 11 Loss Prevention Certification Board: Testing & Certifications 13 CA Office of Statewide Health Planning and Development 15 Other Approvals 17 Limited Warranty 20 FlexHead commercial fire sprinkler connections WARNING! These installation instructions are for qualified and/or licensed technicians in the Fire Protection field ONLY.Consult NFPA, FM, UL, state and local code guidelines prior to installation. Failure to follow these specific instructions may cause personal injury. Installation technicians must read the entire manual prior to attempting installation of product. During maintenance or inspection of FlexHead product, facility fire protection system MUST BE INACTIVE. DO NOT ATTEMPT RELOCATION OR MAINTENANCE WHEN FIRE PROTECTION SYSTEM IS “LIVE.” FlexHead commercial fire sprinkler connections 1 Tools Required Standard pipe wrench Safety glasses Adjustable wrench Screwdriver Materials Required Sprinkler pipe thread sealant Teflon®tape 1. Mounting Bracket Assembly A.For this step you will need a 3/8” bolt, 1/4” bolt, universal hub and mounting bracket. B.Select one of the four sprinkler port locations on mounting bracket. C.Thread the 3/8” bolt through side of universal hub. D.(Photo 1a) Insert tab of universal hub into slot on mounting bracket as shown. E.(Photo 1b) Flip bracket over and insert and tighten 1/4” attachment bolt thru pre-punched hole in bracket until tight as shown. Installation Instructions 2. Attaching Mounting Bracket A.(Photo 2) Attach mounting bracket to T-bar suspended ceiling grid. From above the ceiling, position FlexHead Mounting Bracket legs on to T-bar grid so that the selected hole in support bracket aligns directly above sprinkler head location in ceiling tile. B.Position the two clips at the ends of the support bracket legs on the T-bar grid and push each of the two clips down to snap in place as shown. Be sure the center section of the clip is on the outside of grid and base section is on the inside. NOTE:For additional support, screw self-tapping screw through hole in center tab of bracket into grid. 2A. Optional Attachment for Mounting Bracket to Metal Studs/Gypsum Board Ceiling A.Flip mounting bracket over and install universal hub on desired sprinkler port location. B.(Photo 2A) From above the ceiling, position mounting bracket over metal studs as shown. Align hole in bracket directly over sprinkler hole prepared in ceiling. Attach mounting bracket to metal studs by screwing two 1/4” self-tapping screws through bracket into grid. 1A 1B 2 2A 2 C.Repeat process on opposite end of bracket. Both ends of bracket should be attached with two self-tapping screws. 3. Connect FlexHead Sprinkler Drop to Sprinkler Branch Line A.Apply Teflon tape and pipe sealant to one inch (1”) threaded end of FlexHead sprinkler drop per NFPA guidelines. B.Attach one inch (1”) threaded end of FlexHead Sprinkler Drop to branch line per NFPA, state and local code guidelines. C.(Photo 3) Do not use welded or braided hose section of FlexHead sprinkler drop for a wrenching surface. Attach FlexHead sprinkler drop using rigid pipe end of units as wrenching surface as shown. 4. Secure FlexHead Sprinkler Drop to Mounting Bracket and Attach Sprinkler Head. A.(Photo 4a) Bend the FlexHead to hold its desired position. The FlexHead sprinkler drop has a 7” minimum bend radius per FM guidelines and 3” minimum bend radius per UL guidelines. Insert outlet fitting end of FlexHead sprinkler drop through center hole in previously installed mounting bracket and hole in ceiling tile. Make sure the hose is bent sufficiently so that the reducing coupling sits perfectly vertical in center hole of support bracket. Do not torque or twist FlexHead during installation process. B.(Photo 4B) Attach sprinkler head, properly prepared with Teflon tape and sealant to FlexHead sprinkler drop according to NFPA and sprinkler head manufacturer’s guidelines. C.(Photo 4C) Adjust FlexHead sprinkler drop height to accommodate type of sprinkler head. When sprinkler head is in desired location, tighten the fastening bolt on center hub of support bracket by turning clockwise with wrench until tight as shown. 5. Completing Installation A.Test installation of sprinkler system for any leaks per NFPA guidelines. B.Install sprinkler escutcheon from below ceiling per manufacturer’s guidelines. These connections are designed for use in ceilings with grids that meet ASTM C 635 (Standard Specification for the Manufacture, Performance, and Testing of Metal Suspension Systems for Acoustical Tile and Lay-in Panel Ceilings) and ASTM C 636 (Standard Practice for Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-in Panels) referenced by the IBC. The three structural classifications are the following: Light-Duty Systems, Intermediate-Duty Systems and Heavy-Duty Systems. These connections have been approved for use in all Intermediate- Duty and Heavy-Duty structural classifications. 3 4A 4B 4C FlexHead commercial fire sprinkler connections 3 NFPA 13 Standard for Installation of Sprinkler Systems 2007 Edition 9.2.1.3.3*Flexible Sprinkler Hose Fittings. A. 9.2.1.3.3 Examples of areas of use include clean rooms, suspended ceilings, and exhaust ducts. 9.2.1.3.3.1 Listed flexible sprinkler hose fittings and its anchoring components, intended for use in installations connecting the sprinkler piping to sprinklers, shall be installed in accordance with the requirements of the listing including any installation instructions. 9.2.1.3.3.2 When installed and supported by suspended ceilings, the ceiling shall meet ASTM C-635and shall be installed in accordance with ASTM C-636. 9.2.1.3.3.3*When flexible sprinkler hose fittings exceed 6 ft in length and are supported by a suspended ceiling a hanger(s) attached to the structure shall be required to ensure that the maximum unsupported length does not exceed 6 ft. A. 9.2.1.3.3.3 The committee evaluation of flexible sprinkler hose fittings supported by suspended ceilings was based upon a comparison of the weight of a 6 ft, 1 in diameter sch 40 water-filled flexible hose fitting weighing approximately 9 lbs. The information provided to the committee showed that the maximum load shed to the suspended ceiling by the flexible hose fitting was approximately 6 lbs and that a suspended ceiling meeting ASTM C-635, Standard Specification for the Manufacture, Performance, and Testing of Metal Suspension of Acoustical Tile and Lay-In Panel Celings,and installed in accordance with ASTM C-636, Standard Practice for Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-In Panels, can substancially support the load. In addition, the supporting material showed that the flexible hose connection can be attached to the suspended ceilings because it allows the necessary deflections under seismic conditions. NFPA 13 Code Language and Seismic Qualification Background of New Code Requirements: More than 90% of the states in the U.S. are adopting the International Building Code (IBC) that address, among other things, the installation of fire sprinkler systems in seismic zones. The code is intended to neutralize the probability of fire sprinkler systems being damaged and made inoperable by seismic activity, including ceiling movement than can shear sprinkler heads and/or disrupt the integrity of arm-over connections from the branch lines. The IBC Code and Sprinkler Design in Suspended Ceilings:The latest version of the IBC defers to ASCE 7 for the sprinkler/ceiling design in Seismic Design Categories 9SDC) C and D, E & F. In Seismic Design Category C, suspended ceilings are to be designed and installed in accordance with Ceilings & Interior Systems Construction Association (CISCA) recommendations for Zones 0-2; and sprinkler heads and other penetrations shall have a minimum of 1/4- inch clearance on all sides. In Seismic Design Categories D, E & F, suspended ceilings are to be designed and installed in accordance with CISCA recommendations for seismic Zones 3 and 4 with some additional requirements. Except where rigid braces are used to limit lateral deflections, sprinkler heads and other penetrations shall have a 2-inch oversized ring, sleeve, or adaptor through the ceiling to allow for free movement of at least 1 inch of ceiling movement in all horizontal directions. Flexible Sprinkler Connections Exceed IBC Code Requirements:Flexible sprinkler connection provide characteristics that exceed the most stringent seismic code requirements. The flexibility of the hose allows the head to move with the ceiling in any direction during a seismic event without causing damage to the sprinkler system. FlexHead Industries recently satisfactorily completed full-scale seismic qualification testing at the Structural engineering Earthquake Simulation Laboratory located at the University of Buffalo using the International Code Council (ICC) testing standard “ICC AC-156 Seismic Qualification Testing of Nonstructural Components”. This is the first time a sprinkler component has been seismically certified using test criteria accepted by the IBC. FlexHeads were installed in suspended ceilings meeting the code requirements for Seismic Design Category C and Seismic Design Categories D, E & F and were subjected to the highest accelerations determined for each Seismic Design Category. No damage to the fire sprinkler system or suspended ceiling system was observed, and the sprinkler heads remained in their intended location during all of the test performed. 4 FlexHead®Flexible Sprinkler Connections Satisfy New Seismic Code Requirements Mounting bracket Reducing fitting Sprinkler head Ceiling tile Suspended t-bar grid Sprinkler branchline Pipe nipple Flexible connecting hose in standard lengths — allows the head to move in any direction during a seismic event without causing damage to the sprinkler system FlexHead Industries recently satisfactorily completed full-scale seismic qualification testing at the Structural Engineering Earthquake Simulation Laboratory located at SUNY, University at Buffalo. Tests were conducted using the International Code Council (ICC) acceptance criteria “ICC-ES AC-156 Seismic Qualification Testing of Nonstructural Components”. This is the first time a sprinkler component has been seismically certi- fied using test criteria accepted by the ICC. Typically, each unit consists of a threaded pipe nipple for connecting to the main or branch feeder line, a flexible hose in standard lengths, a reducing fitting that the sprinkler head attaches to, and a mounting bracket. FlexHead commercial fire sprinkler connections 5 Friction Loss Data and Specifications System Specifications Sprinkler system final connections in commercial ceilings shall be FlexHead model number as manufactured by FlexHead Industries Inc., Holliston, MA USA (800) 829-6975 or (508) 893-9596, fax (508) 893-6020 as approved by Factory Mutual Research Corporation and Underwriters Laboratories. Each FlexHead system includes ceiling mounting bracket with hardware and welded, leak-tested 1” braided FlexHead Flexible sprinkler drop. The Fire Protection Contractor shall be responsible for the installation of sprinkler head and the final connection, fill and test of the FlexHead ceiling system to sprinkler sub-main in accordance to NFPA, FM, UL, and state and local guidelines. FlexHead Ceiling Sprinkler System Model Numbers Model # 2024 2 ft. FlexHead sprinkler drop Model # 2036 3 ft. FlexHead sprinkler drop Model # 2048 4 ft. FlexHead sprinkler drop Model # 2060 5 ft. FlexHead sprinkler drop Model # 2072 6 ft. FlexHead sprinkler drop NOTE:FlexHead products are compatible with FM/UL and LPCB listed sprinkler heads. FlexHead products are intended for use in hydraulically designed wet, pre-action, deluge or dry pipe sprinkler connections per NFPA 13, 13R, and 13D guidelines. The hydraulic loss of the FlexHead connector needs to be included in the hydraulic design calculations the same as a valve or fitting. Each FlexHead sprinkler drop has a 3” minimum bend radius per UL guidelines, and a 7” minimum bend radius per FM guidelines. * Equivalent lengths are shown with 3 bends. Different values were obtained by FM and UL due to the differences in minimum bend radius, testing protocol and calculation methods. Please see individual testing standards for more information relative to friction loss (Equivalent Length of Pipe). Usage of Flexible Piping Systems Contractor shall provide flexible piping connections to sprinkler heads for both suspended and sheet- rock ceilings. All flexible piping systems shall be UL Listed and FM Approved or LPCB certified and suitable for their intended use. All flexible piping connections to include a fully welded (non-mechanical fittings), braided, leak- tested sprinkler drop with a minimum internal corrugated hose diameter of 1 inch true-bore; and a one-piece ceiling bracket with removable attachment hub and self-securing integrated snap-on clip-ends, for attachment to ceiling grid without the need for a screw fastener. Acceptable Manufacturer(s): 1. FlexHead series 2000 as manufactured by FlexHead Industries of Holliston, MA USA (800) 829-6975 or (508) 893-9596, fax (508) 893-6020 in lengths of 2 ft to 6 ft. FlexHead Internal Outlet Hose Assembly Equivalent Length of 1" Maximum Rated Model # Diameter Size Length ft(m) schedule 40 pipe Pressure True-Bore FM Approval/UL Listing 2024 1 in 1/2 in. 2 ft (0.6 m) 3.5 ft (1.1 m)/17 ft (5.1 m)* 175 psi (1205 kPa) 2036 1 in 1/2 in. 3 ft (0.9 m) 4.8 ft (1.5 m)/22 ft (6.6 m)* 175 psi (1205 kPa) 2048 1 in 1/2 in. 4 ft (1.2 m) 6.8 ft (2.1 m)/24 ft (7.3 m)* 175 psi (1205 kPa) 2060 1 in 1/2 in. 5 ft (1.5 m) 8.5 ft (2.6 m)/25 ft (7.5 m)* 175 psi (1205 kPa) 2072 1 in 1/2 in. 6 ft (1.8 m) 8.9 ft (2.7 m)/28 ft (8.4 m)* 175 psi (1205 kPa) 2024 1 in 3/4 in. 2 ft (0.6 m) 7.8 ft (2.4 m)/9 ft (2.7 m)* 175 psi (1205 kPa) 2036 1 in 3/4 in. 3 ft (0.9 m) 8.1 ft (2.5 m)/16 ft (4.8 m)* 175 psi (1205 kPa) 2048 1 in 3/4 in. 4 ft (1.2 m) 17.9 ft (5.4 m)/21 ft (6.4 m)* 175 psi (1205 kPa) 2060 1 in 3/4 in. 5 ft (1.5 m) 19.9 ft (6.1 m)/22 ft (6.6 m)* 175 psi (1205 kPa) 2072 1 in 3/4 in. 6 ft (1.8 m) 24.3 ft (7.4 m)/25 ft (7.5 m)* 175 psi (1205 kPa)FRICTION LOSS FlexHead Sheetrock Ceiling Detail Metal stud mounting bracketAdjustable hub Sprinkler head (not included) FlexHead sprinkler drop Sprinkler branch line Metal stud Sheetrock ceiling Self-tapping screw typ. 2 6 FlexHead Suspended Ceiling Detail Ceiling grid mounting bracket Adjustable hub Sprinkler head (not included) Ceiling tile Suspended t-bar grid FlexHead sprinkler drop Sprinkler branch line Each FM approved, UL listed, LPCB certified unit is ready to install, pressure- and leak-tested, and comes complete with a flexible stainless steel hose and mounting bracket with adjustable hub. Model # A (in.) B (in.) C (in.) D (in.) 2024 24 3 4.5 6.75 2036 36 3 4.5 6.75 2048 48 3 4.5 6.75 2060 60 3 4.5 6.75 2072 72 3 4.5 6.75 D C Typ. 304 SSBraid to prevent elongation and improvepressure retention Typ. 304 SS Sch. 40 Pipe 1 inch NPT threads to ANSI B1.20.1 Typ. 304 SS Braid Sleeve Typ. 304 SS Corrugated Hose 1 inch true-bore internal diameter provides lower friction loss Weld perANSI/AWS B2.1-00 Typ. 304 SS Typ. 304 SS outlet spud 1/2 & 3/4 inch female NPT threads to ANSI B1.20.1 Weld perANSI/AWS B2.1-00 B C A Regular Model Elbow Model A B FlexHead commercial fire sprinkler connections 7 Hose Specification Sheet Multiport Design (For use with T-bar grid and metal stud applications) Adjustable Design (For use with T-bar grid, metal stud, and Chicago grid applications): standard sizes are 16” and 24” long 3”6”3” (4) 2.50” 24” 5” 6” 2.50”7.74”/15.75” 16”/24” 2.33”/5”2.33”/5”2.33”/5” 1.5003.298” 0.290” 6” 2.55” 2.375” 2.60” 1.135” 8 Bracket Specification Sheet FlexHead commercial fire sprinkler connections 9 Testing and Approvals Hydrostatic Strength Test A sample FlexHead was subjected to a hydrostatic pressure of four (4) times the rated working pressure of 175 psi (1205 kpa) to 700 psi (4825 kpa) for a period of five minutes. The assembly showed no signs of rupture, cracking, permanent distortion, or deterioration of performance characteristics. The FlexHead successfully passed this test. Vibration Test A sample FlexHead was secured to a vibration table. The FlexHead hose was bent in a 90° angle and pressurized to 90 psi (620 kpa) and the mounting bracket and hose were then subjected to a total of 25 hours of severe vibration conditions. After the successful completion of the vibration tests the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Friction Loss (Equivalent length of pipe) To determine the effect of the FlexHead to the discharge coefficient of the sprinkler, the average friction loss through the FlexHead shall be equated to the theoretical length of nominal 1” diameter schedule 40 sprinkler pipe which would produce the same amount of friction loss. Please see friction loss table. Vacuum Test A sample FlexHead was subjected to a vacuum of 25 inHG for a period of five minutes. After the successful completion of the Vacuum Test the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Pressure Cycling Test A sample FlexHead was filled with water and bent at a 90° angle and subjected to 20,000 cycles of pressure varying from 0 psi (0 kpa) to 175 psi (1205 kpa) at a rate of approximately 6 cycles per minute. After the successful completion of the pressure cycling tests the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Fatigue Test A sample FlexHead was subjected to 50,000 cycles of repeated flexing at a rate of 5 to 30 cycles per minute per section 8.3 of ISO standard 10380. After the successful completion of the fatigue test the sample was subjected to the hydrostatic pressure test at 700 psi and showed no signs of deterioration. The FlexHead successfully passed this test. Head Deployment A sample FlexHead installed in a suspended ceiling was fitted with a sprinkler head and pressurized to 26–175 psi. The sprinkler head was then activated by a heat source at various pressures, and the sprinkler head deployed. The assembly showed no signs of distortion or deterioration of performance on the assembly or sprinkler head. The FlexHead successfully passed this test. FM Global Testing — Approval Standard FM1637 FlexHead®series 2000 stainless steel sprinkler connections 10 FLEXIBLE SPRINKLER HOSE WITH FITTINGS FOR COMMERCIAL SUSPENDED CEILINGS Flexible sprinkler hose with threaded end fittings are for use in commercial suspended ceilings. The flexible hoses are to be installed according to the manufacturer’s directives. Unless indicated, the hoses have a rated working pressure of 175 (1205 kPa). Flexhead Industries, Inc. 56 Lowland St, Holliston MA 01746 Model NPT in. Hose Assembly length ft (m) 2024H 1/2 2 (0.6) 2036H 1/2 3 (0.9) 2048H 1/2 4 (1.2) 2060H 1/2 5 (1.5) 2072H 1/2 6 (1.8) The “H” designation indicates a pressure rating of 300 psi (2070 kPa). Approval on the 2000H series flexible metal sprinkler hose is limited for use in commercial suspended ceilings, with a ceiling bracket system manufactured by FlexHead Industries Inc. The brackets are identified below. Model NPT in. Hose Assembly length ft (m) 2024/2024 75 1/2 / 3/4 2 (0.6) 2036/2036 75 1/2 / 3/4 3 (0.9) 2048/2048 75 1/2 / 3/4 4 (1.2) 2060/2060 75 1/2 / 3/4 5 (1.5) 2072/2072 75 1/2 / 3/4 6 (1.8) This is a standard flexible hose with a pressure rating of 175 psi (1205 kPa). Approval on these models of flexible metal sprinkler hose is limited for use in commercial suspended ceilings, with a ceiling bracket system manufactured by FlexHead Industries Inc. The brackets are identified below. Model NPT in. Hose Assembly length ft (m) 2024E 1/2 (0.6) 2036E 1/2 3 (0.9) 2048E 1/2 4 (1.2) 2060E 1/2 5 (1.5) 2072E 1/2 6 (1.8) This is a standard flexible hose with a pressure rating of 175 psi (1205 kPa). Approval on these models of flexible metal sprinkler hose incorporates a stainless steel elbow welded on the outlet end of hose and are limited for use in commercial suspended ceilings, with a ceiling bracket system manufactured by FlexHead Industries Inc. The brackets are identified below. The seven FlexHead Industries, Inc. Brackets are identified as follows: Part Number SP-24-BKT (1) SP = Single Port (1) = 1 Piece 24 = Length in inches of bracket SP-24-BKT (2) (2) = 2 Piece MP-24-BKT MP = Multiport MP-24-BKT-2 SP-06-TZ-BKT TZ = Tech Zone 06 = Length in inches of bracket AD-16-BKT-2 AD = Adjustable 16 = Length in inches of bracket AD-24-BKT-2 24 = Length in inches of bracket BKT = Bracket Testing and Listings 11 Underwriters Laboratory Testing — Listing Standard UL1474 FlexHead®series 2000 stainless steel sprinkler connections Hydrostatic Pressure Test A sample FlexHead was subjected to a hydrostatic pressure of five (5) times the rated working pressure of 175 psi (1205 kpa) to 875 psi (6030 kpa) for a period of one minute. The assembly showed no signs of rupture, cracking, permanent distortion, or deterioration of performance characteristics. The FlexHead successfully passed this test. Vibration Test A sample FlexHead was subjected to hydrostatic pressure of 500 psi (3.45 MPa). The FlexHead hose was bent in a 90° angle and pressurized to 175 psi (1.21 MPa) and the mounting bracket and hose where then subjected to a total of 60 hours of vertical vibration and 60 hours of horizontal vibration with the amplitude of 0.04 inch (1.02 mm) at a continuously varying frequency between 18 and 37 hertz. After the successful completion of the vibration tests the sample was subjected to the hydrostatic pressure test at 500 psi and showed no signs of deterioration or leakage. The FlexHead successfully passed this test. Friction Loss (Equivalent length of pipe) To determine the effect of the FlexHead to the discharge coefficient of the sprinkler, the average friction loss through the FlexHead connector shall be equated to the theoretical length of nominal 1 inch diameter schedule 40 sprinkler pipe which would produce the same amount of friction loss. Please see friction loss table. Mechanical Strength Test A sample FlexHead was secured and subjected to a torsion force with a torque of 60 pound-feet (81 Nm) applied to the outlet. After the successful completion of the mechanical strength test the sample was subjected to the hydrostatic pressure test at 175 psi (1205 kpa) and showed no signs of deterioration or leakage. The FlexHead successfully passed this test. High Temperature Exposure Test A sample FlexHead was subjected to hydrostatic pressure of 500 psi (3.45 MPa) and then subjected to a temperature of 375° F (191° C) for a period of 90 days. After the successful completion of the high temperature test the sample was subjected to the hydrostatic test of 500 psi (3.45 MPa) for a period of one minute and showed no signs of deterioration or leakage. The FlexHead connector successfully passed this test. Salt Spray Corrosion Test A sample FlexHead was subjected to salt spray (fog) connector test, per ASTM B117-94, for a period of 10 days and showed no signs of deterioration or incipient corrosion. The FlexHead successfully passed this test. Water Hammer Test A sample FlexHead was subjected to 3,000 applications of pressure pressure surges from 50-500 psig at a rate of 60 cycles per minute and showed no signs of deterioration or leakage. After the successful completion of the water hammer test the FlexHead was subjected to the hydrostatic test of 500 psi (3.45 MPa) for a period of one minute and showed no signs of deterioration or leakage. The FlexHead successfully passed this test. Freezing Test A sample FlexHead was filled with water and exposed to an atmosphere of 10 F (-29 C) for a period of 24 hours and showed no signs of deterioration or leakage. After the successful completion of the freezing test the FlexHead was subjected to the hydrostatic test of 500 psi (3.45 MPa) for a period of one minute and showed no signs of deterioration or leakage. The FlexHead successfully passed this test. FlexHead commercial fire sprinkler connections 12 VENF.EX5269 Flexible Sprinkler Hose Fittings Certified for USA and Canada FLEXHEAD INDUSTRIES EX5269 LOWLAND IND PARK 56 LOWLAND ST HOLLISTON, MA 01746 USA Models 2024H, 2036H, 2048H, 2060H, 2072H, flexible sprinkler hose fittings having a 300 psi rated pressure. For use with ordinary, intermediate and high temperature rated automatic sprinklers. Models 2024S, 2036S, 2048S, 2060S, 2072S flexible sprinkler hose fittings having a 175 psi rated pressure. Fore use with ordinary, intermediate and high temperature rated automatic sprinklers. Models 2024 24 OAL, 2036 36 OAL, 2048 48 OAL, 2060 60 OAL, 2072 72 OAL, flexible sprinkler hose fittings having a 175 psi rated pressure. Fore use with ordinary intermediate and high temperature rated automatic sprinklers. Modes 2024I, 2036I, 2048I, 2060I, 2072I flexible sprinkler hose fittings having a 175 psi rated pressure. Fore use with ordinary, intermediate and high temperature rated automatic sprinklers. Maximum number of bends, maximum bend angles and associated pressure loses are shown in the manufacturer’s installation instructions. FlexHead commercial fire sprinkler connections 13 Testing and Certifications Loss Prevention Certification Board — Loss Prevention Standard LPS 1261 FlexHead®series 2000 stainless steel sprinkler connections Hydrostatic Pressure Flexible hose will be subjected to 4 times the maximum working pressure for a period of one hour. FlexHead successfully passed this test. Elevated Temperature Test Flexible hose will be subjected to elevated temperature of 122F (50C) for 90 days, then subjected to 4 times the maximum working pressure. FlexHead successfully passed this test. Sulphuric Acid Test Flexible hose will be subjected to 4 times the maximum working pressure after conditioning in sulphuric acid. FlexHead successfully passed this test. Crushing Load Test The flexible connection with the cover removed shall be subjected to a crushing load of 100kg applied evenly over a length of 50mm for 30s. The connection shall not collapse or show signs of permanent deformation in excess of 5% of any appropriate dimension measured before the test. FlexHead successfully passed this test. Salt Spray Test Flexible hose will be subjected to salt spray conditioning in accordance to BSEN 60068-2- 53:1996 Test K6 Salt Mist Cyclic (Severity 1). Then it will be subjected to hydrostatic test 4 times maximum working pressure. FlexHead successfully passed this test. SO2 Conditioning Test Flexible hose will be subjected to 4 times the maximum working pressure after completion of the SO2 conditioning. FlexHead successfully passed this test. Dry Pipe Fire Test A flexible assembly shall be pressured with air to 3 bar for 3 minutes. The flexible hose assembly shall then be subjected to a fire test. The air pressure shall be kept constant by venting. The flexible hose must maintain integrity of the pipework throughout the test.FlexHead successfully passed this test. Sprinkler head Activation Test Flexible hose and bracketing system will be installed to installation instructions into a 600mm x 600mm ceiling tile. Sprinkler head will be activated at 12 bar (175 PSI) and maintain running pressure at 11 bar (160 PSI) for 2 minutes. The sprinkler head must remain in position. FlexHead successfully passed this test. Pressure Loss Test To determine the effect of the flexible hose to the discharge coefficient of the sprinkler, the average friction loss through the flexible hose shall be equated to the theoretical length of nominal 1” diameter schedule 40 sprinkler pipe which would produce same amount of friction loss. Please see friction loss table. 14 15 16 17 Underwriters Laboratories Inc.® June 21, 2001 FlexHead Industries Mr. Norm MacDonald 56 Lowland St. Holliston, MA 01746 Our Reference: File EX5269 Subject: FlexHead Flexible Sprinkler Hose Fittings Installed Onto Dry Wall Ceiling Grid Dear Mr. MacDonald: This letter is in regard to the subject. Base upon review of the FlexHead UL Listed flexible sprinkler hose fitting system, installation onto a dry wall ceiling grid is acceptable when the ceiling-mounted bracket is screwed to a rigid surface. Self-tapping screws are used to affix the FlexHead mounting bracket to the surface, using the four ports provided which are pre- drilled onto the mounting bracket. Very truly yours, EMIL W. MISICHKO (Ext. 42036) Engineering Group Leader Conformity Assessment Services Department 3011CNBK Emil W. Misichko@us.ul.com A not-for-profit organization dedicated to public safety and committed to quality service 18 19 FlexHead commercial fire sprinkler connections 20 Limited Warranty FlexHead Industries, Inc. warrants that its products will be free from defects in materials and workmanship under normal conditions of use and service for a period of one year from date of sale. Our obligation under this warranty is limited to repairing or replacing any product that is returned to us with transportation charges prepaid within one year after the date of original sale and that our examination shows to our satisfaction to have been defective in materials or workmanship under normal conditions of use and service. The decision as to whether to repair or to replace any product shall be made by us, and any repair shall be made at our facility. Notwithstanding the foregoing, the following are specifically excluded from the coverage of this warranty: (a) the sprinkler head of any FlexHead Industries, Inc. product, but FlexHead Industries, Inc. hereby assigns to the original purchaser of any such product the right to enforce the warranty, if any, issued by the manufacturer of such sprinkler head; (b) defects resulting from ordinary wear and tear, including, without limitation, the replacement of the so called poly bag components of any FlexHead Industries, Inc. product; (c) products that have been altered in any manner by the buyer or by anyone other than FlexHead Industries, Inc.; (d) products that have been subjected to misuse, abusive use, or damage by accident or casualty; (e) products that have been installed or used in a manner contrary to our specifications, instructions or recommendations, (f) products that have been installed or used in a manner that is not in compliance with all applicable requirements of any code, law, regulation or rule of any federal, state or local governmental or industry authority; and (g) products that have not been inspected and maintained in accordance with our specifications, instructions or recommendations, including, without limitation, our recommendations as to following the inspection and maintenance standards published by Factory Mutual Research Corporation (FMRC) and the National Fire Protection Association (NFPA); and (h) products that have been affected by Microbiologically Influenced Corrosion (MIC). This warranty is not assignable and shall benefit only the original purchaser of a FlexHead Industries, Inc. product. If any provision hereof or any portion of any provision shall be held invalid, the remainder of this Limited Warranty shall not be affected thereby, and all provisions of this Limited Warranty shall remain valid and in full force and effect to the fullest extent permitted by law. THIS WARRANTY IS IN LIEU OF ALL IMPLIED WARRANTIES, INCLUDING, BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY AND WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. NOTWITHSTANDING ANY PROVISION TO THE CONTRARY HEREIN OR ANY APPLICABLE LAW TO THE CONTRARY, IN NO EVENT SHALL FLEXHEAD INDUSTRIES, INC. BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANCES WHATSOEVER, WHETHER ARISING FROM ANY BREACH OF THIS LIMITED WARRANTY OR OTHERWISE ARISING FROM OR IN CONNECTION WITH THE USE OR OPERATION OF, OR ANY DEFECT IN, ANY FLEXHEAD INDUSTRIES, INC. PRODUCT, OR OTHERWISE. The risk of damages from any breach of warranty with respect to injury to any person will be born by the purchaser of FlexHead Industries, Inc. product. Your security is our business. FlexHead Industries was founded in 1992 to help engineers, builders and owners increase the safety of their buildings. Our patented sprinkler connection technologies show that it's possible to comply with codes cost-effectively. We're proud to help reduce the risks of property damage and loss of life in a wide variety of buildings, domestically and world-wide. FlexHead manufactures sprinkler connections for all types of applications including: U.S. and international patents pending: #5,396,959, #5,570,745, #6,123,154, #6,119,784, #6,752,218 The FlexHead name and logo are trademarks of FlexHead Industries. FGG/BM®System Compatible indicates this product has been tested and is monitored on an ongoing basis to assure chemical compatibility with FlowGuard Gold®, BlazeMaster®, and Corzan®pipe and fittings. FGG/BM®, FlowGuard Gold®, BlazeMaster®, and Corzan®are registered trademarks of Noveon IP Holdings Corp. The best idea in sprinkler systems since water 56 Lowland Street Holliston, Massachusetts 01746 toll-free 800-829-6975 (508) 893-9596 fax (508) 893-6020 info@flexhead.com www.flexhead.com Commercial ●Government ●Offices ●Restaurants ●Retail ●Schools Cleanrooms ●Biotechnology ●Electronics ●High-end commercial ceilings ●Pharmaceuticals ●Semiconductors Exhaust ducts ●Aerospace ●Automotive ●Biotechnology ●Electronics ●Forest products/ paper pulp ●Laboratories ●Petrochemical ●Pharmaceuticals ●Restaurants ●Semiconductors ●Steel manufacturers Institutions ●Concrete penetrations for sidewall and pendant applications ●Correctional centers ●Mental health facilities Seismically qualified. FlexHead connections allow for independent movement between sub-mains and ceilings. They’re the only flexible sprinkler connection to be qualified for use in Seismic Design Categories C, D, E and F. 5M/SDP/11-06 FlexHead commercial fire sprinkler connections Project: Oxoboxo Lofts Location: Uncasville, CT Date:12/18/19 Architect:Subcontractor OR MEP Eng: Vendor:Synergy Fire Systems Structural Eng: Civil Eng: Submittal Pipe Hangers and Supports Env Eng:Description: Hanger Assemblies Specs. Section: Construction Manager's Stamp Area Page: Paragraph: X First Submission Resubmission #: X Submitted as Specified Submitted as Substitution (As equal) Comments: Architect's Stamp Area Engineer's Stamp Area (As Required) Received Stamp Area PaulB Baily ArchitectsAztech Engineers PH-11.11 PROJECT INFORMATION APPROVAL STAMP Project:q Approved Address:q Approved as noted Contractor:q Not approved Engineer:Remarks: Submittal Date: Notes 1: Notes 2: PIPE RINGS Fig. 69 Adjustable Swivel Ring, Tapped Per NFPA Standards Size Range: 1⁄2" through 8" Material: Carbon steel Finish: Galvanized Service: Recommended for suspension of non-insulated stationary pipe line. Maximum Temperature: 650° F Approvals: Complies with Federal Specification A-A-1192A (Type 10), WW-H-171-E (Type 10), ANSI/MSS SP-69 and MSS SP-58 (Type 10). UL Listed and FM Approved (Sizes 3⁄4" - 8"). Features: • Threads are countersunk so that they cannot become burred or damaged. • Knurled swivel nut provides vertical adjustment after piping is in place. • Captured swivel nut in the 1⁄2" through 6" sizes. The capture is permanent in the bottom portion of the band, allowing the hanger to be opened during installation if desired, but not allowing the nut to fall completely out. Ordering: Specify size, figure number and name. Note: The acceptability of galvanized coatings at temperatures above 450°F is at the discretion of the end user. Metric nut available upon request. Non-captured nut also available upon request. Fig. 69: LOAdS (LbS) • WeighT (LbS) • diMeNSiONS (iN) Pipe Size Max Load Weight Rod Size A B C F GWidth 1⁄2 300 0.10 3⁄8 27⁄8 2 19⁄16 5/8 3⁄4 0.10 23⁄4 17⁄8 15⁄16 1 0.10 29⁄16 111⁄16 1 11⁄4 0.10 25⁄8 13⁄4 7⁄811⁄2 0.10 23⁄4 17⁄8 2 0.11 31⁄4 23⁄8 11⁄8 21⁄2 525 0.20 4 23⁄4 15⁄16 3/4 3 0.20 313⁄16 215⁄16 13⁄16 4 650 0.30 411⁄16 313⁄16 19⁄165 1,000 0.54 1⁄2 55⁄16 43⁄8 6 0.65 611⁄16 59⁄16 21⁄4 8 1.00 8 7 211⁄16 1 Note: Reflects changes in rod diameter from previously published data per recent revisions in MSS-SP-58 & 69 A BCF CL G B CF A CL F G 11/4" through 8" pipe 1/2" through 1" pipe • THREADED ROD • STUDS • ANCHOR BOLTS • U-BOLTS • COUPLING NUTS • SPECIALS ... a prime U.S. manufacturer of a wide range of quality threaded products. ROCKY MOUNTAINDIVISION DENVER, CO TO ORDER CALL1-800-354-3330www.aatprod.com MIDWESTDIVISION INDIANAPOLIS, IN MID-ATLANTICDIVISION LANCASTER, PA STUDS - STOCK THREADED ROD - STOCK SIZE RANGE • Diameters: 2-56 to 2” • Lengths: 1’ to 12’ • Tube Quantities: 1 to 50 depending on diameter MATERIALS • Low Carbon Steel • T304/T316 Stainless • ASTM A193 B7 • ASTM A449 • Brass • Aluminum • Silicon Bronze FINISHES • Plain/Oil • Clear Zinc Plated • Yellow Zinc Plated • Hot Dip Galvanized • Black Oxide • Nickel Plated THREADS • Coarse (right & left hand) • Fine (right & left hand) • Metric • Acme • Ball Screw SIZE RANGE • Diameters: 2-56 to 2” • Lengths: 1/2” to 12” MATERIALS • Low Carbon Steel • T304/T316 Stainless • ASTM A193 B7 • ASTM A449 • Brass • Aluminum • Silicon Bronze FINISHES • Plain/Oil • Clear Zinc Plated • Yellow Zinc Plated • Hot Dip Galvanized • Black Oxide • Nickel Plated • Passivated THREADS • Coarse (right & left hand) • Fine (right & left hand) • Metric • Acme • Ball Screw ANCHOR BOLTS - STOCK MATERIALS • Low Carbon Steel FINISHES • Plain/Oil • Hot Dip Galvanized • Mechanical Galvanized THREADS • Coarse ANCHOR BOLT KITS • Anchor Bolts • Nuts and Washers • Up to 1” Diameter • Plain/Oil & HDG U-BOLTS - STOCK SIZE RANGE • Figure W 137, 1/2” to 24” Pipe Size FINISHES THREADS • Coarse MATERIALS • Low Carbon Steel • T304/T316 Stainless SIZE RANGE • 3/8” - 16 x 6” to 12” Lengths • 1/2” - 13 x 6” to 24” Lengths • 5/8” - 11 x 8” to 24” Lengths • 3/4” - 10 x 8” to 36” Lengths • 1” - 8 x 12” to 36” Lengths In addition to carrying an inventory of a wide range of in-stock products, All America will work with you to design and build custom parts. All America offers a broad range of sizes, materials, finishes, and threads as well as drawing, bending, welding, assembly and packaging capabilities to produce the precise size, shape and specification you need. All America has solid engineering expertise and a thorough understanding of our customer’s technical requirements. If you have a challenging application, turn to All America Threaded Products, Inc. We have over 300 years of combined industry experience and are ready to work with you to develop a threaded product solution. SPECIALS ANCHOR BOLT KITS • Anchor Bolts • Nuts and Washers • Up to 1” Diameter • Plain/Oil & HDG COUPLING NUTS - STOCK SIZE RANGE • 10-24 to 1”- 8 • Short & Long MATERIALS • Low Carbon Steel FINISHES • Plain/Oil • Clear Zinc Plated PRODUCTS • Threaded Rod • Studs 1 • Anchor Bolts 2 • U-Bolts • Eye Bolts • J-Bolts SIZE RANGE • Diameters: 2-56 to 2” • Lengths: 1/2” to 20’ FINISHES • Plain/Oil • Clear Zinc Plated • Yellow Zinc Plated • Hot Dip Galvanized • Black Oxide • Nickel Plated • Electrolytic Tin Plating • Mechanical Galvanized • Passivated THREADS • Coarse (right & left hand) • Fine (right & left hand) • Metric • Acme • Ball Screw BENT PRODUCTS 3 • Round Bends • Square Bends • V-Bends • Hook Bolts • Eye Bolts • J-Bolts CAPABILITIES • Specialized Assemblies • Specialized Packaging 1 Studs: - Single or Double-End Threaded - Blank Pins or Knurled Finish - Cut or Rolled Threads - Chamfered Ends 2 Anchor Bolts: Welded Assemblies 3 Bent Products: Any bend, (including multiple bends) in any material or finish. • Low Carbon Steel • T304/T316 Stainless • ASTM A193 B7 • ASTM A449 • Brass • Aluminum • Silicon Bronze • C1038 - C1045 • C1541 • ASTM F1554 Grade 105 MATERIALS THREADED ROD • STUDS • ANCHOR BOLTS • U-BOLTS • COUPLING NUTS • SPECIALS ROCKY MOUNTAIN DIVISION 4661 Monaco Street Denver, Colorado 80216 1-800-354-3330 TOLL 1-303-285-3200 TEL 1-303-355-1499 FAX MIDWEST DIVISION 1929 Columbia Avenue Indianapolis, Indiana 46202 1-800-354-3330 TOLL 1-317-921-3000 TEL 1-317-921-3011 FAX MID-ATLANTIC DIVISION 731 Martha Avenue Lancaster, Pennsylvania 17601 1-800-354-3330 TOLL 1-717-283-4344 TEL 1-717-283-4677 FAX All America Threaded Products, Inc. www.aatprod.com HEADQUARTERS • Large inventories in stock. • Fill rates in excess of 99%. • Wide selection of materials, finishes, threads and sizes. • Company owned delivery trucks. • In-house plating (clear and yellow zinc - RoHS). • Vast majority of product manufactured in the U.S.A. • Division of Acme Manufacturing Company, Inc. Sammys® for Wood .......................................................................................................................... 4 Sidewinder® for Wood ....................................................................................................................... 5 Sammys Swivel Head™ for Wood ......................................................................................................5 Sammys® for Steel ............................................................................................................................ 6 Sidewinder® for Steel ........................................................................................................................ 7 Sammys Swivel Head™ for Steel .......................................................................................................7 Sammy X-Press® ...............................................................................................................................8 Sidewinder X-Press™ .........................................................................................................................8 Swivel X-Press™ ................................................................................................................................9 Sammy X-Press It® Installation Tool ..................................................................................................9 Sammys® for Concrete ................................................................................................................... 10 Sidewinder® for Concrete ................................................................................................................10 Sammys Swivel Head™ for Concrete ................................................................................................11 Concrete/Wood Installation Kit ........................................................................................................ 11 Sammys Toggle™ ............................................................................................................................ 12 Ceiling Screws .................................................................................................................................12 Dektite® Pipe Flashing .....................................................................................................................13 Speedy Pole Tool™.......................................................................................................................... 13 Spot Rite Level™ ..............................................................................................................................13 Approvals and Listings ....................................................................................................................14 Special Notes ..................................................................................................................................15 TABLE OF CONTENTS Warranty • Disclaimer of Warranty Proper fastener connection design takes in to account where and how fasteners are used. Allowance for special characteristics in materials, differences in materials, differences in types of materials being joined, unique or unusual environmental service or installation conditions and the safety factors required by anticipating normal or short term loading conditions must be considered. Due to possible differences in specifications, applications, and interpretation of results, purchasers and specifiers must make their own evaluation of the products, to determine the suitability of these products for intended use. All warranties of Buildex products, expressed or implied, including the warranties of merchantabilty and fitness for particular purposes are specifically excluded except for the following: Buildex will repair or replace any product which, within twelve months after sale by Buildex or its distributors, is found by Buildex to be defective in material or workmanship - normal wear and tear accepted. This is the sole warranty of Buildex and the sole remedy available to distributor or buyer. Buildex shall not be liable for any injury, loss or damage, direct, indirect, or consequential, arising out of the use of, or the inability to use, any Buildex product. For the most up to date information, visit www.itwbuildex.com 3 To find a distributor near you, call 800-BUILDEX INSTALLATION STEPS - VERTICAL INTO CONCRETE: 1. Using an SDS 250 carbide tip bit or a HEX RECEIVER with a #250 carbide tip bit, pre-drill the concrete member to a depth of 2” with a hammer/rotary hammer drill set on impact mode. 2. After pre-drilling has been completed, install the SLEEVE TOOL over the bit (the bit should remain in the drill), and insert the #14 (black) nut driver (p/n 8113910) into the opposite end (see Vertical Installation note above). 3. Insert the CST screw into the nut driver. 4. Place tip of screw into the pre-drilled hole, turn impact/drill unit to drill mode and begin insertion. When the nut driver spins freely on the CST screw, installation is complete. Stop and remove drill. 5. The concrete screw is ready to receive 1/4”, 3/8”, 1/2”, or metric all thread rod or bolt stock. (#14SW red nut driver used with 1/2” screw) Note: Use a 1200 maximum RPM drill for installation. Note: Do not install concrete screws while the drill unit is in impact mode — doing so will destroy the pullout factor of the screw. INSTALLATION STEPS - HORIZONTAL INTO CONCRETE: 1. Using an SDS 250 carbide tip bit or a HEX RECEIVER with a #250 carbide tip bit, pre-drill the concrete member to a depth of 2” with a hammer/ rotary hammer drill set on impact mode. 2. After pre-drilling has been completed, install the SLEEVE TOOL over the bit (the bit should remain in the drill), and insert the #14SW (red) nut driver (p/n 8114910) into the opposite end. 3. Insert the SWC screw into the nut driver. 4. Place tip of screw into the pre-drilled hole, turn impact/drill unit to drill mode and begin insertion. When the nut driver spins free on the SWC screw, installation is complete. Stop and remove drill. 5. The SWC screw is ready to receive 1/4”, 3/8” or metric all thread rod or bolt stock. Note: Use a 1200 maximum RPM drill for installation. Note: Do not install concrete screws while the drill unit is in impact mode — doing so will destroy the pullout factor of the fastener. INSTALLATION INSTRUCTIONS FOR CONCRETE SPECIAL NUT DRIVER SYSTEM: The nut drivers were designed with a unique spin-off feature which provides a fast and safe installation each time. When the face of the driver comes into contact with the material you are installing into, continue drilling until nut driver spins free. Installation is then complete. Warranty requires the use of the appropriate nut driver for installations. INSTALLATION STEPS - VERTICAL INTO WOOD & STEEL: 1. Insert the appropriate nut driver into a 3/8” or 1/2” portable drill. 2. Insert the SAMMYS® into the #14 (black) nut driver (p/n 8113910). Drill should be in a vertical position. 3. Push the face of the nut driver tight to the member. Begin installation when the nut driver spins freely on the SAMMYS, stop drill and remove. 4. The SAMMYS is now ready to receive 1/4”, 3/8”, 1/2” or metric all thread rod, bolt stock. (The 1/2” requires the #14SW red nut driver) Note: When installing DSTR, follow the above instructions, then add retainer nut and torque to 20 foot lbs. for maximumpullout in purlin steel. INSTALLATION STEPS - HORIZONTAL INTO WOOD & STEEL: 1. Insert the appropriate nut driver into a 3/8” or 1/2” portable drill. 2. Insert the SAMMYS into the #14SW (red) nut driver (p/n 8114910). With drill unit in a horizontal position and at a right angle to the structural member, begin installation. 3. When the nut driver spins freely on the SAMMYS, stop the drill and remove. 4. The unit is now ready to receive 1/4”, 3/8”, M10, M8 or metric all thread rod or bolt stock. Note: When installing SWDR, follow the above instructions, then add retainer nut and torque to 20 foot lbs. for maximum pullout in purlin steel. INSTALLATION INSTRUCTIONS FOR WOOD & STEEL 4 For the most up to date information, visit www.itwbuildex.com Wood Flooring Wood Joist Double Sheetrock Ceiling Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)UL Test Load (lbs)FM Test Load (lbs)Box Qty CaseQty VERTICAL MOUNT 1/4"8002957 GST 100 1/4 x 1"210 (7/16” OSB)670 (3/4” Ply)25 125 1/4"8003957 GST 200 1/4 x 2"1760 (Fir)25 125 1/4"8004957 GST 300 1/4 x 3"2060 (Fir)25 125 3/8"8007957 GST 10 1/4 x 1"210 (7/16” OSB)670 (3/4” Ply)300 25 125 3/8"8008957 GST 20 1/4 x 2"1760 (Fir)850 1475 25 125 3/8"8068925 GST 20-SS 1/4 x 2"1760 (Fir)850 25 125 3/8"8009925 GST 25-380 3/8 x 2-1/2"2113 (Fir)1500 25 125 3/8"8010957 GST 30 1/4 x 3"2060 (Fir)1500 1475 25 125 3/8"8069925 GST 30-SS 1/4 x 3"2060 (Fir)25 125 3/8"8011925 GST 40 1/4 x 4"2180 (Fir)25 125 1/2"8013925 GST 2 1/4 x 2"1760 (Fir)25 125 1/2"8014925 GST 2.5-380 3/8 x 2-1/2"2113 (Fir)25 125 1/2"8015925 GST 3 1/4 x 3"2275 (Fir)25 125 Not less than2” nominal width (1-1/2”) Not less than 3” nominal thickness (2-1/2”) (depth or side of vertical member) #14 Black Nut DriverPart # 8113910 SPECIAL NUT DRIVER SYSTEM: The nut drivers were designed with a unique spin-off feature which provides a fast and safe installation each time. When the face of the driver comes intocontact with the material you are installing into, continue drilling until nut driver spins free. Installation is then complete. Warranty requires the use of the appropriate nut driver for installations. #14 SW Red Nut Driver Part # 8114910 Composite / TrussConsult truss manufacturer for recommended installation point. *Pre-drilling may be required for GST 25-380 . Tool available on page 11. For vertical use - install in center of lower face. Minimum 2” embedment into base material for NFPA 13 compliance. • No pre-drilling required. • Quick to install using the Sammy Nut Driver with an 18V cordless drill/driver. • Saves time from traditional methods. • Reduces installation costs. • Made in the U.S.A. SAMMYS® FOR WOOD Application Product Features Watch a video demonstration atwww.itwbuildex.com SAMMYS® FOR WOOD - Vertical Application 5 To find a distributor near you, call 800-BUILDEX STEELSTEELWOODAPPROVALSACCESSORIESCONCRETENot less than 2” nominal width (1-1/2”) up to 3-1/2” pipe; not less than 3” (2-1/2”) nominal width 4” & 5” pipe Minimum 2-1/2” from bottom for branch lines. Minimum 3” from bot-tom for main lines. Exception: This requirement shall not apply to 2” or thicker nailing strips resting on top of steel beams. Floor Joist Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)UL Test Load (lbs)Box Qty Case Qty HORIZONTAL MOUNT 1/4"8019957 SWG 200 1/4 x 2"1725 (Fir)25 125 3/8"8020957 SWG 10 1/4 x 1"622 (Fir)300 25 125 3/8"8021957 SWG 20 1/4 x 2"1725 (Fir)1050 25 125 3/8"8073925 SWG 20-SS 1/4 x 2"1725 (Fir)850 25 125 3/8"*8022925 SWG 25-380 3/8 x 2-1/2"2249 (Fir)1500 25 125 3/8"8023925 SWG 30 1/4 x 3"1884 (Fir)25 125#14 SW Red Nut Driver Part # 8114910 • No pre-drilling required. • Quick to install using the Sammy Nut Driver with an 18V cordless drill/driver. • Saves time from traditional methods. • Reduces installation costs. • Made in the U.S.A. Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)UL Test Load (lbs)FM Test Load (lbs)Min Thickness Box Qty Case Qty SWIVEL MOUNT 3/8"8139957 SH-GST 20 1/4 x 2"1257 (Fir)1050 1475 25 125 3/8"8141957 SH-GST 30 1/4 x 3"1720 (Fir)1500 1475 25 125 3/8"*8269957 SH-GST/CST 20 5/16 x 1-3/4”1903 Dim. Lumber1406 @ 45°off vertical Dim. Lumber 1500850 @ 45°25 125 1/2”8303957 SH-GST/CST 2.0 5/16 x 1-3/4”903 Dim. Lumber1406 @ 45°off vertical Dim. Lumber 25 125 #14 Black Nut DriverPart # 8113910 • Eliminates distortion of threaded rod. • Accommodates up to 3 ½” x 12 pitch roof. • Allows 17° deflection from vertical. • Saves time from traditional methods. • Reduces installation costs. • Made in the U.S.A. Application Product Features Application Product Features Composite / TrussConsult truss manufacturer for recommended installation point. *Pre-drilling may be required for Model SWG 25-380. Tool available on page 11. Watch a video demonstration atwww.itwbuildex.com SIDEWINDER® FOR WOOD - Horizontal Application SAMMYS SWIVEL HEAD™ FOR WOOD - Swivel Application #14 SH Orange Nut DriverPart # 8273910 * May require pre-drilling; consult joist manufacturer. * May require pre-drilling; consult joist manufacturer. 6 For the most up to date information, visit www.itwbuildex.com Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)UL Test Load (lbs)FM Test Load (lbs)Min Thick Max Thick Box Qty Case Qty VERTICAL MOUNT 1/4"8024957 DSTR 100 *1/4-20 x 1" TEKS 3 1510 (20 ga.).036"-20 ga 3/16"25 125 1/4"8025957 DST 100 1/4-14 x 1" TEKS 3 446 (20 ga.).036"-20 ga 3/16"25 125 1/4"8026957 DST 150 1/4-14 x 1-1/2" TEKS 3 970 (16 ga.).036"-20 ga 3/16"25 125 1/4"8027957 DST 200 1/4-14 x 2" TEKS 3 446 (20 ga.).036”-20 ga 3/16”25 125 1/4"8030957 TEK 500 12-24 x 1-1/2" TEKS 5 3125 (3/16").188”-3/16”1/2"25 125 3/8"8038957 DSTR 1 *1/4-20 x 1" TEKS 3 1510 (20 ga.)1500 1475 .036"-20 ga 3/16"25 125 3/8"8037957 DSTR 1-1/2 *12-24 x 1-1/2" TEKS 5 1510 (3/16")1500 1475 .060”-16 ga.1/2"25 125 3/8"8039957 DSTR 516 *5/16-18 x 1-1/4" TEKS 3 2200 (20 ga.)1500 1475 .036"-20 ga 3/16"25 125 3/8"8040957 DST 10 1/4-14 x 1" TEKS 3 446 (20 ga.)970 (16 ga.).036"-20 ga 3/16"25 125 3/8"8077925 DST 10-SS 1/4-14 x 1" TEKS 3 446 (20 ga.)970 (16 ga.).036"-20 ga 3/16"25 125 3/8"8041957 DST 15 1/4-14 x 1-1/2" TEKS 3 446 (20 ga.)970 (16 ga.).036"-20 ga 3/16"25 125 3/8"8078925 DST 15-SS 1/4-14 x 1-1/2" TEKS 3 446 (20 ga.)970 (16 ga.).036"-20 ga 3/16"25 125 3/8"8042957 DST 20 1/4-14 x 2” TEKS 3 446 (20 ga.)970 (16 ga.).036"-20 ga 3/16"25 125 3/8"8043957 DST 25 1/4-14 x 2-1/2" TEKS 3 446 (20 ga.)970 (16 ga.).036"-20 ga 3/16"25 125 3/8"8044957 DST 30 1/4-14 x 3" TEKS 3 446 (20 ga.)970 (16 ga.).036"-20 ga 3/16"25 125 3/8"8045957 DST 516 5/16-18 x 1-1/4" TEKS 3 1500 (3/16")1500 1475 .125"-1/8"3/16"25 125 3/8"8046957 TEK 50 12-24 x 1-1/2" TEKS 5 3125 (3/16")1500 1475 .250”-1/4”1/2"25 125 1/2"8031925 DST 2.0 1/4-14 x 2" TEKS 3 446 (20 ga.)970 (16 ga.).188"-3/16"1/4"25 125 1/2"8033925 DSTR 1.0 *1/4-20 x 1" TEKS 3 1510 (20 ga.).036"-20 ga 3/16"25 125 1/2"8034925 DSTR 5.16 *5/16-18 x 1-1/4" TEKS 3 2220 (20 ga.).036"-20 ga 3/16"25 125 1/2"8035925 DST 5.16 5/16-18 x 1-1/4" TEKS 3 1500 (3/16").125"-1/8"3/16”25 125 1/2"8036925 TEK 5.0 12-24 x 1-1/2" TEKS 5 3125 (3/16").188"-3/16"1/2"25 125 #14 BlackNut DriverPart # 8113910 #14 SW Red Nut Driver Part # 8114910 SPECIAL NUT DRIVER SYSTEM: The nut drivers were designed with a unique spin-off feature which provides a fast and safe installation each time. When the face of the driver comes into contact with the material you are installing into, continue drilling until nut driver spins free. Installation is then complete. Warranty requires the use of the appropriate nut driver for installations. pre -drillingno required • Made with Teks® self-drilling fasteners - no pre-drilling required. • Installs into steel range from 20 gauge – 1/2” thicknesses. • Saves time from traditional methods. • Reduces installation costs. • Quick to install using the Sammys Nut Driver with an 18V cordless drill/driver. • A standard screwgun with a depth sensitive nosepiece should be used to install Teks. For optimal fastener performance, the screwgun should be a minimum of 6 amps and have an RPM range of 0-2500. • Made in the U.S.A. SAMMYS® FOR STEEL Watch a video demonstration atwww.itwbuildex.com Application Product Features SAMMYS® FOR STEEL - Vertical Application *Includes retaining nut 7 To find a distributor near you, call 800-BUILDEX STEELSTEELWOODAPPROVALSACCESSORIESCONCRETEApprovals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)UL Test Load (lbs)FM Test Load (lbs)Min Thick MaxThick Box Qty Case Qty SWIVEL MOUNT 3/8"8137957 SH-DSTR 1*1/4-20 X 1”TEKS 3 3220 (3/16”)1500 1475 .035”3/16”25 125 3/8"8268957 SH-TEK 50 12-24 x 1-3/4" TEKS 5 2368 (1/2" steel Vertical) 1306 (45° off Vertical) 2281 (3/16” HSS) 1585 (3/16” HSS 45° off Vertical) 1500 (Vertical) 850 (45° off Vertical) 4" 2-1/2” 3/16"1/2"25 125 1/2”8270957 SH-TEK 5.0 12-24 x 1-3/4” TEKS 5 2368 (1/2” steel Vertical) 1306 (45° off Vertical) 2281 (3/16” HSS) 1585 (3/16” HSS 45° off Vertical) 3/16"1/2"25 125 #14 Black Nut DriverPart # 8113910 Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)UL TestLoad (lbs)FM TestLoad (lbs)MinThickness Max Thickness Box Qty Case Qty HORIZONTAL MOUNT 1/4"8047957 SWD 100 1/4-14 x 1" TEKS 3 1477 (16 ga.).060"-16 ga 3/16"25 125 1/4"8049957 SWDR 100 *1/4-20 x 1" TEKS 3 1900 (20 ga.).036"-20 ga 3/16"25 125 3/8"8050957 SWD 10 1/4-14 x 1" TEKS 3 1477 (16 ga.).060"-16 ga 3/16"25 125 3/8"8080925 SWD 10-SS 1/4-14 x 1" TEKS 3 1477 (16 ga.).060"-16 ga 3/16"25 125 3/8"8051957 SWD 15 1/4-14 x 1-1/2" TEKS 3 1477 (16 ga.).060"-16 ga 3/16”25 125 3/8"8052957 SWD 20 1/4-14 x 2" TEKS 3 1477 (16 ga.).060"-16 ga 3/16”25 125 3/8"8053957 SWD 516 5/16-18 x 1-1/4" TEKS 3 2480 (20 ga.).036”-20 ga 3/16”25 125 3/8"8055957 SWDR 1 *1/4-20 x 1" TEKS 3 1900 (20 ga.)1500 1475 .036"-20 ga 3/16"25 125 3/8"8054957 SWDR 1-1/2 *12-24 x 1-1/2" TEKS 5 2375 (3/16")1500 1475 .188"-3/16"1/2"25 125 3/8"8056957 SWDR 516 *5/16-18 x 1-1/4" TEKS 3 2480 (20 ga.)1500 1475 .036"-20 ga 3/16"25 125 3/8"8057957 SWT 15 12-24 x 1-1/2" TEKS 5 2375 (3/16").188"-3/16"1/2"25 125 #14 SW Red Nut Driver Part # 8114910 pre -drillingno required *Includes retaining nut • Made with Teks® self-drilling fasteners - no pre-drilling required. • Installs into steel range from 20 gauge – 1/2” thicknesses. • A standard screwgun with a depth sensitive nosepiece should be used to install Teks. For optimal fastener performance, the screwgun should be a minimum of 6 amps and have an RPM range of 0-2500. • Saves time from traditional methods. • Reduces installation costs. • Quick to install using the Sammys Nut Driver with an 18V cordless drill/driver. • Made in the U.S.A. • Eliminates distortion of threaded rod in sloped roof applications. • Accommodates 3-1/2 x 12 pitch. • Installs into angled z-purlin; allows threaded rod to hang plumb. • Allows 17° deflection from vertical. • Made in the U.S.A. *Does not comply with ROHS requirements / Includes retaining nut Application Product Features SAMMYS SWIVEL HEAD™ FOR STEEL - Swivel Application SIDEWINDER® FOR STEEL - Horizontal Application Application Product Features #14 SH Orange Nut DriverPart # 8273910 Watch a video demonstration atwww.itwbuildex.com Watch a video demonstration atwww.itwbuildex.com 8 For the most up to date information, visit www.itwbuildex.com SAMMY X-PRESS® - Vertical Application Approvals Rod Size Part Number Model Description Ultimate Pullout (lbs)UL Test Load (lbs)UL Min Thick FM Test Load (lbs)FM Min Thick Max Thick Box Qty Case Qty Application VERTICAL MOUNT 1/4"8181922 XP 200 Sammy X-Press 200 1146 (22 ga)185 (Luminaire)250 (Luminaire).027".056”.125”25 125 Metal Deck 3/8"8150922 XP 20 Sammy X-Press 20 1146 (22 ga) 850 (2½" Pipe)185 (Luminaire)250 (Luminaire)283 (Conduit & Cable) .027".027”.056” .029” 940 (2" Pipe) 1475 (4” Pipe).029” .104” .125”25 125 Metal Deck 3/8"8153922 XP 35 Sammy X-Press 35 1783 (16 ga) 1500 (4" Pipe)185 (Luminaire)250 (Luminaire)416 (Conduit & Cable) .060”.029”.056”.059” 940 (2" Pipe) 1475 (4” Pipe).029” .104”.125”25 125 Purlin 3/8"8150922 XP 20 Sammy X-Press 20 1146 (22 ga)850 (2½ Pipe)Pre-Pour Structural Concrete@ 3000 psi Post-Pour Range II LWC≤ 35 PCF (lbs/ft³)25 125 Metal Deck (Pre-Pour)Metal Deck(Post-Pour) SAMMY X-PRESS® Post-Pour Range II LWC≤ 35 PCF (lbs/ ft³) Pre-Pour Structural Concrete @ 3000 psi Installs into Metal Deck, Purlin, or Tubular Steel • The Sammy X-Press expands to provide direct vertical attachment in: - light gauge steel deck or purlin (22 ga. - 1/8”). • Installs in seconds with Sammy X-Press It® Tool, saving time & installation costs. • Use in applications where access to the back of the installed fastener is prohibited. ie. metal roof deck, tubular steel, or vapor barrier fabric. • Less jobsite material needed. • No retaining nut required. • Provides design flexibility. • Made in the U.S.A. Watch a video demonstration atwww.itwbuildex.com Application Product Features • The Sidewinder X-Press expands to provide horizontal attachment in: - 16 ga - 3/16” steel - purlin, tubular steel. • Installs in seconds with Sammy X-Press It® Tool, saving time & installation costs. • Use in applications where access to the back of the installed fastener is prohibited; ie. metal roof deck, tubular steel, or vapor barrier fabric. • Less jobsite material needed. • No retaining nut required. • Provides design flexibility. • Made in the U.S.A. (SWXP) Approvals Rod Size Part Number Model Description Ultimate Pullout (lbs)UL Test Load (lbs)UL Min Thick FM Test Load (lbs)Max Thick Box Qty Case Qty Application HORIZONTAL MOUNT 3/8"8293957 SWXP 35 Sidewinder X-Press 35 1798 (16 ga)1250 (3½" Pipe)80 (Luminaire)416 (Conduit & Cable).059”.125”25 125 Purlin Watch a video demonstration atwww.itwbuildex.com Application Product Features SIDEWINDER X-PRESS™ - Horizontal Application (XP) 9 To find a distributor near you, call 800-BUILDEX STEELSTEELWOODAPPROVALSACCESSORIESCONCRETE• The Swivel X-Press allows you to hang plumb in extreme roof pitches: - 89° in z-purlin - 45° in metal deck for 12/12 pitch • Installs in seconds with Sammy X-Press It® Tool, saving time & installation costs. • Use in applications where access to the back of the installed fastener is prohibited. ie. metal roof deck, tubular steel, or vapor barrier fabric. • Less jobsite material needed. • No retaining nut required. • Provides design flexibility. • Made in the U.S.A. for ex tre me or variant roof pitches (SXP) Installs into Metal Deck, Purlin, or Tubular Steel Approvals Rod Size Part Number Model Description Ultimate Pullout (lbs)UL Test Load (lbs)UL Min Thick FM Test Load (lbs)FM Min Thick Max Thick Box Qty Case Qty Application SWIVEL MOUNT 3/8”8294922 SXP 20 Swivel X-Press 20 1061 (22 ga Vert) 829 (45° Off Vert) 750 (2” Pipe)170 Vertical (Luminaire)80 @ 45° (Luminaire)283 Vertical (Conduit & Cable)233 @ 45° (Conduit & Cable) .029” 635 (2” Pipe).029”.125”25 125 Metal Deck 3/8"8295922 SXP 35 Swivel X-Press 35 1675 (16 ga Vert) 1558 (89° Off Vert) 1250 (3-1/2" Pipe)250 Vertical (Luminaire)80 @ 90° (Luminaire)500 Vertical (Conduit & Cable) 333 @ 89° (Conduit & Cable) .059” 635 (2" Pipe).029”.125”25 125 Purlin 1/2”8272957 SXP 2.0 Swivel X-Press 2.0 1061 (22 ga Vert) 829 (45° Off Vert).027”.125”25 125 Metal Deck 1/2"8271957 SXP 3.5 Swivel X-Press 3.5 1675 (16 ga Vert) 1558 (89° Off Vert).060".125”25 125 Purlin • The Sammy X-Press expands to provide direct vertical attachment in: - light gauge steel deck or purlin (22 ga. - 1/8”). • Installs in seconds with Sammy X-Press It® Tool, saving time & installation costs. • Use in applications where access to the back of the installed fastener is prohibited. ie. metal roof deck, tubular steel, or vapor barrier fabric. • Less jobsite material needed. • No retaining nut required. • Provides design flexibility. • Made in the U.S.A. Watch a video demonstration atwww.itwbuildex.com Application Product Features *Tool Includes: Sleeve, Bit Receiver, Hex Wrench, and 25/64” Drill Bit. Part Number Model Description Qty 8194910 UXPIT*Universal X-Press It Tool 1 8152910 XPDB 25/64" Drill Bit 1 SAMMY X-PRESS IT® Installation Tool • The Sammy X-Press expands to provide direct vertical attachment in: - metal deck (22-16 gauge) - z-purlin (18-16 gauge) • Made in the U.S.A. Watch a video demonstration atwww.itwbuildex.com Application Product Features • The Sidewinder X-Press expands to provide horizontal attachment in: - 16 ga - 3/16” steel - purlin, tubular steel. • Installs in seconds with Sammy X-Press It® Tool, saving time & installation costs. • Use in applications where access to the back of the installed fastener is prohibited; ie. metal roof deck, tubular steel, or vapor barrier fabric. • Less jobsite material needed. • No retaining nut required. • Provides design flexibility. • Made in the U.S.A. SWIVEL X-PRESS™ - Swivel Application 10 For the most up to date information, visit www.itwbuildex.com SAMMYS® FOR CONCRETE - Vertical Application Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)*FM Test Load (lbs)Box Qty Case Qty VERTICAL MOUNT 1/4"8058957 CST 200 5/16 x 1-3/4"2400 25 125 3/8"8059957 CST 20 5/16 x 1-3/4"2400 1475 25 125 3/8"8145925 CST 20-SS 5/16 x 1-3/4"2400 25 125 1/2"8060925 CST 2 5/16 x 1-3/4"2400 25 125 #14 BlackNut DriverPart # 8113910#14SW Red Nut DriverPart # 8114910 • Easy two step process (Drill hole & drive Sammys concrete anchor). • ¼” pre-drilled pilot hole required. • Concrete Installation Tool available for a one tool installation process. • Made in the U.S.A. * Tested in 3000 PSI concrete Application Product Features SAMMYS® FOR CONCRETE Watch a video demonstration atwww.itwbuildex.com SPECIAL NUT DRIVER SYSTEM: The nut drivers were designed with a unique spin-off feature which provides a fast and safe installation each time. When the face of the driver comes into contact with the material you are installing into, continue drilling until nut driver spins free. Installation is then complete. Warranty requires the use of the appropriate nut driver for installations. Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)*FM Test Load (lbs)Box Qty Case Qty HORIZONTAL MOUNT 1/4"8062957 SWC 200 5/16 x 1-3/4"2450 25 125 3/8"8061957 SWC 20 5/16 x 1-3/4"2450 1475 25 125 #14SW Red Nut DriverPart # 8114910 • Easy two step process (Drill hole & drive Sammys concrete anchor). • ¼” pre-drilled pilot hole required. • Concrete Installation Tool available for a one tool installation process. • Made in the U.S.A. * Tested in 3000 PSI concrete Application Product Features Watch a video demonstration atwww.itwbuildex.com SIDEWINDER® FOR CONCRETE - Horizontal Application 11 To find a distributor near you, call 800-BUILDEX STEELSTEELWOODAPPROVALSACCESSORIESCONCRETE(a) or (g)(d)(h)(b) (c) Rotary Hammer Drill into concrete Part Number Description Each Qty 8122910 Concrete Installation Kit (a) Kit includes the following items: 8113910 #14 Black Nut Driver (b)18114910#14 SW Red Nut Driver (c)18116910#250 Bit (1/4") (d)18117910SDS Bit (1/4") (e)181189107/32 Wood Bit (f)18120910HEX 250 Bit Receiver (1/4") (g)18098910SL 250 Sleeve (h)1 8121910 SDS B250 Bit Receiver (1/4”)*1 *Only sold separately - not included in kit. or(e)(h) (b) (c) Hammer Drill into concrete Application CONCRETE / WOOD INSTALLATION KIT Approvals Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)*Box Qty Case Qty SWIVEL MOUNT 3/8"8269957 SH-GST/CST 20 5/16 x 1-3/4" 2537 in 3000 psi concrete1459 @ 45°off vertical in 3000 psi concrete2852 in 6000 psi concrete1636 @ 45°off vertical in 6000 psi concrete 25 125 1/2”8303957 SH-GST/CST 2.0 5/16 x 1-3/4" 2537 in 3000 psi concrete1459 @ 45°off vertical in 3000 psi concrete2852 in 6000 psi concrete1636 @ 45°off vertical in 6000 psi concrete 25 125 * Tested in 3000 PSI concrete Application Product Features #14 SH Orange Nut DriverPart # 8273910 SAMMYS SWIVEL HEAD™ FOR CONCRETE - Swivel Application • Installs vertically and swivels up to 89° in wood & concrete structures. • Eliminates distortion of threaded rod. • 1/4” pre-drilled pilot hole required. • Concrete installation tool available for a one piece installation process. • Made in the U.S.A. Note: UL Listed for wood - see page 5 12 For the most up to date information, visit www.itwbuildex.com SAMMY TOGGLE for Drywall/Concrete Rod Size Part Number Model Screw Descriptions Ultimate Pullout (lbs)Box Qty Case Qty 1/4"8063925 SST 300 1/4 x 3"450 (Lath & Plaster)404 (2 Layers 5/8 Rock)25 125 3/8"8064925 SST 30 1/4 x 3"450 (Lath & Plaster)404 (2 Layers 5/8 Rock)25 125#14 Black Nut DriverPart # 8113910 Pre-CastHollow CoreConcrete 1. Pre-drill a 5/8” hole with a regular drill or hole saw. 2. Insert SST screw into #14 black nut driver. With wing nut and washer on bolt, insert wing nut through surface, and begin installation. 3. When bolt is secure and nut driver spins free, stop drill motor and remove. 4. SST screw is now ready to receive 1/4”, 3/8”, or Metric all thread rod or bolt stock. Approvals Substrate Part Number Model Point Description Overal Total Length Ultimate Pullout (lbs)Max Gauge ICC Test Load (lbs)Box Qty Case Qty ICC STEEL 8107957 CWSD 1*Teks 1/4 x 1"2”472 (20 ga)16 ga.170 (20 ga.)25 125 ICC STEELWOOD 8190957 CWSD 15*GimletTeks 1/4 x 1-1/2"2-3/4”472 (20 ga)1393 (Fir)20 ga.170 (20 ga.)25 125 ICC STEEL 8108957 CWSD 2*Teks 1/4 x 2"3-1/4”472 (20 ga)16 ga.170 (20 ga.)25 125 ICC 8110910 CWIT Installation Tool 1CWIT Installation ToolPart # 8110910 Use the Speedy Pole Tool™ for easy installation of ceiling screws without ladders or scaffolding!(see pg 13 for details) • 3/16” eyelet to accommodate common wire size. • ICC approvals can be found at www.itwbuildex.com under Evaluation Report # ER-5367. * Does not comply with ROHS requirements Application Installation Steps Application Product Features CEILING SCREWS SAMMYS TOGGLE™ ACCESSORIES To find a distributor near you, call 800-BUILDEX STEELSTEELWOODAPPROVALSACCESSORIESCONCRETE13 Part Number Model Ea. Qty 8130910 Spot Rite Level 1 • 1/2”, 3/4”, and 1” threading • Magnetic strip for ease of use • Pocket Sized • Lightweight • 3-vial design for measurement of 0º, 45º, and 90º angles • Complies with NFPA 13 Code Changes. • Flashing for dry pendant sprinklers subject to extreme temperature changes. • One piece construction is easy to install. • Pipe diameter markings ensure accurate fit. • EPDM temperature range of -65°F to +250°F. Part Number Description Pipe Outside Diameter Dektite Base Diameter Dektite Height Box Qty 4001910 Mini 1/4” - 1-1/8”3-1/2”1-3/4”20 4003910 1 1/4” - 2”4-3/4”3”10 4004910 2 1-3/4” - 3-1/4”6-1/4”4”10 STAY UP TO CODE! with a quicker, more efficient way to flash your refrigeration/freezer units. DEKTITE® PIPE FLASHING Application Product Features SPOT-RITE LEVEL™ (Items not sold seperately) Product Features • The Pole Tool and Universal Socket Kit provide easy and safe installation for: - Sammys - Jack Chain - Threaded Rod - Wire - Pencil Rod - Screws - Ceiling Screws • Ideal for retrofit and hard-to-reach projects in wood and steel. Part Number Description Box Qty 8123910 Pole Tool 6' (3' - 6')1 8124910 Pole Tool 12' (4' - 12')1 8125910 Pole Tool 18' (6' - 18')1 8126910 Pole Tool 24' (8' - 24')1Speedy Pole Tool Installation (specify choice when ordering pole tool) 8127910 Sammys Socket Driver 1 8128910 Ceiling Wire Socket Driver for wire and chain 1 8129910 Universal Pole Tool Socket Kit 1 • Adaptor Plug (a) • Socket Driver for SAMMYS (b) • Socket Driver for Ceiling Wire Screws (c) • Socket Driver for 1/4” Standard Nut Drivers (d) • Stuf Plug for Viper or Ladd Powder Actuated Attachment (e)(c) (b) (d) (e)(a) SPEEDY POLE TOOL™ & UNIVERSAL SOCKET KIT Universal Pole Tool Socket Kit (8129910) Includes:Product Features Watch a video demonstration atwww.itwbuildex.com Part Number Model Rod Size Mount Direction UL Max Pipe Size UL Test Load (lbs)UL Min Wood Thickness FM Max Pipe Size FM Test Load (lbs)FM Min Wood Thickness SAMMYS FOR WOOD - PIPE HANGER 8007957 GST 10 3/8”Vertical CPVC 1-1/2”300 1-1/2” 8020957 SWG 10 3/8”Horizontal CPVC 1-1/2”300 1-1/2” 8008957 GST 20 3/8”Vertical 2-1/2”850 1-1/2”4”1475 1-1/2” 8068925 GST 20-SS 3/8”Vertical 2-1/2”850 1-1/2” 8010957 GST 30 3/8”Vertical 4”1500 1-1/2”4”1475 1-1/2” 8009925 GST 25-380 3/8”Vertical 4”1500 1-1/2” 8022925 SWG 25-380 3/8”Horizontal 3-1/2” - 4”*1500 1-1/2” 8021957 SWG 20 3/8”Horizontal 2-1/2” - 3”**1050 1-1/2” 8073925 SWG 20-SS 3/8”Horizontal 2-1/2”850 1-1/2” 8269957 SH-GST/CST 20 3/8”45° Angle off Vertical 2-1/2”850 1-1/2” 8269957 SH-GST/CST 20 3/8”45° Angle off Vertical 4”1500 1-1/2” 8139957 SH-GST 20 3/8”17° Angle off Vertical 3”1050 1-1/2”4”1475 1-1/2” SAMMYS FOR STEEL - PIPE HANGER Min Steel Thick Max Steel Thick 8038957 DSTR 1 3/8”Vertical 4”1500 .035”4”1475 .105” 8037957 DSTR 1-1/2 3/8” Vertical 4”1500 .035”4”1475 .105” 8039957 DSTR 516 3/8”Vertical 4”1500 .037”4”1475 .105” 8045957 DST 516 3/8”Vertical 4”1500 .188”4”1475 .188” 8046957 TEK 50 3/8”Vertical 4”1500 .250”4”1475 .188” 8055957 SWDR 1 3/8”Horizontal 4”1500 .037”4”1475 .060” 8056957 SWDR 516 3/8”Horizontal 4”1500 .037”4”1475 .060” 8054957 SWDR 1-1/2 3/8”Horizontal 4”1500 .037”4”1475 .060” 8137957 SH-DSTR 1 3/8”17° Angle off Vertical 4”1500 .035”4”1475 .105” 8268957 SH-TEK 50 3/8”Vertical 2-1/2”85070° Angle off Vertical 4”1500 8150922 XP 20 3/8”Vertical 2-1/2”850 .027”2”940 .029”4”1475 .105” 8153922 XP 35 3/8”Vertical 4”1500 .060”2”940 .029” 4”1475 .125” 8294922 SXP 20 3/8”Vertical or up to 45°2”750 .027”2”635 .029” 8295922 SXP 35 3/8”Vertical or up to 89°3-1/2”1250 .060”2”635 .029” 8293957 SWXP 35 3/8”Horizontal 3-1/2”1250 .060” SAMMYS FOR CONCRETE - PIPE HANGER 8059957 CST 20 3/8”Vertical 4”1475 3000 8061957 SWC 20 3/8”Horizontal 4”1475 3000 8150922 XP 20 3/8”Vertical 2-1/2”850 Pre-Pour Structural @ 3000psi 8150922 XP 20 3/8”Vertical 2-1/2”850 Post-Pour Range II LWC ≤ 35 PCF (lbs/ft3) 14 Part Number Model Rod Size Mount Direction UL Load Rating (lbs)UL Min Steel Thickness SAMMYS FOR STEEL - LUMINAIRE FITTING 8150922 XP 20 3/8”Vertical 185 .027”250 .035” 8153922 XP 35 3/8”Vertical 185 .027”250 .035” 8181922 XP 200 1/4”Vertical 185 .027”250 .035” 8294922 SXP 20 3/8”Vertical 170 .027”45°80 .027” 8295922 SXP 35 3/8”Vertical 250 .060”90°80 .060”8293957 SWXP 35 3/8”Horizontal 80 .060” Sheet Steel Gauges Gauge No.22 ga.20 ga.18 ga.16 ga.14 ga.12 ga.1/8”3/16”1/4”Nominal Decimal Equivalent .030”.036”.048”.060”.075”.105”.125”.188”.250” Part Number Model Rod Size Mount Direction UL Load Rating (lbs)UL Min. SteelThickness Listed Application SAMMYS FOR STEEL - CONDUIT, TUBING, AND CABLE 8150922 XP 20 3/8”Vertical 283 .027”Max 4 trade size EMT, RMC, and IMC & 5 trade size rigid PVC conduit 8153922 XP 35 3/8”Vertical 500 .060”Max 4 trade size EMT & 6 trade sze RMC, IMC, and rigid PVC conduit 8294922 SXP 20 3/8”Vertical 283 .027”Max 4 trade size EMT, RMC, and IMC & 5 trade size rigid PVC conduit 8295922 SXP 35 3/8”Vertical 500 .060”Max 4 trade size EMT & 6 trade sze RMC, IMC, and rigid PVC conduit 8293957 SWXP 35 3/8”Horizontal 500 .060”Max 4 trade size EMT & 6 trade sze RMC, IMC, and rigid PVC conduit 8149957 CZ2000 1/4” or 3/8”Onto Vertical Rod UL Listed 4S16 - Cable Hanger, Cat. No. C-Z2000 Plenum Rated, Complies w/ NEC Standards *SWG 25-380 Maximum pipe size in composite wood joist allowed by UL is 3-1/2”*SWG 25-380 Maximum pipe size in wood timber or joist allowed by UL is 4”**SWG 20 Maximum pipe size in composite wood joist allowed by UL is 2-1/2”**SWG 20 Maximum pipe size in wood timber or joist allowed by UL is 3” UL compliance with NEC Standards.UL and FM tests were performed in compliance with NFPA 13 Standards.Fastening requirement: 5 times weight of water-filled schedule 40 pipe plus 250 pounds. APPROVALS For the most up to date information, visit www.itwbuildex.com 15 To find a distributor near you, call 800-BUILDEX STEELSTEELWOODAPPROVALSACCESSORIESCONCRETEPart NumberModelRod SizeMount DirectionUL Max Pipe SizeUL Test Load (lbs)UL Min Wood ThicknessFM Max Pipe SizeFM Test Load (lbs)FM Min Wood Thickness SAMMYS FOR WOOD - PIPE HANGER 8007957GST 103/8”VerticalCPVC 1-1/2”3001-1/2” 8020957SWG 103/8”HorizontalCPVC 1-1/2”3001-1/2” 8008957GST 203/8”Vertical2-1/2”8501-1/2”4”14751-1/2” 8068925GST 20-SS3/8”Vertical2-1/2”8501-1/2” 8010957GST 303/8”Vertical4”15001-1/2”4”14751-1/2” 8009925GST 25-3803/8”Vertical4”15001-1/2” 8022925SWG 25-3803/8”Horizontal3-1/2” - 4”*15001-1/2” 8021957SWG 203/8”Horizontal2-1/2” - 3”**10501-1/2” 8073925SWG 20-SS3/8”Horizontal2-1/2”8501-1/2” 8269957SH-GST/CST 203/8”45° Angle off Vertical2-1/2”8501-1/2” 8269957SH-GST/CST 203/8”45° Angle off Vertical4”15001-1/2” 8139957SH-GST 203/8”17° Angle off Vertical3”10501-1/2”4”14751-1/2” SAMMYS FOR STEEL - PIPE HANGERMin Steel ThickMax Steel Thick 8038957DSTR 13/8”Vertical4”1500.035”4”1475.105” 8037957DSTR 1-1/23/8” Vertical4”1500.035”4”1475.105” 8039957DSTR 5163/8”Vertical4”1500.037”4”1475.105” 8045957DST 5163/8”Vertical4”1500.188”4”1475.188” 8046957TEK 503/8”Vertical4”1500.250”4”1475.188” 8055957SWDR 1 3/8”Horizontal4”1500.037”4”1475.060” 8056957SWDR 5163/8”Horizontal4”1500.037”4”1475.060” 8054957SWDR 1-1/23/8”Horizontal4”1500.037”4”1475.060” 8137957SH-DSTR 13/8”17° Angle off Vertical4”1500.035”4”1475.105” 8268957SH-TEK 503/8”Vertical2-1/2”85070° Angle off Vertical4”1500 8150922XP 203/8”Vertical2-1/2”850.027”2”940.029”4”1475.105” 8153922XP 353/8”Vertical4”1500.060”2”940.029” 4”1475.125” 8294922SXP 203/8”Vertical or up to 45°2”750.027”2”635.029” 8295922SXP 353/8”Vertical or up to 89°3-1/2”1250.060”2”635.029” 8293957SWXP 353/8”Horizontal3-1/2”1250.060” SAMMYS FOR CONCRETE - PIPE HANGER 8059957CST 203/8”Vertical4”14753000 8061957SWC 203/8”Horizontal4”14753000 8150922XP 203/8”Vertical2-1/2”850Pre-Pour Structural @ 3000psi 8150922XP 203/8”Vertical2-1/2”850Post-Pour Range II LWC ≤ 35 PCF (lbs/ft3) SPECIAL NOTES Engineering NoteIn 1996, the anchors listed by UL were tested in plate steel that measured .188” and .118”. Subsequent testing was done for z-purlin applications in May 1997 using (.037”) or 20 gauge steel. Most recently in 2008, testing with the new Sammy X-Press® was completed using (.030”) or 22 gauge steel metal deck. Sammys® Nut DriversSpecial nut drivers were designed to be used with Sammys. When the appropriate nut drivers are used for installation, the driver spins freely on the screw after installation is complete and eliminates the expected wrist snap, reduces over-torque, and prevents screw failure. Steel ScrewsDue to variations in hardness of certain metals, it should be noted that our self-drilling screws for steel will experience different drill speeds. 500-1500 RPM drill speed should be used. Metric ProductsMetric versions of the Sammy anchors are available at www.itwbuildex.com Sammys for SeismicPlease visit www.itwbuildex.com for our current Seismic product offerring. Vibratory EnvironmentsFor attaching or anchoring in high vibratory environments, special care should be taken not just for building attachments but also for the hangers or assemblies being supported. Consult local code authorities for accepted anchoring devices. Composite Joist/TrussTruss manufacturers vary installation recommendations for composite joist. UL testing was completed to validate that Sammys and Sidewinders SWG 20 and SWG 25-380 can be installed into the top cord of a truss. Sammy GST 20 can be installed into the center of the lower cord of a composite joist. Penetration of the upright center web is permitted by some joist manufacturers. Consult truss manufacturer for recommended installation point. Pre-drilling may be required by joist manufacturers. If so, pre-drill pilot hole 1/8” smaller than root diameter of fastener. Consult the table below: To increase efficiency of the installation process, sleeve tools, bit receivers, and wood bits are available for pre-drilling. NFPA/NEC StandardsAll UL and FM testing complies with NFPA 13 and NEC standards. Check with your local (AHJ) Authority Having Jurisdiction to confirm application and usage. UL Listings / FM ApprovalsUL and FM reports are available at www.itwbuildex.com Technical DrawingsTechnical drawings are available and can be downloaded at www.itwbuildex.com in the following formats: .dwg, .dxf, and .igs. Made in the U.S.A. Products Contact InformationTechnical Assistance: (800) BUILDEX Option #6 (x 3259)Customer Service: (800) BUILDEX Option #1 Model Root Diameter Hole Size GST 20 .182”1/8” GST 25-380 .280”7/32” SWG 20 .182”1/8” SWG 25-380 .280”7/32” BEAM CLAMPS Universal C-type Clamp (Standard Throat) Size Range: 3⁄8" and 1⁄2" Material: Ductile iron, hardened steel cup point set screw and locknut. Finish: ❑ Plain or ❑ Galvanized Service: Recommended for use under roof installations with bar joist type construction, or for attachment to the top or bottom flange of structural shapes where the vertical hanger rod is required to be o set from the edge of the flange and where the thickness of joist or flange does not exceed 3⁄4". Approvals: Complies with Federal Specification A-A-1192A (Type 19 & 23) WW-H-171-E (Type 23), ANSI/MSS SP-69 and MSS SP-58 (Type 19 & 23). UL, ULC Listed and FM Approved. How to size: Size of clamp is determined by size of rod to be used. Installation: Follow recommended set screw torque values per MSS-SP-69 (See table on page 233) Features: • They may be attached to horizontal flanges of structural members in either the top beam or bottom beam positions. • Secured in place by a cup-pointed Set Screw tightened against the flange. A Jam Nut is provided for tightening the Set Screw against the Body Casting. • Thru tapping of the body casting permits extended adjustment of the threaded rod. • Can be used with Fig 89X retaining clip for seismic applications. Ordering: Specify rod size, figure number, name of clamp and finish. F D AT LEAST ONEFULL THREAD OF ROD MUST BE EXPOSED H CE G 3⁄4" JAM - NUT SET SCREW 1" BODY CASTING A