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HomeMy WebLinkAbout236513 -Cooling Tower (2). . . . . . . . . . . . . . . . . . . . . . . . . . . . D/E/F Services Group, LTD 1171 Voluntown Road Griswold, CT 06351 Phone: (860) 376-4896 Fax: (860) 376-1213 Submittal Transmittal TO: The Maggiore Companies 13 Wheeling Ave. Worburn, MA 01801 Date: 1/10/2020 Project # F29166 - F29166 Oxoboxo Submittal # 18.1 ATTN: Gifford Perry RE: Cooling Tower & Sump We are sending you the following:  Attached  Under Separate Cover Via:  1st Class Mail  Overnight  Facsimile  Pick-Up/Hand Deliver Copies Spec No. Description 1 (Evapco) Cooling Tower Remarks: Please see the attached submittal for record. Releasing as per schedule. Received By: _________________________________ Date: ________________________ Signed: _______________________________ Title: _________________________________ Copy to: ___________________  Recipient’s Copy  Sign & Return  File Copy NORRIS & FERRARIS PHONE: (860) 651-1986 MANUFACTURERS REPRESENTATIVES FAX: (860) 651-0295 571 HOPMEADOW ST. SIMSBURY, CT. 06070 SUBMITTAL Architect: Engineer: Aztech Engineers Contractor: D/E/F Service Group PROJECT: Oxoboxo Lofts Sales Engineer: M. Webster Date: Jan 9th , 2020 For: SUBMITTAL TAG QTY EQUIPMENT DESCRIPTION CT-1 RS-1 1 1 Evapco Induced Draft Counter-flow Cooling Tower Evapco Remote Sump with Cover and Electric Water Level Control Model EV- RS-1390 NOTES: Mtr heater is supplied as std but is not necessary for operation. (1) AT 19-4F6 Project Details Project Name : OXOBOXO Lofts Location: TBD Uncasville Connecticut Date: 1/10/2020 Customer: D/E/F Services Group 1171 Voluntown Rd Griswold Connecticut 06351 Contact: Contact Email: Product Description The original Advanced Technology cooling tower provides an induced-draft, axial fan solution for a wide array of outdoor cooling capacities. Selection Criteria Total Each Unit Flow:420.0 GPM 420.0 GPM Fluid:Water Water Entering Fluid Temp:95.0°F 95.0°F Leaving Fluid Temp:85.0°F 85.0°F Entering Wet Bulb:73.0°F 73.0°F Required Capacity 2,100.00 MBH 140.00 Tons Unit Selected One(1) EVAPCO AT 19-4F6 at 103.4% capacity (2,171.40 MBH) Product Line is CTI/ECC Certified. Selection is rated in accordance with CTI Standard 201 RS. Physical Data Per Unit Overall Dimensions (WxLxH):5'-11 7/8" x 8'-5 1/2" x 12'-8 1/4" Operating Weight:4,790 lbs Shipping Weight:3,500 lbs Heaviest Section:2,370 lbs *weights and dimensions could vary depending on options selected IBC Design Capability IBC Standard Structural Design 1.0 Importance Factor Specified Seismic(Sᴅs):up to 1.34 g, z/h = 0 Wind Load(P):up to 119 psf Fan Motor Data per Unit Number of Fans:1 # of Fan Motors:1 Nameplate Power (208/3/60):3.00 HP Per Motor Typical Nameplate FLA:9 Amps Per Motor *Nameplate FLA could vary Additional Details Per Unit Air Flow:21,900 CFM Hydraulic Data Inlet Pressure Drop:2.4 psi Evaporated Water Rate:3.36 GPM Layout Criteria From FACE B/D to wall:3.00ft From FACE A/C to wall:3.00ft Between FACE B/D ends:3.00ft Between FACE A/C sides:6.00ft Shipping Data 1 Basin Sections: (WxLxH): 102" x 78" x 52" ; 1130lbs each* | 1 Casing Sections: (WxLxH): 102" x 78" x 108" ; 2370lbs each* *dimensions and weights above include shipping skids Accessories (1) IBC Standard Structural Design (1) 1.0 Importance Factor Specified (1) Oversized Outlet for Remote Sump; ASA; 10" (1) EVAPAK Fill (1) Remote Sump Trash Screen (1) Ladder (1) Fan Motor: Inverter Capable, Premium Efficient (1) Fan Motor: Space Heaters (1) Remote Sump EV1390 with Cover and EWLC Cooling Tower Technical Data Sheet Michael Webster Norris & Ferraris 571 Hopmeadow St. Simsbury, Connecticut 06070 860-841-1608 mike@norrisferraris.com Spectrum Version: 2.2020.102.3 January 10, 2020Page 1 of 9 SECTION 23 65 00 COOLING TOWERS PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1.2 SUMMARY A. This Section includes factory assembled and tested, open circuit mechanical induced- draft vertical discharge cooling tower. 1.3 SUBMITTALS A. Product Data: For each type of product indicated. Include rated capacities, pressure drop, performance curves with selected points indicated, furnished specialties, and accessories. B. Shop Drawings: Complete set of manufacturer's prints of equipment assemblies, control panels, sections and elevations, and unit isolation. Include the following: 1. Assembled unit dimensions. 2. Weight and load distribution. 3. Required clearances for maintenance and operation. 4. Sizes and locations of piping and wiring connections. 5. Wiring Diagrams: For power, signal, and control wiring. Differentiate between manufacturer installed and field installed wiring. C. Operation and Maintenance Data: Each unit to include operation and maintenance manual. 1.4 QUALITY ASSURANCE A. Verification of Performance: 1. The thermal performance shall be certified by the Cooling Technology Institute in accordance with CTI Certification Standard STD-201. Lacking such certification, a field acceptance test shall be conducted within the warranty period in accordance with CTI Acceptance Test Code ATC-105, by a Certified CTI Thermal Testing Agency. The Evaporative Heat Rejection Equipment shall comply with the energy efficiency requirements of ASHRAE Standard 90.1. 2. Unit Sound Performance ratings shall be tested according to CTI ATC-128 standard. Sound ratings shall not exceed specified ratings. B. Unit shall meet or exceed energy efficiency per ASHRAE 90.1 1.5 WARRANTY A. Submit a written warranty executed by the manufacturer, agreeing to repair or replace components of the unit that fail in materials and workmanship within the specified warranty period. 1. The Entire Unit shall have a comprehensive one (1) year warranty against defects in Mechanical Specification Michael Webster Norris & Ferraris 571 Hopmeadow St. Simsbury, Connecticut 06070 860-841-1608 mike@norrisferraris.com Spectrum Version: 2.2020.102.3 January 10, 2020Page 2 of 9 materials and workmanship from startup, not to exceed eighteen (18) month from shipment of the unit. 2. Fan Motor/Drive System: Warranty Period shall be Five (5) years from date of unit shipment from Factory (fan motor(s), fan(s), fan shaft(s), bearings, mechanical support, sheaves, bushings and belt(s)). PART 2 - PRODUCTS 2.1 MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide cooling towers manufactured by one of the following: 1. EVAPCO Model AT 19-4F6 2. Approved Substitute 2.2 THERMAL PERFORMANCE A. Each unit shall be capable to cool 420.0 GPM of water entering at 95.0° F leaving at 85.0° F at a design entering wet bulb of 73.0° F. 2.3 IBC COMPLIANCE A. The unit structure shall be designed, analyzed, and constructed in accordance with the latest edition of International Building Code (IBC) for: IP = 1.0, SDS = 1.34; z/h = 0, P = 119 psf. 2.4 COMPONENTS A. Description: Factory assembled and tested, induced draft counter flow cooling tower complete with fan, fill, louvers, accessories and rigging supports B. Materials of Construction 1. All cold water basin components including vertical supports, air inlet louver frames and panels up to rigging seam shall be constructed of heavy gauge mill hot-dip galvanized steel. 2. Upper Casing, channels and angle supports shall be constructed of heavy gauge mill hot-dip galvanized steel. Fan cowl and guard shall be constructed of galvanized steel. All galvanized steel shall be coated with a minimum of 2.35 ounces of zinc per square foot of area (G-235 Hot-Dip Galvanized Steel designation). During fabrication, all galvanized steel panel edges shall be coated with a 95% pure zinc-rich compound. C. Fan(s): 1. Fan(s) shall be high efficiency axial propeller type with aluminum wide chord blade construction. Each fan shall be dynamically balanced and installed in a closely fitted cowl with venturi air inlet for maximum fan efficiency. D. Drift Eliminators 1. Drift eliminators shall be constructed entirely of Polyvinyl Chloride (PVC) in easily handled sections. Design shall incorporate three changes in air direction and limit the water carryover to a maximum of 0.001% of the recirculating water rate. Drift eliminators shall be self-extinguishing, have a flame spread of less than 25 under ASTM E84, and shall be resistant to rot, decay and biological attack. E. Water Distribution System 1. Spray nozzles shall be precision molded ABS, large orifice nozzles utilizing fluidic technology for superior water distribution over the fill media. Nozzles shall be designed to minimize water distribution system maintenance. Spray header and branches shall be Spectrum Version: 2.2020.102.3 January 10, 2020Page 3 of 9 Schedule 40 Polyvinyl Chloride (PVC) for corrosion resistance with a steel connection to attach external piping. F. Heat Transfer Media 1. Fill media shall be constructed of Polyvinyl Chloride (PVC) of cross-fluted design and suitable for inlet water temperatures up to 130° F. The bonded block fill shall be bottom supported and suitable as an internal working platform. Fill shall be self-extinguishing, have a flame spread of less than 25 under ASTM E84, and shall be resistant to rot, decay and biological attack. G. Air Inlet Louvers 1. The air inlet louver screens shall be constructed from UV inhibited Polyvinyl Chloride (PVC) and incorporate a framed interlocking design that allows for easy removal of louver screens for access to the entire basin area for maintenance. The louver screens shall have a minimum of two changes in air direction and shall be of a non-planar design to prevent splash-out and block direct sunlight & debris from entering the basin. Air inlet louvers shall be self-extinguishing, have a flame spread of less than 25 under ASTM E84, and shall be resistant to rot, decay and biological attack. 2.5 MOTORS AND DRIVES A. General requirements for motors are specified in Division 23 Section “Motors” B. Fan Motor 1. Fan motor(s) shall be totally enclosed, ball bearing type electric motor(s) suitable for moist air service. Motor(s) are Premium Efficient, Class F insulated, 1.15 service factor design. Inverter rated per NEMA MG1 Part 31.4.4.2 and suitable for variable torque applications and constant torque speed range with properly sized and adjusted variable frequency drives. 2. Fan motor(s) shall include strip-type space heaters with separate leads brought to the motor conduit box. C. Fan Drive 1. The fan drive shall be multigroove, solid back V-belt type with QD tapered bushings designed for 150% of the motor nameplate power. The belt material shall be neoprene reinforced with polyester cord and specifically designed for evaporative equipment service. Fan sheave shall be aluminum alloy construction. Belt adjustment shall be accomplished from the exterior of the unit. D. Fan Shaft 1. Fan shaft shall be solid, ground and polished steel. Exposed surface shall be coated with rust preventative. E. Fan Shaft Bearings 1. Fan Shaft Bearings shall be heavy-duty, self-aligning ball type bearings with extended lubrication lines to grease fittings located on access door frame. Bearings shall be designed for a minimum L-10 life of 100,000 hours. 2.6 MAINTENANCE ACCESS A. Fan Section 1. Access door shall be hinged and located in the fan section for fan drive and water distribution system access. Swing away motor cover shall be hinged for motor access. B. Basin Section Spectrum Version: 2.2020.102.3 January 10, 2020Page 4 of 9 1. Framed removable louver panels shall be on all four (4) sides of the unit for pan and sump access. C. Internal Working Platform 1. Internal working platform shall provide easy access to the fans, belts, motors, sheaves, bearings, all mechanical equipment and complete water distribution system. The fill shall be an acceptable means of accessing these components. D. Ladder 1. An aluminum sloped ladder shall be provided for access to the motor access door. 2.7 ACCESSORIES A. Piping Connections 1. Unit shall include an oversized outlet connection for remote sump operation. Suction hood and strainer assembly as well as make-up, overflow and drain connections shall be omitted. 2. Trash screen with anti-vortexing baffle shall be provided for remote sump outlet connection. Spectrum Version: 2.2020.102.3 January 10, 2020Page 5 of 9 REV.NO. OF SHIPPING SECTIONSHEAVIEST SECTIONWEIGHTUNITSCALEDWG. #SERIAL #MODEL #SHIPPINGWEIGHTDATEDRAWN BY:OPERATINGWEIGHTACCESS DOOR1'-9 3/8"5434'-2 3/4"12891'-6 1/8"4608'-5 1/2"25785'-11 7/8"182612'-8 1/4"38672"519'-2 1/2"28076" [150]BFW/GVDINLET4'-2 3/4"1289BOTTOM OUTLET4'-1/4"12268'-8"2642NTST3090648-DRE-RSJLGFACE AFACE BFACE AFACE BFACE CFACE DPLAN VIEWNOTES:1. (M)- FAN MOTOR LOCATION2. HEAVIEST SECTION IS UPPER SECTION3. MPT DENOTES MALE PIPE THREAD FPT DENOTES FEMALE PIPE THREAD BFW DENOTES BEVELED FOR WELDING GVD DENOTES GROOVED FLG DENOTES FLANGE4. +UNIT WEIGHT DOES NOT INCLUDE ACCESSORIES (SEE ACCESSORY DRAWINGS)5. 3/4" [19MM] DIA. MOUNTING HOLES. REFER TO RECOMENDED STEEL SUPPORT DRAWING.6. DIMENSIONS LISTED AS FOLLOWS: ENGLISH FT-IN [METRIC] [mm]1'-7/8"327EVAPCO, INC.COOLING TOWERAT 19-4F6-1/10/20203500 lbs+ [1590] kg+4790 lbs+ [2175] kg+2370 lbs+ [1080] kg+2Spectrum Version: 2.2020.102.3January 10, 2020PreliminaryPage 6 of 9 TITLEUNITSCALEDWG. #DRAWN BYSLIX0906-DF5'-11 7/8"18268'-5 1/2"25782"512"5113/16"215'-10 1/4"1784C/L OF MOUNTING HOLES13/16"21(8)O 3/4" [19mm]MOUNTING HOLESPLAN VIEWUNIT OUTLINE2'-11 3/4"908TYPICAL END VIEWUNITMOUNTING HOLE13/16"211 5/8"41C/L OF UNIT LOAD2'-11 3/4"9082'-2"660N.T.S.JLGSTEEL SUPPORT CONFIGURATIONNOTES: 1. BEAMS SHOULD BE SIZED IN ACCORDANCE WITH ACCEPTED STRUCTURAL PRACTICES.MAXIMUM DEFLECTION OF BEAM UNDER UNIT TO BE 1/360 OF UNIT LENGTH NOT TO EXCEED 1/2" [13mm]. 2.DEFLECTION MAY BE CALCULATED BY USING 55% OF THE OPERATING WEIGHT AS A UNIFORM LOAD ON EACH BEAM. SEE CERTIFIED PRINT FOR OPERATING WEIGHT. 3. SUPPORT BEAMS AND ANCHOR HARDWARE ARE TO BE FURNISHED BY OTHERS. ANCHOR HARDWARE TO BE ASTM A325 5/8" [16mm] BOLT OR EQUIVALENT. 4. BEAMS MUST BE LOCATED UNDER THE FULL LENGTH OF THE PAN SECTION. 5. SUPPORTING BEAM SURFACE MUST BE LEVEL. DO NOT LEVEL THE UNIT BY PLACING SHIMS BETWEEN THE UNIT MOUNTING FLANGE AND THE SUPPORTING BEAM. 6. THE FACTORY RECOMMENDED STEEL SUPPORT CONFIGURATION IS SHOWN. CONSULT THE FACTORY FOR ALTERNATE SUPPORT CONFIGURATIONS. 7. UNIT SHOULD BE POSITIONED ON STEEL SUCH THAT THE ANCHORING HARDWARE FULLYPENETRATES THE BEAM'S FLANGE AND CLEARS THE BEAM'S WEB. 8. WHEN VIBRATION ISOLATION IS REQUIRED, THE VIBRATION ISOLATORS (BY OTHERS) MUST BE LOCATED UNDER THE SUPPORTING BEAMS AND NOT BETWEEN THE SUPPORTING STEEL BEAMS AND THE UNIT. 9. DIMENSIONS LISTED AS FOLLOWS: ENGLISH FT-IN [METRIC] [mm]EVAPCO, INC.AT 19-4F6Spectrum Version: 2.2020.102.3January 10, 2020PreliminaryPage 7 of 9 TITLEUNITSCALEDWG. #DRAWN BYCUSTOMER INSTALLATION NOTES: A. REMOVE LADDER BRACKET MOUNTING BOLTS (1) FROM LADDER MOUNTING CHANNELS (2) ON PAN CASING SECTIONS. B. LOOSEN, BUT DO NOT REMOVE, LADDER BRACKET ASSY. BOLTS (3). C. TO ASSEMBLE, SLIDE LADDER BRACKET ASSY. (4) OVER LADDER MOUNTING CHANNELS (2) LOCATED ON PAN AND CASING (DO NOT REMOVE LADDER BRACKET ASSY. (4) FROM LADDER.) D. ALIGN HOLES AND REINSTALL LADDER BRACKET MOUNTING BOLTS (1) THROUGH LADDER BRACKET ASSY. (4) AND LADDER MOUNTING CHANNELS (2). E. TIGHTEN ALL BOLTS. F. TIGHTEN ADJUSTING SCREW (5) IN THE ADJUSTABLE MOUNTING BRACKETS WHEN APPLICABLE.(1) LADDER BRACKETMOUNTING BOLTSPAN OR CASINGPANEL(2) LADDER MOUNTINGCHANNEL(4) LADDER BRACKET ASSY.(5) ADJUSTING SCREW(WHEN APPLICABLE)(3) LADDER BRACKETASSEMBLY BOLTS* THE BOTTOM OF THE LADDER IS AT THE BASE OF THE UNIT. IF THE UNIT IS ELEVATED THEN A LADDER EXTENSION SHOULD BE CONSIDERED. (CONSULT FACTORY). LADDER EXTENSIONS OF UP TO 3 FEET CAN BE ADDED WITHOUT ANY ADDITIONAL SUPPORT. FOR A LADDER EXTENSION LONGER THAN 3 FEET ADDITIONAL SUPPORT MUST BE PROVIDED BY OTHERS.*RIG LADDER BEFORE PIPING UNIT*NOTE:1. REFER TO RIGGING PACK FOR LADDER AND PLATFORM MOUNTING INSTRUCTIONS.2. DIMENSIONS LISTED AS FOLLOWS: ENGLISH FT-IN [METRIC] mm3.M -FAN MOTOR LOCATIONLDT30906DBLADDER SHIPS LOOSE FOR FIELD MOUNTING(BY OTHERS) X2'-2"660 5'-11 7/8"[1826]8'-5 1/2"[2578]FT-IN [mm]AT/USS 19-56, 66AT 19-2F6, 2G6, 2H62'-2 3/16" 665AT/USS 19-76, 86AT 19-3F6, 3G6, 3H6, 3I62'-4 7/8 " 733AT/USS 19-46, 96AT 19-4F6, 4G6, 4H6, 4I6, 4J62'-8 5/16" 821X DIMMODEL #N.T.S.SLOPED LADDER INSTALLATION PACKAGEMHSMMFACE CFACE BEVAPCO, INC.AT 19-4F6Spectrum Version: 2.2020.102.3January 10, 2020PreliminaryPage 8 of 9 TITLEUNITSCALEDWG. #DRAWN BYFAN MOTOR SPACE HEATERSMHAU0000-DBN.T.S.BLLMOTORFANNOTE:1.FAN MOTOR SPACE HEATERS SHOULD BE ENERGIZED WHEN MOTOR IS OFF TO PREVENT CONDENSATION IN THE MOTOR2.FAN MOTOR SPACE HEATERS MUST BE SWITCHED OFF WHEN MOTOR IS RUNNINGL1/H1L2/H2HEATER 1HEATER 2ELECTRICAL DATA:VOLTAGE: 120VCURRENT: <2AMPSEVAPCO, INC.AT 19-4F6Spectrum Version: 2.2020.102.3January 10, 2020PreliminaryPage 9 of 9 REV. NO.PART NO.REV. NO.EVAPCO, INC.CONFIDENTIALThis document is the property of Evapco, Inc. It should notbe copied or disclosed without prior written authorization.PART NO.DATEDRAWNBYPHONE: (410) 756-2600 FAX: (410) 756-6450TITLE1/16/04JETREMOTE SUMP TANK ARREV-01971GA-EV-01971GA- W 4'-1"7 3/47/8 *7/8 *6 5/8 A 3 1/238 3/8" 3'-7 1/2"MPTSUCTION1 MPT MAKE-UP3 MPT O'FLOW2 MPT DRAIN BMINIMUMOPERATINGLEVEL L1 1/22 1/8 *2 1/8 *STRAINER WITHANTI-VORTEX BAFFLESHIPPINGWEIGHT(POUNDS)MAXIMUMWEIGHT(POUNDS)MAXIMUMSTORAGEVOLUME(GALLONS)NETAVAILABLEVOLUME(GALLONS)DIMENSIONSWLABSUCTION24035047061080010301260107022203410463069709340134709421233545770294613907216325735153972710681'-10 1/2"3'-10 3/8"3'-10 3/8"3'-10 3/8"3'-10 3/8"3'-10 3/8"5'-6 1/2"3'-1/8"3'-1/8"4'-6 1/8"6'-0"8'-11 7/8"11'-11 3/4"11'-11 3/4"5 1/2"5 1/2"5 1/2"6 1/2"6 1/2"6 1/2"6 1/2"11 1/4"23 3/16"23 3/16"23 3/16"23 3/16"23 3/16"33 1/4"4"4"4"6"6"6"6" 8 1/2NOTES:1. DIMENSIONS ARE APPROXIMATE. DO NOT USE FOR PRE-FABRICATION OF CONNECTING PIPING.2. THE MAXIMUM WEIGHT IS TANK FILLED WITH WATER TO SPILLOUT LEVEL.3. * - INDICATES LOCATION OF 3/4" DIAMETER MOUNTING HOLES. REV. NO.PART NO.REV. NO.EVAPCO, INC.CONFIDENTIALThis document is the property of Evapco, Inc. It should notbe copied or disclosed without prior written authorization.PART NO.DATEDRAWNBYPHONE: (410) 756-2600 FAX: (410) 756-6450TITLEMODEL NUMBERAMAXIMUM DEFLECTIONRS-94RS-212RS-335RS-457RS-702RS-946RS-13903/32"3/32"1/8"3/16"9/32"3/8"3/8"2' 3-7/8"2' 7-7/8"4' 1-7/8"5' 7-3/4"8' 7-5/8"11' 7-1/2"11' 7-1/2"10/14/10JEPREMOTE SUMP TANK RECOMMENDEDSTEEL SUPPORT ARRANGEMENTEV-07719GA-EV-07719GA-A20 3/4"44 5/8"22 5/16"AA5' 4-3/4"24 3/4"24 3/4"RS-94RS-212 thru RS-946RS-1390NOTES:1. THE RECOMMENDED SUPPORT ARRANGEMENT FOR EVAPCO REMOTE SUMP TANKS CONSISTS OF PARALLEL I-BEAMS RUNNING THE FULL LENGTH OF THE UNIT SPACED ACCORDING TO THE DIMENSIONS PROVIDED.2. SUPPORT BEAMS AND ANCHOR BOLTS ARE TO BE SELECTED AND INSTALLED BY OTHERS.3. BEAMS MUST BE SELECTED IN ACCORDANCE WITH ACCEPTED STRUCTURAL PRACTICE. THE MAXIMUM ALLOWABLE DEFLECTION OF BEAMS UNDER THE UNIT SHALL BE 1/360 OF UNIT LENGTH, NOT TO EXCEED THE VALUE SPECIFIED IN THE TABLE ABOVE.(4) 3/4" O MOUNTING HOLES(4) 3/4" O MOUNTING HOLES(4) 3/4" O MOUNTING HOLES