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HomeMy WebLinkAbout230713-01-0 - Insulation Ductwork Piping - reviewed by Aztech - AN. . . . . . . . . . . . . . . . . . . . . . . . . . . . D/E/F Services Group, LTD 1171 Voluntown Road Griswold, CT 06351 Phone: (860) 376-4896 Fax: (860) 376-1213 Submittal Transmittal TO: The Maggiore Companies 13 Wheeling Ave. Worburn, MA 01801 Date: 9/25/2019 Project # F29166 - F29166 Oxoboxo Submittal # 002 ATTN: Gifford Perry RE: Insulation Ductwork & Piping (HVAC) We are sending you the following:  Attached  Under Separate Cover Via:  1st Class Mail  Overnight  Facsimile  Pick-Up/Hand Deliver Copies Spec No. Description 1 230713, 230719 Insulation Ductwork & Piping (HVAC) Remarks: Please see the attached submittal for Ductwork & Piping Insulation (HVAC) for approval. Received By: _________________________________ Date: ________________________ Signed: _______________________________ Title: _________________________________ Copy to: ___________________  Recipient’s Copy  Sign & Return  File Copy Insulation Contractor: KMK Insulation Inc.SYSTEMMATERIALSMETHOD OF APPLICATIONREMARKSinsulate all new condenser water NONE REQUIREDpiping INDOORSinsulate all new condenser water fiberglass pipe covering (Manville Micro-Lok and/orApply covering to clean, dry piping.ASJ jacketpiping OUTDOORSManson Alley brands)Apply joint strips. PVC jacket2" thickinsulate all new heating hot fiberglass pipe covering (Manville Micro-Lok and/orApply covering to clean, dry piping.ASJ jacketwater piping Manson Alley brands)Apply joint strips.1-1/2" thick on pipes up to 1-1/2"2" thick on pipes 2" and largerinsulate all new refrigeration elastomeric pipe covering (Aerocel, Armaflex and/orApply covering to clean, dry piping.suction piping Kflex brands)1" thick install hard pieces at hanger ICA H-Blocks equal in thickness to insulation as Cut H-Blocks into fiberglass pipe insulation locations specified. Blocks will be installed per manufacturers as required.recommendations on pipes 2" in diameter and largerinsulate all fittings Zeston 2000 ORProto pre-molded PVC fitting covers Apply fiberglass inserts equal in thicknesswith factory recommended fiberglass inserts to adjoining covering and tack in place.insulate all new unlined 3/4lb. fiberglass duct wrap (Manville Microlite orApply duct wrap to ducts using staples, FSK facingsupply and return ducts Manson Alley brands) stick clips with washers and tape.2" thick insulate all new unlined 3 lb. fiberglass duct board (Manville 800 Series Spin-Glas,Apply board to ducts using staples, stick FSK facingsupply and return ducts located or Manson Alley Kat brands) clips with washers and tape. Apply Stucco embossed outdoors 2" thick VentureClad CW1577 weatherproofing aluminum membrane.**No insulation required on exposed ducts in the space that they are conditioning.**No external insulation on internally insulated ducts.Address: Uncasville, CTInsulation Schedule for: Oxoboxo Lofts HVAC DESCRIPTION Micro-Lok HP Fiber Glass Pipe Insulation is a high-performance insulation made from rotary glass fibers bonded with a thermosetting resin and produced in 36" (0.92 m) lengths. Micro-Lok HP is used to insulate standard iron pipe and copper tubing. The 3' (0.92 m) sections are available plain or with a factory-applied vapor-barrier jacket. The all-service (ASJ) vapor-retarder jacket includes a longitudinal, self-sealing closure lap. The jacket system is adhered to each fiber glass section using a specially formulated adhesive to ensure jacket securement. Latex paint may be applied to the Micro-Lok HP jacket after installation. The factory-installed tape system permits installation at ambient temperatures down to 20°F (-7°C) and will not soften or separate when exposed to high ambient temperatures and humidity. USES Micro-Lok HP fiber glass pipe insulation is suitable for installation over hot, cold, concealed and exposed piping systems with operating temperatures up to 850°F (454°C). Weather-protective jacketing is required for outdoor applications. Pipes operating below ambient temperatures require all joints to be sealed with the factory-applied, self-seal lap and butt strips. Pipe & Equipment Insulations Micro-Lok® HP High-Performance Fiber Glass Pipe Insulation CI-228 09/10 (Replaces 07/10) PHYSICAL PROPERTIES Service Temp. Range (ASTM C411)0°F to 850°F (-18°C to 454°C) Moisture Sorption <5% by weight Alkalinity <0.6% expressed as Na2O Corrosivity (ASTM C665)Does not accelerate Capillarity Negligible (after 24 hours) Shrinkage (ASTM C356)None Microbial Growth (ASTM C1338)Does not promote microbial growth Surface Burning Characteristics Composite FHC 25/50 per ASTM E84, NFPA 255, CAN/ULC S102-M88 Limited Combustibility NFPA 90A and 90BJacketingASTM C1136 (Type I)Water Vapor Permeance (ASTM E96 – Procedure A)0.02 perms max. Burst Strength (ASTM D774) 50 Beach Units (1.5 Joules min.) Tensile Strength (ASTM D828)45 lbs./in. (7.9N/mm) width min. (MD) 30 lbs./in. (5.23N/mm) width min. (CD) Operating Temperature Limits: 0°F to 850°F (-18°C to 454°C) SPECIFICATION COMPLIANCE • ASTM C547 Type I (Replaces HH-I-558B, Form D, Type III, Class 12, Class 13 up to 850°F [454°C]) • ASTM C585 – Dimension Standard • ASTM C1136 (Jacketing) (Replaces HH-B-100B, Type I & II) • MIL-I-22344D • NRC 1.36, ASTM C795, MIL-I-24244C • Coast Guard/IMO Approved 164.109/56/0 (plain, unjacketed only – excluding 7⁄8 x ½ [22 mm x 13 mm], ½ x ½ [13 mm x 13 mm]) • New York City MEA # 330-85-M • California Bureau of Home Furnishings and Thermal Insulation – Registry Number CA-T040 (CO) MEAN TEMPERATURE K K(SI) 75˚F (24˚C)0.23 0.034 100˚F (38˚C)0.24 0.035 200˚F (93˚C)0.29 0.042 300˚F (149˚C)0.37 0.053 400˚F (204˚C)0.46 0.067 500˚F (260˚C)0.59 0.085 Mean Temperature Thermal Conductivity Thermal Conductivity (BTU In/Sqft Hr F)0.101 0.087 0.072 0.058 0.043 0.029 0.014 Thermal Conductivity (W/m C)(oF) (oC) THERMAL CONDUCTIVITY (“K”) GREEN BUILDING ATTRIBUTES Manufacturing Location Defiance, Ohio (43512) Recycled Content 25% Volatile Organic Compounds (ASTM D5116) Total 0.15 g/l (Analysis ASTM D6196 & ASTM D5197) Fiber Glass Pipe Insulation Formaldehyde 0.009 ppm Aldehydes 0.009 ppm Volatile Organic Compounds (Cal-culated)Total <49 g/l Self-Sealing Lap & Butt Strips GREEN BUILDING CERTIFICATIONS GREENGUARD® • Indoor Air Quality• Children and Schools CertifiedCertified LEED® Credits See JM.com/buildgreen JM LEED Credit Guide (HIG-1231) LEED-NC GREENGUARD® Certified products have been screened for more than 10,000 volatile organic compounds (VOCs) and meet stringent standards for low chemical emissions based on established criteria from key public health agencies. Micro-Lok® HP High-Performance Fiber Glass Pipe Insulation QUALIFICATIONS FOR USE A sufficient thickness of insulation must be used to keep the maximum surface temperature of Micro-Lok HP below 150°F (66°C). In addition, at operating temperatures above 500°F (260°C), Micro-Lok HP pipe insulation must be applied in a thickness ranging from 2” (51 mm) minimum to 6” (152 mm) maximum. During initial heat-up to operating temperatures above 350°F (177°C), an acrid odor and some smoke may be given off as the organic binders used in the fiber glass pipe insulation begin to decompose. When this occurs, caution should be exercised to ventilate the area well. This loss of binder does not directly affect the thermal performance of the pipe insulation, but the compressive strength and resiliency of the product are reduced. For applications with excessive physical abuse or vibration at high temperatures, consult your local Insulation Systems Market Development Manager for alternate material recommendations. CHILLED WATER SYSTEMS For chilled water systems, see Chilled Water InsulSpec™ – 3-Part Specification, CI-239. SIZE AVAILABILITY Insulation Thickness Iron Pipe Size Range Copper Tubing Size Range in. mm in. mm in. mm ½13 ½ – 6 13 – 152 s – 48§16 – 105 1 25 ½ – 24 13 – 610 s – 68 16 – 156 1½38 ½ – 24 13 – 610 s – 68 16 – 156 2 51 ½ – 24 13 – 610 18 – 68 29 – 156 2½64 1 – 24 25 – 610 1a – 68 35 – 156 3 76 1 – 24 25 – 610 1a – 68 35 – 156 3½89 1½ – 24*38 – 610 – – 4 102 3 – 24**76 – 610 – – 4½114 3 – 24†76 – 610 – – 5 127 3 – 20††76 – 508 – – Notes: * 2½" and 23" IPS not available in this insulation thickness. ** 22" and 23" IPS not available in this insulation thickness. † 21", 22" and 23" IPS not available in this insulation thickness. †† 19" IPS not available in this insulation thickness. § 35/8" CTS not available in this insulation thickness. APPLICATION RECOMMENDATIONS* MICRO-LOK HP PIPE INSULATION AND BUTT STRIPS. 1. Do not apply Micro-Lok HP if air temperature is below 20°F (-7°C) or above 130°F (54°C) due to the effect of temperature on tape performance. We recommend stapling when application falls outside this temperature range. When stapling, we recommend mastic be applied over staples to prevent moisture penetration. 2. If stored below 20°F (-7°C) or above 130°F (54°C), insulation cartons should stand within the recommended temperature range for 24 hours prior to application. 3. Once release paper is removed, both adhesive and lap must be kept free of dirt and water, and the lap sealed immediately. 4. When adhered, the lap and butt strips must be pressurized by rubbing firmly with a plastic squeegee or the back of a knife blade to ensure positive closure. * For complete application recommendations and installation instructions, see CI-245 brochure. © 2010 Johns Manville. Printed in USA. Eastern RegionP.O. Box 158Defiance, OH 43512(800) 334-2399Fax: (419) 784-7866 Western Region & CanadaP.O. Box 5108Denver, CO 80217(800) 368-4431 Fax: (303) 978-4661 North American Sales Offices, Insulation Systems Printed on recycled paper.CI-228 09/10 (Replaces 07/10) The physical and chemical properties of Micro-Lok® HP High- Performance Fiber Glass Pipe Insulation listed herein represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Numerical flame spread and smoke developed ratings are not intended to reflect hazards presented by these or any other materials under actual fire conditions. Check with the Regional Sales Office nearest you to ensure current information. All Johns Manville products are sold subject to Johns Manville’s standard Terms and Conditions including Limited Warranty and Limitation of Remedy. For a copy of the Johns Manville standard Terms and Conditions, Limited Warranty and Limitation of Remedy, and information on other Johns Manville thermal insulations and systems, call (800) 654-3103. 717 17th St. Denver, CO 80202 (800) 654-3103 specJM.com a a aaJMCOM100270 ALLEY-K Fiberglass Pipe Insulation 0°F to 850°F (-18°C to 454°C) ALLEY-K® pipe insulation is a preformed insulation product composed of high quality glass fibres, bonded together with a thermosetting resin. The 36” pipe sections are available with or without the All Service Jacket (ASJ). Our all service vapour retarder jacket (ASJ) reinforced with glass fibres comes with a factory applied pressure sensitive self-sealing lap closure system (SSL). Butt strips are also supplied. USES ALLEY-K® pipe insulation is intended as a thermal insulation product for hot and cold service piping. Typical uses include domestic hot and cold water, hot water heating, high temperature, dual temperature, steam, condensate and refrigerated lines. As a component of a suitable insulation system, plain ALLEY-K® pipe insulation may be used for light industrial applications, while ALLEY-K® pipe insulation with ASJ jacket may be used for commercial and institutional usage. AVAILABILITY Manufactured dimensions are listed in the Manson Insulation product catalog. PRODUCT FEATURES WATER VAPOUR ABSORPTIONASTM C 1104 - Less than 0.2% by volume ALKALINITY (ASTM C 871) Less than 0.6% as Na2O. pH between 7.5 and 10.0 MICROBIAL GROWTH (ASTM C 1338) Does not promote microbial growth HOT SURFACE PERFORMANCE ASTM C 411 - Rated to 850°F (454°C) LINEAR SHRINKAGE (ASTM C 356) Negligible STRESS CORROSION Complies with ASTM C 795, MIL-I-24244C and NRC 1.36. CORROSIVENESS (ASTM C 665) No greater than sterile cotton. SPECIFICATION COMPLIANCE ASTM C547 - TYPE IStandard Specifications for Mineral Pipe Insulation ASTM C795, MIL-I-24244C, NRC 1.36 Specification for wicking-type thermal insulation for use over austenitic stainless steel CITY OF NEW YORK MEA 325-83-M NATIONAL FIRE PROTECTION ASSOCIATION NFPA 90A & 90B CGSB 51-GP-9M FIRE HAZARD CLASSIFICATION (UL 723, CAN/ULC-S102-M88, ASTM E84, NFPA 255) JACKETING • UL 723/ASTM E84• CGSB 51-GP-52M • ASTM C1136 (Type I, II) • Water Vapour Permeance (ASTM E-96) : 0.02 perms MAX • ASTM C1338 : Does not promote microbial growth • TAPPI T803 (Beach Units) Jacket minimum rating of 50 units. GREENGUARD Environmental Institute™Children & SchoolsSM Certified for superior indoor air quality (IAQ) performance ® CONTRACTOR: JOB NAME: DATE: Manson Insulation Products Ltd. 4805 Lapiniere, Suite 3000 Brossard, QC J4Z 0G2 Canada Telephone : 800.626.7661 Fax: 450.443.0042 www.imanson.comKEEPING IT SIMPLE. USAGE QUALIFICATIONS 1. Hot surface performance: tested to 850°F (454°C) according to ASTM C411. 2. A sufficient thickness of insulation must be used to keep maximum surface temperature of Alley-K® pipe insulation with ASJ jacket below 140°F (60°C). 3. At operating temperatures above 500°F (260°C), Alley-K® pipe insulation must be applied in a thickness ranging from 2” (51mm) min to 6” (152mm) max. 4. Due to the fact that binder is organic in nature, we recommend the following heat up schedule for operating temperatures from 500°F (260°C) to 850°F (454°C). (see table) 5. When pressure sensitive self-sealing tape and butt strips are used, the material must be stored in a clean, dry environment. When adhering SSL tape and butt strip, rub firmly with a hard object such as a plastic squeegee or back of a knife to assure good vapour seal. 6. Fibrous insulation can emit a acrid odour during the initial heat-up when applied to hot surfaces above 392°F (200°C). It is recommended that adequate ventilation be provided and /or workers be supplied with approved full face respirators. INSTALLATION Manson Alley-K® pipe insulation is usually applied in accordance with the procedure in the publication “Commercial & Industrial Standards” by the National Insulation Association. Manson Insulation Products Ltd. has no control over installation design, installation workmanship, accessory materials, or conditions of application. Manson does not warrant the performance or results of any installation containing their products. This warranty disclaimer includes all implied warranties, including the warranties of merchantability and fitness for a particular purpose. MEAN TEMPERATURE THERMAL CONDUCTIVITY(Btu.in/hr.ft2.°F)METRIC THERMAL CONDUCTIVITY(W/m.°C)THERMAL CONDUCTIVITY °F °C Btu.in/hr.ft2.°F W/m.°C 75 100 200 300 400 500 600 24 38 93 149 204 260 316 0.23 0.24 0.28 0.34 0.42 0.51 0.62 0.033 0.035 0.040 0.049 0.061 0.074 0.089THERMALCONDUCTIVITY(ASTMC335)TIME TEMPERATURE@ TOTALTIME 3.5 hrs 2.5 hrs 2 hrs 550°F (288°C) 650°F (343°C) 750°F (399°C) 3.5 hrs 6 hrs 8 hrs HEATUPSCHEDULEFLAME SPREAD SMOKE DEVELOPED Plain 25 50 ASJ 25 50FIREHAZARDCLASSIFICATIONALLEY-K Fiberglass Pipe Insulation 0°F to 850°F (-18°C to 454°C) ® 0 100 300 400 500 600 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 -18 38 93 149 204 260 316 .101 .087 .072 .058 .043 .029 .014 .000 200 MADE IN THE USA05/2012 Zeston® 2000 PVC Insulated Fitting Covers and Jacketing Description Zeston 2000 fitting covers are designed to insulate and to provide a protective covering for pipe fittings. The fitting covers are supplied with Hi-Lo®Temp Formaldehyde-free™fiber glass insulation inserts from the factory. Zeston PVC jacketing provides a protective covering for insulated or bare pipes. Zeston 2000 PVCfitting covers and jacketing are manufactured from high-impact, gloss white, UV-resistant, polyvinyl chloride which provides a simple, quickly installed system. Available Shapes and Sizes Fitting Covers. Zeston 2000 Series PVC fitting covers are available for the following: 45°and 90°(0.8 and 1.6 rad.) short and long radius elbows, tees and valves, flanges, reducers, end caps, soil pipe hubs, traps and mechanical groove-type fittings. Jacketing. Zeston PVCjacketing is available in rolls in thicknesses of 10, 15, 20 and 30 mil (0.3, 0.4, 0.5 and 0.8 mm). Cut &Curled™Jacketing. Zeston PVC Cut & Curled jacketing is available in thicknesses of 20 or 30 mil (0.5 mm or 0.8 mm) (30 mil [0.8 mm] recommended for outdoor applications). It is available in factory-cut sizes to fit up to 30” (762 mm) O.D. All sections of ZestonPVC Cut &Curled jacketing are 48” (1219 mm) in length and are factory curled to fit snugly. Uses Zeston 2000 PVCfitting covers and jacketing are ideally suited for indoor or outdoor use on chilled water, hot water, steam and other piping systems in commercial, institutional, and industrial applications. The fitting covers, when combined with Zeston PVC jacketing and Perma-Weld®solvent welding adhesive, form a completely sealed system which meets the requirements of the USDA and FDA for applications in food, beverage, and pharmaceutical facilities. Qualifications for Use General • Install the appropriate Hi-Lo Temp fiber glass insert by wrapping it completely around the pipe fitting without overly compressing it or leaving any voids. Ensure that the insulation insert covers all exposed surfaces. The Zeston PVC fitting cover should then be installed over the pipe fitting and fiber glass insert by securing the throat using either serrated tacks, Perma-Weld adhesive or Zeston Z-Tape. Hot Systems • PVC covers must be kept below 150°F (66°C) by use of proper insulation thickness. • PVC covers should be kept away from contact with, or exposure to, sources of direct or radiated heat. • For fittings where operating temperatures exceed 250°F (121°C), or where pipe insulation thickness is greater than 11/2” (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Cold Systems • An approved vapor retarder mastic compatible with PVC must be applied between pipe insulation and fitting cover, and on fitting cover throat overlap seam. CI-55 10-08 (Replaces 8-08) • For fittings where operating temperature is below 45°F (7°C) or where the pipe insulation thickness is greater than 11/2” (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Refrigerant Systems and Cold Systems in Severe Ambient Conditions • Mitered pipe insulation segments. Fabricated or premolded insulation shapes may be used in lieu of Hi-Lo Temp insulation inserts. • An intermediate vapor retarder compatible with PVC is required to completely seal the insulation prior to installing the Zeston 2000 PVC fitting cover. Care should be taken to ensure that the vapor barrier mastic is applied between the pipe insulation and the fitting cover, and on fitting cover throat overlap seam. Totally Sealed Systems (USDA Approval) • System requires that 20 or 30 mil (0.5 mm or 0.8 mm) Zeston PVC jacketing is applied to pipe insulation in conjunction with Zeston PVC fitting covers. • All circumferential and longitudinal seams of jackets and fitting covers should be sealed with Zeston Perma-Weld solvent welding adhesive. Circumferential seams should be a minimum 1” (25 mm) overlap, and longitudinal seams should be 11/2” to 2” (38 mm to 51 mm) overlap. • Upon completion, all seams should visually be checked for seal and touched up, if necessary. • Slip joints are required periodically between fixed supports and on continuous long runs of straight piping. Slip joints are achieved by increasing circumferential overlap to 8 to 10 inches (203 mm to 254 mm) and applying a flexible white caulking in the overlap area to maintain a sealed system. Operating Temperature Limits: PVC:Up to 150°F (66˚C) Insert:0°F to 450°F (-18°C to +232°C) Flame Spread:25 or less (up to 30 mil [0.8 mm]) Smoke Developed:50 or less (up to 30 mil [0.8 mm]) Grade:Weatherable Color:White Finish: Gloss Pipe & Equipment Insulations Zeston® 2000 PVC Insulated Fitting Covers and Jacketing Specification Compliance USDA, Agriculture Canada New York City MEA #7-87 ICBO SBCCI BOCA ASTM D 1784, Class 16354-C L-P-535E*, Composition A, Type II, Grade GU L-P-1035A*, Composition A, Type II, Grade GU Canada: CGSB 51-GP-53M CAN/ULC S102-M88 * Impact strength determined by Gardner-SPI test method rather than Izod, since Gardner is more appropriate for PVC sheeting materials. Physical Properties of Zeston 2000 PVC Property Value ASTM Test Method Specific Gravity 1.48 D 792 Tensile Strength at Yield, psi (kPa) 6,000 (41,370) D 638 Elongation at Yield (MD), % 3.0 D 638 Tensile Modulus,psi (kPa) 470,000 (3,240,650) D 638 Flexural Strength,psi (kPa) 11,600 (79,982) D 638 (min. 0.125” [3 mm] thick specimen) Flexural Modulus, psi (kPa) 460,000 (3,171,700) D 790 Flame Spread 25 or less E 84 (up to 30 mil [0.8 mm]) Smoke Developed 50 or less E 84 (up to 30 mil [0.8 mm]) Electrical Conductance Non-Conductor D 257 Gardner—SPI Impact, 10 mil (0.3 mm) 1.3 D 3679 in. Ib./mil by Ductile Failure 15 mil (0.4 mm) 1.4 (4 lb. [1.8 kg] weight; 20 mil (0.5 mm) 1.5 8 lb. [3.6 kg] for 30 mil [0.8 mm]) 30 mil (0.8 mm) 1.6 Note: Chemical resistance data available on request. General Properties of Hi-Lo®Temp Formaldehyde-free™ Fiber Glass Insulation Insert “k” Thermal Mean Temperature Btu•in/ conductivity °F °C (hr•ft 2•°F) W/m•°C 75 24 .28 .040 150 66 .34 .049 300 149 .45 .065 Temperature limits 0°F to 450°F (-18°C to +232°C) Sanitary Odorless. Will not absorb odors. Provides no food for insects, rodents, or mildew. Vibration resistant Will not settle or separate. Fire safety Meets most requirements of federal, state and local codes. Accepted for commercial, institutional, industrial, and residential projects in all parts of U.S. The fiber glass inserts have UL 25/50 rating and are noncombustible per ASTM E 136. Copyright ©2008 Johns Manville Printed in USA Eastern Region P.O. Box 158 Defi ance, OH 43512 (800) 334-2399 Fax: (419) 784-7866 Western Region & Canada P.O. Box 5108 Denver, CO 80217 (800) 368-4431 Fax: (303) 978-4661 North American Sales Offi ces, Insulation Systems Printed on recycled paper.CI-55 10-08 (Replaces 8-08) The physical and chemical properties of Zeston® 2000 PVC Insulated Fitting Covers and Jacketing listed herein represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Numerical fl ame spread and smoke developed ratings are not intended to refl ect hazards presented by these or any other materials under actual fi re conditions. Check with the Regional Sales Offi ce nearest you to assure current information. All Johns Manville products are sold subject to Johns Manville’s standard Terms and Conditions including Limited Warranty and Limitation of Remedy. For a copy of the Johns Manville standard Terms and Conditions, Limited Warranty and Limitation of Remedy, and information on other Johns Manville thermal insulations and systems, call (800) 654-3103. 717 17th St. Denver, CO 80202 (800) 654-3103 specJM.com ALLEY WRAP B™ Temperature Limit: Unfaced 350° F (177° C) | Faced 250° F (121° C) DESCRIPTION Alley Wrap B fiberglass blanket insulation is a thermal and acoustical insulation product made from highly resilient, inorganic glass fibers bonded by a thermosetting resin. It is available unfaced or with a multi-purpose foil-scrim kraft (FSK) jacket and with a white metalized polypropylene scrim-kraft (PSK) jacket. Vapor retarders have a 2" (51 mm) stapling flange on one edge, and the factory-applied facing assures uniform quality. ECOSE® TECHNOLOGY ECOSE Technology is a revolutionary binder chemistry that enhances the sustainability of our products. The "binder" is the bond that holds our fiberglass product together and gives the product its shape and brown color. ECOSE Technology is a plant-based, sustainable chemistry that replaces the phenol/formaldehyde (PF) binder traditionally used in fiberglass products. Products using ECOSE Technology are formaldehyde-free and have reduced global warming potential when compared to our products of the past. SUSTAINABILITY Manson Insulation’s products used for thermal insulating purposes recover the energy that it took to make them in just hours or days, depending on the application. Once installed, the product continues to save energy and reduce carbon generation as long as it is in place. Fiberglass insulation with ECOSE Technology contains three key ingredients: ƒRecycled glass content, verified annually by UL Environment ƒSand, one of the world’s most abundant resources ƒOur green chemistry initiative ECOSE Technology, which is validated to be formaldehyde-free APPLICATION Manson Insulation Alley Wrap B is used as an external insulation on commercial or residential heating or air conditioning ducts. It is suitable for the exterior of rectangular or round sheet metal ducts and spaces, or surfaces where temperature and condensation must be controlled. PRODUCT FEATURES UL Environment ƒGREENGUARD certified ƒGREENGUARD Gold certified ƒValidated to be formaldehyde-free EUCEB ƒTested and certified to meet EUCEB requirements SPECIFICATION COMPLIANCE In U.S. ƒASTM C1139; Unfaced, Type I, Type II, Grade 1 - 0.75 lb/ft³, Grade 2 - 1.0 lb/ft³, Grade 3 - 1.5 lb/ft³ ƒASTM C553; Type I, II, III ƒASTM C1136; Type II ƒASTM C1290 ƒCalifornia Title 24 (installed at 25% compression) ƒHH-I-558C; Form B, Type I, Class 7 ƒNFPA 90A and 90B In Canada ƒCAN/CGSB 51. 11-92 APPLICATION & SPECIFICATION GUIDELINES Storage ƒProtect stored insulation from water damage, construction damage and other abuse. ƒIf stored outside, proper protection from weather conditions should be provided. CONTRACTOR JOB NAME DATE ACOUSTICAL PERFORMANCE DUCT WRAP INSERTION LOSS (HZ) DUCT DIMENSIONS SHEET METAL NOMINAL THICKNESS NOMINAL DENSITY 63 125 250 500 1000 2000 4000 12" x 12" (305 mm x 305 mm)24 GA 11/2" (38 mm) 0.75 PCF (12 kg/m3) 0.6 0.6 0.6 0.7 7.4 14.2 20.9 24" x 12" (610 mm x 305 mm)24 GA 11/2" (38 mm)0.6 0.6 0.6 0.7 7.4 14.2 20.9 48" x 12" (1219 mm x 305mm)22 GA 11/2" (38 mm)0.6 0.5 0.5 0.6 7.4 14.1 20.9 24" x 24" (610 mm x 610 mm)22 GA 11/2" (38 mm)0.6 0.5 0.5 0.6 7.4 14.1 20.9 24" x 12" (610 mm x 305 mm)26 GA 11/2" (38 mm)0.8 0.8 0.8 0.8 7.5 14.2 21.0 24" x 8" (610 mm x 203 mm)26 GA 2" (51 mm)1.0 1.0 1.0 3.6 10.4 17.1 23.9 Insertion Loss: (Reduction of Sound Transmitted Through Duct Wrap) (Sound and Vibration Design and Analysis, National Environmental Balancing Bureau, 1944) TECHNICAL DATA PROPERTY (UNIT)TEST PERFORMANCE Corrosiveness ASTM C665 Does not accelerate corrosion of steel Corrosion ASTM C1617 Pass Water Vapor Permeance ASTM E96, Procedure A 0.02 perms Maximum Service Temperature ASTM C411 Faced: 250° F (121° C), Unfaced: 350° F (177° C) Mold Growth ASTM C1338 Pass Water Vapor Sorption (by weight)ASTM C1104 5% or less Surface Burning Characteristics (flame spread/smoke developed) ASTM E84, CAN/ULC S102, UL 723 Unfaced, FSK: UL/ULC Classified FHC 25/50 ASTM E84 PSK: 25/50 ALLEY WRAP B™ Temperature Limit: Unfaced 350° F (177° C) | Faced 250° F (121° C) Preparation ƒInstall Manson Insulation Alley Wrap B over clean, dry sheet metal ducts. ƒAll sheet metal joints and seams must be sealed to prevent air leakage from the duct. FIBERGLASS AND MOLD Fiberglass insulation will not sustain mold growth. However, mold can grow on almost any material when it becomes wet and contaminated. Carefully inspect any insulation that has been exposed to water. If it shows any sign of mold, it must be discarded. If the material is wet but shows no evidence of mold, it should be dried rapidly and thoroughly. If it shows signs of facing degradation from wetting, it should be replaced. Air handling insulation used in the air stream must be discarded if exposed to water. NOTES The chemical and physical properties of Manson Insulation Alley Wrap B blanket insulation represent typical average values determined in accordance with accepted test methods. The data is subject to normal manufacturing and testing variations. The data is supplied as a technical service and is subject to change without notice. References to numerical flame spread ratings are not intended to reflect hazards presented by these or any other materials under actual fire conditions. Check with your Manson Insulation Area Manager to ensure information is current. APPLICATION ƒInstall Manson Insulation Alley Wrap B with facing to the outside to obtain specified R-value using a maximum of 25% compression. ƒButt all insulation joints firmly together. Longitudinal seam of the vapor retarder must be overlapped a minimum of 2" (51 mm). A 2" (51 mm) tab is provided for the circumferential seam and must be overlapped. ƒWhere vapor retarder performance is necessary, all penetrations, joints, seams and damage to the facing should be sealed with an FSK, PSK or foil tape or glass fabric and mastic prior to system startup. ƒPressure sensitive tapes should be a minimum 3" (76 mm) wide and be applied with moving pressure using an appropriate sealing tool. Staples should be outward clinch and placed approximately 6" (152 mm) on center. ƒClosure systems should have a 25/50 F.H.C. per UL 723. ƒFor rectangular ducts over 24" (610 mm) wide, secure the insulation to the bottom side of the duct with mechanical fasteners spaced on 18" (457 mm) centers to reduce sag. Care should be taken to avoid over compressing the insulation with the retaining washer. ƒIt is neither necessary nor desirable to adhere Alley Wrap B to duct surfaces with adhesive. ƒUnfaced Alley Wrap B should be overlapped with a minimum of 2" (51 mm) and fastened with 4" (102 mm) to 6" (152 mm) nails or skewers placed 4" (102 mm) apart, or secured with a wire or banding system. Care must be taken to avoid damaging the Alley Wrap B. Refer to diagram for staple stitching and butt-joint method. APPLICATION ALLEY WRAP B™ Temperature Limit: Unfaced 350° F (177° C) | Faced 250° F (121° C) INSTALLATION PROCEDURES Use this table to determine stretch-outs required for the nominal thickness of insulation to limit average compression of the insulation to 25% or less. STRETCH-OUTS LABELED THICKNESS INSTALLED COMPRESSED THICKNESS ROUND SQUARE RECTANGULAR P* +P* +P* + 1" (25 mm)3/4" (19 mm)7" (128 mm)6" (152 mm)5" (127 mm) 11/2" (38 mm)11⁄8" (29 mm)91/2" (241 mm)8" (203 mm)7" (178 mm) 2" (51 mm)11/2" (38 mm)12" (305mm)10" (254 mm)8" (203 mm) 23⁄16" (56 mm)15⁄8" (42 mm)13" (330 mm)11" (279 mm)81/2" (216 mm) 21/2" (64 mm)17⁄8" (48 mm)141/2" (368 mm)121/2" (318 mm)91/2" (241 mm) 3" (76 mm)21/4" (57 mm)17" (432 mm)141/2" (368 mm)111/2" (292 mm) *P = Perimeter of duct to be installed. Manson Insulation | www.imanson.com One Manson Drive, Shelbyville, IN 46176 Sales (317) 398-4434, ext. 8485 Technical Support (317) 398-4434, ext. 8727 M-CI-DWB-DS | 05-18 ALLEY WRAP B™ Temperature Limit: Unfaced 350° F (177° C) | Faced 250° F (121° C) FORMS AVAILABLE DENSITY THICKNESS WIDTH LENGTH FACING R-VALUE (K VALUE) @ 75° F MEAN TEMPERATURE OUT-OF PACKAGE INSTALLED [AT 25% COMPRESSION] 0.75 PCF (12 kg/m³) 11/2" (38 mm) 48" (1,219 mm) 100' (30.48 m) FSK, PSK, Unfaced R-5.1 (0.29)R-4.2 (0.27) 2" (51 mm)75' (22.86 m)R-6.8 (0.29)R-5.6 (0.27) 23⁄16" (56 mm)75' (22.86 m)R-7.4 (0.29)R-6.0 (0.27) 21/2" (64 mm)75' (22.86 m)R-8.5 (0.29)R-7.0 (0.27) 3" (76 mm)50' (15.24 m)R-10.2 (0.29)R-8.4 (0.27) 1.0 PCF (16 kg/m³) 11/2" (38 mm)100' (30.48 m)R-5.6 (0.27)R-4.5 (0.25) 2" (51 mm)75' (22.86 m)R-7.4 (0.27)R-6.0 (0.25) 1.5 PCF (24 kg/m³) 11/2" (38 mm)75' (22.86 m)R-6.1 (0.24)R-4.8 (0.23) 2" (51 mm)50' (15.24 m)R-8.2 (0.24)R-6.4 (0.23) Description 800 Series Spin-Glas duct and equipment insulation is manufactured from inorganic glass fibers bonded together with thermosetting resin. 800 Series Spin-Glas is available plain or faced in a variety of densities for use on systems that operate up to 450°F (232°C). For faced products, surface temperature should not exceed 150°F (66°C). AP or FSK vapor retarder-faced material meets the requirements of NFPA 90A and 90B. Types 813, 814, 815 and 817 provide neat square corners for an excellent finished appearance on duct and equipment systems. Spin-Glas can be readily cut with an ordinary knife and secured with mechanical fasteners and/or adhesives. Uses 800 Series Spin-Glas can be used in plain or faced form to insulate heating ducts and equipment. Faced 800 Series Spin-Glas is designed for systems that operate below ambient temperatures where vapor barrier protection is required. 800 Series Spin-Glas is ideal for application in commercial and industrial heating, air conditioning, power and process equipment. These products are not designed for use inside air distribution duct work or equipment where the insulation will be directly exposed to an airstream. On systems operating below ambient temperatures, all seams should be tightly sealed with quality ASJ, foil or FSK tapes depending on the desired finish. 800 Series Spin-Glas® Fiber Glass Duct and Equipment Insulation CI-9 03/10 (Replaces 10/08) Physical Properties Specification Compliance Type 812 813 814 815 817 “k” @ 75°F mean .24 .23 .23 .22 .22 “k” @ 24°C mean .035 .033 .033 .032 .032 Operating Temperature Limit: Up to 450°F (232°C) Mean Temperature 50 75 100 150 200 250 300 (˚F) 10 24 38 66 93 121 149 (˚C) Thermal Conductivity (“k”) Type 812 813 814 815 817 ASTM C 612, Type IA X X X X ASTM C 612, Type IB X X X X ASTM C 553, Type III X (Plain material only) HH-I-558C (Replaces HH-I-558B, Form B, Type I, Class 7 X X X X ASTM E 84, UL 723, NFPA 255 CAN/ULC S102-M88 FHC 25/50, Surface Burning Characteristics (Composite) X X X X X NRC 1.36 MIL-I-24244C ASTM C 795 (Cleburne Material Only) X X X State of California, Title 20 X X X X X Canada: CGSB 51-GP-10M X X X X X ASTM C 1136, Type I AP Facing Type II AP & FSK Facing (Replaces HH-B-100B, Type I & II) NFPA 90A & 90B, FHC 25/50 & Limited Combustibility ISO 9000 (ANSI/ASQC 90) Certification Pipe & Equipment Insulations Physical Properties Temperature limit (maximum) Unfaced 450°F (232°C) Faced—unfaced side 450°F (232°C) —faced side 150°F (66°C) Moisture sorption Less than 5.0% by weight Alkalinity Less than 0.6% expressed as Na2O Corrosivity Does not accelerate Odor None Shrinkage None Resistance to fungi Does not breed and bacteria or promote Moisture vapor 0.02 perms max. transmission—FSK & AP 800 Series Spin-Glas® Fiber Glass Duct and Equipment Insulation Available Densities, Thicknesses and Facings Thickness (in ½" [13 mm] increments) Density Faced Plain Type pcf kg/m3 in mm in mm 812* 1.50 24 — — — 1½–4 38–102 813* 2.25 36 FSK, AP 1–4 25–102 1–4 25–102 814 3.00 48 FSK, AP 1–4 25–102 1–4 25–102 815 4.25 68 FSK, AP 1–2½ 25–64 1–2½ 25–64 817 6.00 96 FSK, AP 1–2 25–51 1–2 25–51 Standard Sheet Size: 24" x 48" (610 mm x 1219 mm). Non-standard sizes available upon request. *Available from Defiance, OH, only. Sound Absorption Coefficients (ASTM C 423 - Type “A” Mounting) Thickness Frequency (Hz) Type (Plain) in mm 125 250 500 1000 2000 4000 NRC 812 1.0 25 0.07 0.24 0.63 0.87 1.00 1.02 0.70 2.0 51 0.24 0.68 1.10 1.13 1.10 1.07 1.00 813 1.0 25 0.08 0.27 0.69 0.95 1.05 1.02 0.75 2.0 51 0.19 0.88 1.15 1.14 1.10 1.07 1.05 814 1.0 25 0.06 0.29 0.75 0.99 1.04 1.02 0.75 2.0 51 0.24 1.00 1.11 1.08 1.06 1.05 1.05 815 1.0 25 0.03 0.32 0.80 1.04 1.05 1.05 0.80 2.0 51 0.27 0.91 1.11 1.09 1.09 1.09 1.05 817 1.0 25 0.10 0.35 0.85 1.04 1.05 1.03 0.80 2.0 51 0.38 0.93 1.10 1.07 1.07 1.07 1.05 Government Certification When ordering material to comply with any government specification or any other listed specification, a statement of that fact must appear on the purchase order. Government regulations and other listed specifications require specific lot testing and prohibit the certification of compliance after shipment has been made. There may be additional charges associated with specification compliance testing. Facing Information FSK Reinforced Foil and Paper (Foil- Scrim-Kraft). Aluminum foil reinforced with fiber glass yarn and laminated with fire-resistant adhesive to kraft paper. AP (All Purpose). The AP facing is white kraft bonded to aluminum foil, reinforced with fiber glass yarn. The kraft paper is laminated with a fire-resistant adhesive that minimizes the possible corrosion of the foil. 717 17th St. Denver, CO 80202 (800) 654-3103 specJM.com © 2010 Johns Manville. Printed in USA. Printed on recycled paper. The physical and chemical properties of 800 Series Spin-Glas® Insulation listed herein represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Numerical flame spread and smoke developed ratings are not intended to reflect hazards presented by these or any other materials under actual fire conditions. Check with the Regional Sales Office nearest you to assure current information. All Johns Manville products are sold subject to Johns Manville’s standard Terms and Conditions, including Limited Warranty and Limitation of Remedy. For a copy of the Johns Manville standard Terms and Conditions, Limited Warranty and Limitation of Remedy and information on other Johns Manville thermal insulation and systems, call (800) 654-3103.JMCOM100170North American Sales Offices, Insulation Systems Eastern Region P.O. Box 158 Defiance, OH 43512 (800) 334-2399 Fax: (419) 784-7866 Western Region and Canada P.O. Box 5108 Denver, CO 80217 (800) 368-4431 Fax: (303) 978-4661 CI-9 03/10 (Replaces 10/08) AK BOARD® is a thermal and acoustical insulation product made from inorganic glass fibers preformed into boards bonded by a thermosetting resin. It is available plain, with a factory applied FSK or All Service Jacket (ASJ) facings. USES MANSON AK BOARD® is a versatile product for thermal and acoustical applications such as: heating and air conditioning ducts, power and process equipment, boiler and stack installations, metal and masonry walls, wall and roof panel systems, curtain wall assemblies and cavity walls. AVAILABILITY Manufactured dimensions are listed in the Manson Insulation product catalog. AK BOARD Fiberglass Thermal & Acoustical Board Insulation Temperature Limit: 450°F (232°C) SPECIFICATION COMPLIANCE ASTM C 612 Standard specification for mineral fibre board insulation - Type IA (1.6, 2.25, 3.0, 6.0 pcf) (26, 36, 48, 96 kg/m3) - Type IB (3.0, 6.0 pcf) (48, 96 kg/m3) ASTM C 1136 (facings) :FSK: Type II ASJ: Type I, II California Title 24 Corrosiveness (ASTM C 665) - Will not accelerate corrosion of aluminum, steel or copper. Puncture Resistance (TAPPI Test T803) (Beach Units) - FSK facings: 25 - ASJ facings: 50 Water Vapor Transmission (ASTM E 96, Procedure A) - FSK & ASJ vapor retarders have a maximum vapor transmission rate of .02 perms. Water Vapor Sorption (ASTM C 1104) - Less than 5% by weight when exposed to air at 120°F (49°C) and 95% humidity for 96 hours. Shrinkage (ASTM C 356) - Less than 0.3% linear shrinkage. Microbial Growth (ASTM C 1338, G-21, G-22) - Does not promote or support the growth of mold, fungi or bacteria. CGSB 51-GP-10M Canadian Specification for mineral fibre board insulation. FIRE HAZARD CLASSIFICATION (UL 723, CAN/ULC-S102-M-88, ASTM E84, NFP90A & 90B) Flame Spread Index not exceeding 25 and Smoke DevelopedIndex not exceeding 50. ® CONTRACTOR: JOB NAME: DATE: Manson Insulation Products Ltd. 4805 Lapiniere, Suite 3000 Brossard, QC J4Z 0G2 Canada Telephone : 800.626.7661 Fax: 450.443.0042 www.imanson.comKEEPING IT SIMPLE. AK BOARD® Fiberglass Board Insulation Temperature Limit: 450°F (232°C) Sound Absorption Coefficients (ASTM C 423, Type A Mounting) Type Facing Thickness 1/3 Octave Band Center Frequency (cycles/sec.) 125 250 500 1000 2000 4000 NRC 1.6 PCF(26 kg/m3)Plain 1½" (38 mm) .19 .44 .86 .98 1.00 1.02 .80 2" (51 mm) .31 .57 .96 1.04 1.03 1.03 .90 2½" (64 mm) .43 .82 1.12 1.07 1.04 1.03 1.00 3" (76 mm) .47 .92 1.17 1.06 1.06 1.04 1.05 2.25 PCF(36 kg/m3) Plain 1" (25 mm) .05 .24 .59 .86 .97 1.00 .65 1½" (38 mm) .17 .49 .93 1.03 1.03 .99 .85 2" (51 mm) .26 .62 1.05 1.07 1.04 1.05 .95 FSK 1" (25 mm) .14 .69 .81 .99 .55 .27 .75 2" (51 mm) .63 .76 1.11 .75 .42 .22 .75 3.0 PCF(48 kg/m3) Plain 1" (25 mm) .08 .23 .62 .88 .96 .99 .65 1½" (38 mm) .09 .39 .89 1.03 1.06 1.01 .85 2" (51 mm) .29 .65 1.11 1.13 1.06 1.03 1.00 3" (76 mm) .54 1.01 1.18 1.07 1.07 1.04 1.10 4" (102 mm) .95 1.11 1.17 1.07 1.07 1.06 1.10 FSK 1" (25 mm) .21 .63 .84 .93 .51 .22 .75 1½" (38 mm) .45 .60 .99 .73 .53 .27 .70 2" (51 mm) .67 .77 .93 .74 .47 .28 .75 1" (25 mm).15 .71 .65 .82 .41 .16 .65 1½" (38 mm).42 .55 .91 .69 .40 .23 .65 2" (51 mm).75 .71 .80 .66 .41 .24 .65 6.0 PCF(96 kg/m3) ASJ ASJ 1" (25 mm) .05 .26 .77 1.04 1.04 1.03 .80 2" (51 mm).13 .58 1.01 1.05 1.00 1.01 .90 Plain FSK 1" (25 mm) .23 .65 .39 .48 .47 .32 .50 1½" (38 mm).61 .47 .78 .61 .51 .35 .60 1½" (38 mm) .61 .47 .78 .61 .51 .35 .60 2" (51 mm) .77 .50 .72 .58 .53 .41 .60 1½" (38 mm).60 .46 .62 .48 .47 .31 .50 2" (51 mm).77 .44 .60 .50 .41 .30 .50 Mean Temperature k k (SI) k k (SI) k k (SI) 75°F (24°C) .24 .035 .23 .033 .22 .032 100°F (38°C) .25 .036 .24 .035 .23 .033 200°F (93°C) .33 .048 .29 .042 .27 .039 300°F (149°C) .42 .061 .37 .053 .34 .049 .057 .043 .036 .029 5010 10038 ( F)(oC)15066 200930-18 250121 300149 1.6 PCF (26 kg/m3 ).40 .35 .30 .25 6 P CF (96 kg /m 3 )2 .25 PCF (36 kg/m3 ),3 P CF (48 kg/m3 )4.25 P CF (68 kg/m3 ).050 .20 oTHERMAL EFFICIENCY (ASTM C 177)Thermal Conductivity (BTU-in./hr • ft2 • oF)Mean Temperature Thermal Conductivity (SI Units) (W/m • oC)MADE IN THE USA 05/2012 INSTALLATION Manson AK BOARD® insulation is usually installed in accordance with the procedure in the publication “Commercial & Industrial Standards” by the National Insulation Association (NIA). Manson Insulation Products Ltd. has no control over installation design, installation workmanship, accessory materials, or conditions of application. Manson does not warrant the performance or results of any installation containing their products. This warranty disclaimer includes all implied warranties, including the warranties of merchantability and fitness for a particular purpose. Closed Cell Elastomeric Thermal Insulation for HVAC &R General Tube and Sheet Insulation is a highly flexible,closed-cell and lightweight EPDM-rubber based elastomeric product.Aerocel®Tube and Sheet Insulation is designed for insulating warm or cold piping,duct,or equipment.Aerocel®EPDM Elastomeric Tube and Sheet Insulation is supplied in 1/4",3/8",1/2",3/4",1",1-1/4",1-1/2"2",2-1/2"and 3"thicknesses,in popular I.D.sizes up to 8"IPS,and as flat sheets and rolls.Please check for specific size combinations.The tightly formed,closed-cell structure of Aerocel®Pipe and Sheet Insulation makes it an efficient insulation,providing superior insulating capacity to many materials,including other elastomeric insulations.Aerocel is manufactured to consistently provide actual values on these key performance criteria for mechanical system insulation: Thermal Conductivity:0.245 Water Vapor Transmission,Perms:0.03 Fire Rating:Will not contribute significantly to fire (simulated end-use testing). Aerocel®Pipe and Sheet Insulation,in 1/4"through 2" thickness,has a flame spread rating of 25 or less and a smoke developed rating of 50 or less as tested by ASTM E 84 “Surface Burning Characteristics of Building Materials.”Aerocel EPDM Pipe and Sheet Insulation is acceptable for use in air distribution systems including ducts,plenums,air handling equipment and air terminal devices. Uses Pipe Insulation is used to retard heat gain or loss,and to control condensation formation on cold-water plumbing,chilled water,and refrigeration lines.The material also efficiently reduces heat flow on hot water plumbing,liquid heating and dual- temperature piping systems.Aerocel®sheet is used to insulate large OD pipes,chillers,vessels and tanks,and can be used as a duct liner or duct wrap.The recommended service temperature range for Aerocel Insulation is -297°F to +300°F.Aerocel®is designed for installation above and below ground,indoors and outdoors.No protective finish is required. Aerocel®Pipe Insulation is uniquely suited,over many other cellular or fibrous insulation materials,to dual- temperature HVAC piping systems.This unique fit results from Aerocel’s proprietary combination of very low moisture vapor flow for times of cooling-mode operation,higher temperature usage properties during times of heating-mode operation,and superior insulating capacity in either operating mode. Aerocel®Pipe Insulation is uniquely suited to Solar piping systems because of its proprietary combination of UV Resistance,greater thermal efficiency,non- corrosiveness to copper or stainless steel,and availability as single layer product in greater thicknesses. Resistance to Moisture Vapor Flow The unique cell structure of Aerocel®EPDM Insulation effectively retards the flow of moisture vapor.Aerocel is considered a low transmittance vapor retarder.In normal service conditions,Aerocel requires no supplemental vapor retarder protection.When used in extremely low-temperature or extremely high- humidity conditions,an additional vapor barrier maybe required. Key Features •UV Resistant –Added Weather Protection Not Required,Saves on First Cost and Maintenance •Lower Thermal Conductivity –Saves Additional Energy Costs •300°Upper Use Limit –Greater Application Range – Cryogenic to Medium Pressure Steam •E 84 25/50 to 2"Thickness –Lowers Installation Costs with Fewer Layers •Versatile for Heating,AC, Refrigeration, Solar,Plumbing – Single Product for All Systems •Easy to install – Lowers Installation Costs,Keeps Job Cost as Estimated T UBE &SH E ET SUBMITTAL Application 282 INDUSTRIAL PARK ROAD •SWEETWATER,TN 37874 TEL:(423)337-2493 •FAX:(423)337-7675 •TOLL FREE:(866)AEROCEL WEBSITE:www.aeroflexusa.com RESULT 0.245 -297°F to +300°F -57°C to +149°C 0.25 0.265 ASTM C 518 /C 177 Service Temperature,CONTINUOUS Cell Structure Closed Cell ASTM C 411 ASTM G 7 /G 90 ASTM C 209 Through 2”thickness U.V.Resistance Ozone Resistance Water Vapor Permeability Water Absorption (weight %) Fire Safety Characteristics Thermal Conductivity Corrosion of Stainless Steel ASTM C 692,DIN 1988 U.S.FDA CPG No.7117.11 BSEN 12868 PASS No cracking .03 perm (4.38 x 10-11) .2% UL-94 5 V-A,V-O 25/50 Self extinquishing Non corrosive None detected PASS Pipe Insulation in unslit tubular form can be slipped onto piping before it is connected,or it can be slit lengthwise and snapped over piping that has already been installed.Butt joints and other seams are to be sealed with contact adhesive.Fittings can be fabricated from straight tubing or sheet.Larger diameter,curved,or flat surfaces can be insulated by adhering properly fabricated sheet sections to them.Consult the Aeroflex Installation Handbook for more complete installation details and instructions. Aerocel®is designed for installation above and below ground,indoors and outdoors.No protective finish is required. In addition to the specifications listed below,Aerocel also is approved by or conforms to the requirements of the following: ASTM C 534 Type I and II,NY City MEA #171-04-M,City of LA RR-8413,UL 181 Section 13 Mold Growth/Humidity,ASTM G 21 Fungal Resistance Test,UL181 Section 18 Air Erosion,NFPA 90A &90B,MIL15280J,CAN/ULC-S102-07. Aerocel Sheet and Tube insulations meet the energy code requirements of International Energy Conservation Code(IECC)and ASHRAE for R-4 for Refrigeration Piping at 1”wall thickness. Pipe Sizes <1"ID 1"ID to <1-1/2“ID 1-1/2"ID to <4“ID 4"ID to <8"ID ≥8"ID Operating Temperature Space Heating (Insulation Thickness,Inches) 201 Deg.F -250 Deg.F 1-1/2"1-1/2"2"2"2" 141 Deg.F -200 Deg.F 1"1"1"1-1/2"1-1/2" 105 Deg.F -140 Deg.F 1/2"1/2"1"1"1" Operating Temperature Service Water Heating (Insulation Thickness,Inches) 105 Deg.F+1/2"1/2"1"1"1" Operating Temperature Cooling Systems (Insulation Thickness,Inches) 40 Deg.F -60 Deg.F 1/2"1/2"1"1"1" ≤40 Deg.F 1/2"1"1"1"1-1/2" PipeOperating Temperature 50 Deg.38 Deg.F 0 Deg.F -20 Deg.F 1/2"3/8"-7"--- 3/4"1"-6"3/8"-2"-- 1"-2-1/8"-6"3/8"-1/2"- 1-1/4"--3/4"-2"3/8"-7/8" 1-1/2"--2-1/8"-6"1"-2-1/8" 2"---2-1/4"-6" ASHRAE 90.1-2007 ENERGY EFFICIENCY INSULATION THICKNESS MINIMUM THICKNESS OF AEROCEL REQUIRED TO PREVENT CONDENSATION DesignConditions —85Deg.F,70%RH,Low Air Movement Design Conditions —80Deg.F,50%RH,LowAir Movement Design Conditions —90 Deg.F,80%RH,LowAir Movement Insulation Thickness Pipe Outside Diameters 1/4"3/8"-1"--- 3/8"3/4"-6"3/8"-3/4"-- 1/2"-7/8"-6"-- 3/4"--3/8"-1-1/2"3/8"-1/2" 1"--1-5/8"-6"3/4"-2-1/2" 1-1/4"---2-5/8"-6" 1/4"3/8"-6"3/8"-6"-- 3/8"--3/8"-3/4"- 1/2"--7/8"-6"3/8"-1" 3/4"---1-1/8"-6" v8.09 Refer to K-Flex USA L.L.C. UL 94(Recognition No. E300774) Made in USA Contains a Protective Antimicrobial Agent INSUL-LOCK® Flexible Closed Cell Pipe Insulation Available in 3- and 6-foot lengths Designed for the HVAC/R Industry DESCRIPTION INSUL-LOCK® is environmentally friendly, CFC-free, flexible elastomeric thermal insu- lation. It is pre-slit with a factory-applied pressure sensitive adhesive applied to both seam surfaces. It is black in color and is available up to 1” wall thickness and 4” IPS. INSUL-LOCK® key physical properties are approved through supervision by Fac- tory Mutual Research Corporation. INSUL-LOCK® is non-porous, fiber-free and resists mold growth. An EPA-registered antimicrobial agent is incorporated into the product to provide additional protection against mold, fungal and bacterial growth. INSUL-LOCK® is GREENGUARD® certified as a low VOC material, meeting the require- ments of the “Children & Schools” and “Indoor Air Quality” classifications. APPLICATIONS INSUL-LOCK® is used to retard heat flow and prevent condensation on refrigerant lines, cold water plumbing, roof drains and chilled water systems. INSUL-LOCK® is recommended for ap- plications ranging from -70°F to 200°F (-57°C to 93°C) for both new and existing applications and can be used with heat tracing/heat tapes. For best results, store and install INSUL-LOCK® at temperatures above 40°F (4˚C). INSTALLATION INSUL-LOCK® is designed for quick and easy installation: slip on the tube, pull built-in release liners, pinch tube shut and apply pressure at the seams. The seam should be positioned on the bottom of the pipe. See technical bulletin for installation instructions in cold temperatures. All butt joints must be sealed with an approved contact adhesive. Fittings are fabricated from miter-cut tubular sections of INSUL-TUBE®, and covers, flanges, etc from INSUL-SHEET®. K-Fit® factory- fabricated fittings are also available. INSUL-LOCK®’s closure system is designed to save labor costs, particularly on straight runs. It greatly reduces the use of contact adhesives, allowing for improved work- ing conditions and compliance with OSHA requirements. OUTDOOR APPLICATIONS INSUL-LOCK® is made from a UV-resistant elastomeric blend. However, when subject to severe UV exposure (rooftop applica- tions) or where optimum performance is required, K-FLEX® 374 Protective Coating, approved jacketing or K-FLEX Clad® AL or K-FLEX Clad® WT should be used. Similar to indoor applications, the seam should be positioned on the bottom of the pipe. FEATURES & BENEFITS • Faster installation • Easier handling (3-foot lengths) • Ideal for straight runs • Less use of contact adhesives RESISTANCE TO MOISTURE VAPOR FLOW The closed cell structure of INSUL-LOCK® effectively retards the flow of moisture va- por and is considered a low transmittance vapor retarder. For most indoor applica- tions, INSUL-LOCK® needs no additional protection. Additional vapor barrier protection may be necessary for INSUL-LOCK® when installed on low temperature surfaces that are exposed to continuous high humidity. FLAME AND SMOKE RATING INSUL-LOCK® in thicknesses up to 1” (25 mm) has a flame spread rating of 25 or less and a smoke development rating of 50 or less as tested by ASTM E 84, “Sur- face Burning Characteristics of Building Materials”. INSUL-LOCK® is acceptable for use in duct/ plenum applications meeting the require- ments of NFPA 90A/B. Numerical flammability ratings alone may not define the performance of products under actual fire conditions. They are provided only for use in the selection of products to meet limits specified, when compared to a known standard. SPECIFICATION COMPLIANCE • ASTM C 534 Type 1 (Tubing), Grade 1 • ASTM D 1056-00-2B1 • New York City MEA 186-86-M Vol. V • USDA Compliant • RoHS Compliant • UL 94-5V Flammability Classification (Recognition No. E300774) • ASTM E 84 1” 25/50-tested according to UL 723 and NFPA 255 • Complies with requirements of CAN/ULC S102-03 FMRC Approval Guide Chapter 14 Pipe Insulation • Meets requirements of NFPA 90A Sect. 2.3.3 for Supplemen- tary Materials for Air Distribution Systems • Meets requirements of ASTM C 411 (Test Method for Hot Surface Performance of High Temperature Thermal Insulation) • Meets requirements of UL 181 sections 11.0 and 16.0 (Mold Growth/Air Erosion) • Meets residential and non-residential requirements for California Energy Commission Building Energy Efficient Standards Title 24 • GREENGUARD certified under “Children & Schools” and “Indoor Air Quality” classifications