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Home My WebLink About23 0513 Submittal Action Sheet-VFD's for pumps - AZT. . . . . . . . . . . . . . . . . . . . . . . . . . . . D/E/F Services Group, LTD 1171 Voluntown Road Griswold, CT 06351 Phone: (860) 376-4896 Fax: (860) 376-1213 Submittal Transmittal TO: The Maggiore Companies 13 Wheeling Ave. Worburn, MA 01801 Date: 9/26/2019 Project # F29166 - F29166 Oxoboxo Submittal # 010 ATTN: Gifford Perry RE: (ABB) VFD's for Pumps #1, #2 We are sending you the following:  Attached  Under Separate Cover Via:  1st Class Mail  Overnight  Facsimile  Pick-Up/Hand Deliver Copies Spec No. Description 1 230513 (ABB) VFD's for Pumps #1 & 2 (HVAC) Remarks: Please see the attached submittal for approval. Received By: _________________________________ Date: ________________________ Signed: _______________________________ Title: _________________________________ Copy to: ___________________  Recipient’s Copy  Sign & Return  File Copy ABB ACH580 AC MOTOR SPEED CONTROL SUBMITTAL FOR: APPROVAL PROJECT: Oxoboxo Lofts ENGINEER: Aztech Engineer, Inc. Hartford, CT CONTRACTOR: D/E/F Services Griswold, CT SUBMITTED BY: Andrew Marques 10 Bidwell Road South Windsor, CT 06074 860-221-3172 FLOW TECH #: 1906123800 SUBMITTAL DATE: 9/25/2019 Submittal Schedule This schedule includes the products supplied as part of this submittal. Schedule Motor Data1 Drive Data Item Qty Tag HP FLA Volts Product ID HP Amps Volts 1 1 P-1 15 46.2 208 VAC ACH580-PCR-046A-2+J429 15 46.2 208 VAC 2 1 P-2 15 46.2 208 VAC ACH580-PCR-046A-2+J429 15 46.2 208 VAC Notes: 1. AC motor data is per National Electrical Code Table 430.250 for typical motors used in most applications. It is provided as typical data only. DC motor data is per typical industry standards. Actual motor data may vary Submittal Schedule Details for P-1 Item Tag / Equipment ID Product ID 1 P-1 ACH580-PCR-046A-2+J429 Item Description Input Voltage: 208 VAC Three Phase Rated Output Current: 46.2A Enclosure: UL (NEMA) Type 1 Nominal Horsepower: 15 HP Frame Size: R3 Input Disconnecting Means: Circuit Breaker Bypass: None Input Impedance: 5% equivalent impedance Short Circuit Current Rating: 100 kA Communication Protocols: Johnson Controls N2, Modbus RTU, BACnet (MS/TP) Other Options: [+J429]: Bluetooth control panel Drive Input Fuse Ratings Fuse Class Amps (600 V) Class J 80 Wire Size Capacities of Power Terminals Input Wiring Output Wiring Ground Wiring #14…#1/0 5.2 lbf-ft #20…#2 2.6 lbf-ft #14…#2 #14…#10: 2.9 lbf-ft; #6…#4: 3.8 lbf-ft; #2: 4.1 lbf-ft Dimensions and Weights Height in (mm) Width in (mm) Depth in (mm) Weight lbs (kg) 34.8 (885) 8.4 (213) 13.2 (336) 39 (17.7) Heat Dissipation & Airflow Requirements Power Losses Airflow BTU/Hr Watts CFM CM/Hr 1,204 353 105 178.4 Submittal Schedule Details for P-2 Item Tag / Equipment ID Product ID 2 P-2 ACH580-PCR-046A-2+J429 Item Description Input Voltage: 208 VAC Three Phase Rated Output Current: 46.2A Enclosure: UL (NEMA) Type 1 Nominal Horsepower: 15 HP Frame Size: R3 Input Disconnecting Means: Circuit Breaker Bypass: None Input Impedance: 5% equivalent impedance Short Circuit Current Rating: 100 kA Communication Protocols: Johnson Controls N2, Modbus RTU, BACnet (MS/TP) Other Options: [+J429]: Bluetooth control panel Drive Input Fuse Ratings Fuse Class Amps (600 V) Class J 80 Wire Size Capacities of Power Terminals Input Wiring Output Wiring Ground Wiring #14…#1/0 5.2 lbf-ft #20…#2 2.6 lbf-ft #14…#2 #14…#10: 2.9 lbf-ft; #6…#4: 3.8 lbf-ft; #2: 4.1 lbf-ft Dimensions and Weights Height in (mm) Width in (mm) Depth in (mm) Weight lbs (kg) 34.8 (885) 8.4 (213) 13.2 (336) 39 (17.7) Heat Dissipation & Airflow Requirements Power Losses Airflow BTU/Hr Watts CFM CM/Hr 1,204 353 105 178.4 — PRODUCT OVERVIEW ACH580-01/-31 The ACH580 drive sets new standards in both simplicity and reliability, and ensures smooth, energy-efficient operation of your HVAC systems in normal and mission-critical situations. ACH580-01, wall-mounted base drives The ACH580-01 wall-mounted drives are available from 1 to 100 HP at 208/240 V, 1 to 350 HP at 480 V, and 2 to 250 HP at 575 V. The ACH580-01 drives are available in UL (NEMA) Type 1 and 12 configurations. In standard installations, the drive is mounted directly onto a wall and uses the provided conduit box. Conduit openings are provided for bottom conduit entry & exit. For mounting in a customer-supplied cabinet, the conduit box may be removed. The drive has a 100 kA SCCR rating when paired with appropriately sized upstream fuses. ACH580-31, ultra low harmonic wall-mounted base drives The ACH580-31 wall-mounted drives are available from 5 to 150 HP at 480 V. The ACH580-31 are available in UL (NEMA) Type 1 and 12 configurations. In standard installations, the drive is mounted directly onto a wall and uses the provided conduit box. Conduit openings are provided for bottom conduit entry and exit. For mounting in a customer-supplied cabinet, the conduit plate may be removed. Features for HVAC The ACH580 comes standard with an intuitive control panel used to configure, control, and monitor the drive. An optional Bluetooth control panel allows the drive to be configured via the control panel or the DriveTune app. A robust HVAC firmware package provides drive, motor, and application protection features. Examples of drive protection features include undervoltage, overvoltage, overcurrent, and ground fault protection. The ACH580 also has a variety of motor protection features including overload and stall protections. Application specific features, such as accepting four separate start interlocks (safeties), along with broken belt detection, are also included. The drive includes BACnet MS/TP, Modbus RTU, and Johnson N2 as standard. Additional protocols, such as BACnet/IP and LonWorks (coming 2019), are available with optional fieldbus adapters. Technical specifications Product compliance (complete list on following page) ACH580-01/-31 CE, UL, cUL, and EAC Supply connection Input voltage (U1) ACH580-xx-xxxA-2 ACH580-xx-xxxA-4 ACH580-xx-xxxA-6 Input voltage tolerance Phase 208/240V 480V 600V +10% / -15% 3-phase (1-phase, 240 V) Frequency 48 to 63 Hz Line Limitations Max ±3% of nominal phase to phase input voltage Power Factor (cos φ) at nominal load ACH580-01 ACH580-31 0.98 1.0 Efficiency at rated power ACH580-01 ACH580-31 98.0% 96.5% Power Loss Approximately 2% of rated power Motor connection Supported motor control Scalar and vector Supported motor types Asynchronous motor, permanent magnet motor (vector), SynRM (vector) Voltage 3-phase, from 0 to supply voltage Frequency 0 to 500 Hz Short Term Overload Capacity Variable Torque 110% for 1 min/10min Peak Overload Capacity Variable Torque 1.35 for 2 second (2 sec / 10 min) Switching Frequency 2, 4, 8 or 12 kHz Automatic fold back in case of overload Acceleration/Deceleration Time 0 to 1800 s Short Circuit Current Rating (SCCR) 100 ka with fusing Inputs and outputs (drive) 2 analog inputs Selection of Current/Voltage input mode is user programmable. Voltage reference 0 (2) to 10 V, Rin > 200 kΩ Current reference 0 (4) to 20 mA, Rin = 100 Ω Potentiometer reference value 10 V ±1% max. 20 mA 2 analog outputs AO1 is user programmable for current or voltage. AO2 current Voltage reference 0 to 10 V, Rload: > 100 kΩ Current reference 0 to 20 mA, Rload: < 500 Ω Applicable potentiometer 1 kΩ to 10 kΩ Internal auxiliary voltage 24 V DC ±10%, max. 250 mA Accuracy +/- 1% full scale range at 25°C (77°F) Output updating time 2 ms 6 digital inputs 12 to 24 V DC, 10 to 24 V AC, Connectivity of PTC sensors supported by a single digital input. PNP or NPN connection (5 DIs with NPN connection). Programmable Input Updating Time 2 ms 3 relay outputs Maximum switching voltage 250 V AC/30 V DC. Maximum continuous current 2 A rms. Programmable, Form C Adjustable filters on analog inputs and outputs All control inputs isolated from ground and power Operation Air temperature 0 to -15 °C (32 to 5 °F). -15 to +50 °C (5 to 122 °F): No frost allowed. Output derated above +40 °C (104 °F) Installation site altitude 0 to 4000 m (13123 ft) above sea level Output derated above 1000 m (3281 ft) Relative humidity 5 to 95% No condensation allowed Maximum relative humidity is 60% in the presence of corrosive gasses Atmospheric pressure 70 to 106 kPa (10.2 to 15.4 PSI) 0.7 to 1.05 atmospheres Vibration Risk category IV Certified (IBC 2018) Environmental protections Chemical Gasses Class 3C2 Solid Particles Class 3S2 No conductive dust allowed Pollution degree (IEC/EN 61800-5-1) Pollution degree 2 Product compliance Standards and directives Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC 60721-3-3: 2002 60721-3-1:1997 Quality assurance system ISO 9001 and Environmental system ISO 14001 CE, UL, cUL, and EAC approvals Galvanic isolation according to PELV RoHS2 (Restriction of Hazardous Substances) EN 61800-5-1: 2007; IEC/EN 61000-3-12; EN61800-3: 2017 + A1: 2012 Category C2 (1st environment restricted distribution); Safe torque off (EN 61800-5-2) BACnet Testing Laboratory (BTL) Seismic (IBC, OSHPD) Plenum (ACH580-01 only) EMC (according to EN61800-3) ACH580-01 and ACH580-31 class C2 (1st environment restricted distribution) Storage (in Protective Shipping Package) Air Temperature -40 to +70 °C (-40 to +158 °F) Relative Humidity Less than 95% No condensation allowed Maximum relative humidity is 60% in the presence of corrosive gasses Chemical Gasses Class 1C2 Solid Particles Class 1S2 Contact ABB regarding Class 1S3 Atmospheric pressure 70 to 106 kPa 0.7 to 1.05 atmospheres Vibration (ISTA) R1…R4 R5…R9 In accordance with ISTA 1A In accordance with ISTA 3E Transportation (in Protective Shipping Package) Air Temperature -40° to 70°C (-40° to 158°F) Relative Humidity Less than 95% No condensation allowed Maximum relative humidity is 60% in the presence of corrosive gasses Atmospheric Pressure 60 to 106 kPa (8.7 to 15.4 PSI) 0.6 to 1.05 atmospheres Free Fall R1: 76 cm (30 in) R2: 61 cm (24 in) R3: 46 cm (18 in) R4: 31 cm (12 in) R5: 25 cm (10 in) Chemical Gasses Class 2C2 Solid Particles Class 2S2 Shock/ Drop (ISTA) R1…R4 R5…R9 In accordance with ISTA 1A In accordance with ISTA 3E Vibration (ISTA) R1…R4 R5…R9 In accordance with ISTA 1A In accordance with ISTA 3E — Feature overview Communication Protocols as standard (EIA-485): BACnet MS/TP, Modbus RTU, Johnson Controls N2 Available as plug-in options: BACnet/IP, Modbus TCP, PROFIBUS-DP, DeviceNet, EtherNet/IP, LonWorks (coming 2019) Application functions Start interlock Delayed start Run permissive (damper monitoring) Override operation mode Real-time clock (scheduling) PID controllers for motor and process Motor flying start Motor preheating Energy optimizer and calculators Timer 2 or 3 wire start/stop Ramp to stop 2 independent adjustable accel/decel ramp Protection functions Overvoltage controller Undervoltage controller Motor earth-leakage monitoring Motor short-circuit protection Motor overtemperature protection Output and input switch supervision Motor overload protection (UL508C) Phase-loss detection (both motor and supply) Under load supervision (belt loss detection) Overload supervision Stall protection Loss of reference Panel loss Ground fault External events Overcurrent Current limit regulator Transient/Surge protection (MOV and choke) Panel functions First start assistant Primary settings for HVAC applications Hand-Off-Auto operation mode HVAC quick set-up Includes Day, Date and Time Operator Panel Parameter Backup (read/write) Full Graphic and Multilingual Display for Operator Control, Parameter Set-Up and Operating Data Display: - Output Frequency (Hz) - Speed (RPM) - Motor Current - Calculated % Motor Torque - Calculated Motor Power (kW) - DC Bus Voltage - Output Voltage - Heatsink Temperature - Elapsed Time Meter (resettable) - kWh (resettable) - Input / Output Terminal Monitor - PID Actual Value (Feedback) & Error Fault Text - Warning Text - Three (3) Scalable Process Variable Displays - User-Definable Engineering Units Motor control features Scalar (V/Hz) and vector modes of motor control V/Hz shapes - Linear - Squared Energy optimization IR compensation Slip compensation Three (3) Critical Frequency Lockout Bands PID control One (1) Process PID Four (4) Integral Independent Programmable PID Setpoint Controllers (Process and External) External Selection between Two (2) Sets of Process PID Controller Parameters PID Sleep/Wake-Up — Control panel features The ACH580 Assistant Control Panel features: - Intuitive to operate - Primary Setting menu to ease drive commissioning - Real-time clock - Diagnostic and maintenance functions - Full-graphic display, including chart, graph, and meter options - 21 editable home views - USB interface for PC and tool connection as standard - Parameters are alpha-numeric - North American version supports 14 languages as standard - Dedicated “Help” key - 4 user sets - Parameter are stored in control panel memory for later transfer to other drives or for backup of a particular system - Back-up and restore parameters and/or motor data - Automatic back-up 2 hours after parameter change - Modified parameter display - Creates unique short menu - Shows parameters that differ from the default - Bluetooth connectivity for use with mobile device (requires +J429 option) — PRODUCT OVERVIEW ACH580 Packaged Drives with Disconnect The ACH580 drive sets new standards in both simplicity and reliability, and ensures smooth, energy-efficient operation of your HVAC systems in normal and mission-critical situations. The ACH580 Packaged Drive is an ACH580 Variable Frequency Drive enclosed with either an input disconnect switch and fast acting fuses (ACH580-PDR) or an input circuit breaker (ACH580-PCR). The ACH580 Packaged Drive provides a door- mounted input disconnect operator (padlockable in the OFF position), electronic motor overload protection, a door mounted control panel with graphical display for local control, provisions for external control connections, and serial communications capability. UL (NEMA) Type 1 and 12 Packaged Drive units are available from 1 to 100 HP at 208/230V, 1 to 550 HP at 460V, and 2 to 150 HP at 575V. UL (NEMA) Type 1 and 12 units are wall mounted from 1 to 200 HP and floor mounted from 250 to 550 HP. For outdoor applications, UL (NEMA) Type 3R Packaged Drive units are available from 1 to 100 HP at 208/230V, 1 to 350 HP at 460V and 2 to 150 HP at 575V. Construction is sheet steel with a tough powder coat paint finish for corrosion resistance. A thermostatically controlled space heater and forced ventilated air cooling system are standard. Features for HVAC The ACH580 comes standard with an intuitive control panel used to configure, control, and monitor the drive. An optional Bluetooth control panel allows the drive to be configured via the control panel or the DriveTune app. A robust HVAC firmware package provides drive, motor, and application protection features. Examples of drive protection features include undervoltage, overvoltage, overcurrent, and ground fault protection. The ACH580 also has a variety of motor protection features including overload and stall protections. Application specific features, such as accepting four separate start interlocks (safeties), along with broken belt detection, are also included. The drive includes BACnet MS/TP, Modbus RTU, and Johnson N2 as standard. Additional protocols, such as BACnet/IP and LonWorks (coming 2019), are available with optional fieldbus adapters. — Technical specifications Product compliance (complete list on following page) ACH580-PxR UL508A Supply connection Input voltage (U1) ACH580-xx-xxxA-2 ACH580-xx-xxxA-4 ACH580-xx-xxxA-6 Input voltage tolerance Phase 208/240V 480V 600V +10% / -15% 3-phase (1-phase, 240 V) Frequency 48 to 63 Hz Line Limitations Max ±3% of nominal phase to phase input voltage Power Factor (cos φ) at nominal load ACH580-PxR 0.98 Efficiency at rated power ACH580-PxR 98.0% Power Loss Approximately 2% of rated power Motor connection Supported motor control Scalar and vector Supported motor types Asynchronous motor, permanent magnet motor (vector), SynRM (vector) Voltage 3-phase, from 0 to supply voltage Frequency 0 to 500 Hz Short Term Overload Capacity Variable Torque 110% for 1 min/10min Peak Overload Capacity Variable Torque 1.35 for 2 second (2 sec / 10 min) Switching Frequency 2, 4, 8 or 12 kHz Automatic fold back in case of overload Acceleration/Deceleration Time 0 to 1800 s Short Circuit Current Rating (SCCR) 240V 480V 600V -PCR 100kA 100kA ≤60 Hp: 25 kA ≥75 Hp: 10 kA -PDR 100kA 100kA 100kA — Technical specifications Inputs and outputs (drive) 2 analog inputs Selection of Current/Voltage input mode is user programmable. Voltage reference 0 (2) to 10 V, Rin > 200 kΩ Current reference 0 (4) to 20 mA, Rin = 100 Ω Potentiometer reference value 10 V ±1% max. 20 mA 2 analog outputs AO1 is user programmable for current or voltage. AO2 current Voltage reference 0 to 10 V, Rload: > 100 kΩ Current reference 0 to 20 mA, Rload: < 500 Ω Applicable potentiometer 1 kΩ to 10 kΩ Internal auxiliary voltage 24 V DC ±10%, max. 250 mA Accuracy +/- 1% full scale range at 25°C (77°F) Output updating time 2 ms 6 digital inputs 12 to 24 V DC, 10 to 24 V AC, Connectivity of PTC sensors supported by a single digital input. PNP or NPN connection (5 DIs with NPN connection). Programmable Input Updating Time 2 ms 3 relay outputs Maximum switching voltage 250 V AC/30 V DC. Maximum continuous current 2 A rms. Programmable, Form C Contact material Silver Tin Oxide (AgSnO2) PTC, PT100 and PT1000 Any of the analog inputs, or digital input 6, are configurable for PTC with up to 6 sensors. Adjustable filters on analog inputs and outputs All control inputs isolated from ground and power Operation Air temperature 0 to -15 °C (32 to 5 °F). -15 to +50 °C (5 to 122 °F): No frost allowed. Output derated above +40 °C (104 °F) Installation site altitude 0 to 1000 m (3281 ft) above sea level Output derated above 1000 m (3281 ft) Relative humidity 5 to 95% No condensation allowed Maximum relative humidity is 60% in the presence of corrosive gasses Atmospheric pressure 70 to 106 kPa (10.2 to 15.4 PSI) 0.7 to 1.05 atmospheres Siesmic Risk category IV Certified (IBC 2018) — Feature overview Communication Protocols as standard (EIA-485): BACnet MS/TP, Modbus RTU, Johnson Controls N2 Available as plug-in options: BACnet/IP, Modbus TCP, PROFIBUS-DP, DeviceNet, EtherNet/IP Application functions Start interlock Delayed start Run permissive (damper monitoring) Override operation mode Real-time clock (scheduling) PID controllers for motor and process Motor flying start Motor preheating Energy optimizer and calculators Timer 2 or 3 wire start/stop Ramp to stop 2 independent adjustable accel/decel ramp Protection functions Overvoltage controller Undervoltage controller Motor earth-leakage monitoring Motor short-circuit protection Motor overtemperature protection Output and input switch supervision Motor overload protection (UL508C) Phase-loss detection (both motor and supply) Under load supervision (belt loss detection) Overload supervision Stall protection Loss of reference Panel loss Ground fault External events Overcurrent Current limit regulator Transient/Surge protection (MOV and choke) Panel functions First start assistant Primary settings for HVAC applications Hand-Off-Auto operation mode HVAC quick set-up Includes Day, Date and Time Operator Panel Parameter Backup (read/write) Full Graphic and Multilingual Display for Operator Control, Parameter Set-Up and Operating Data Display: - Output Frequency (Hz) - Speed (RPM) - Motor Current - Calculated % Motor Torque - Calculated Motor Power (kW) - DC Bus Voltage - Output Voltage - Heatsink Temperature - Elapsed Time Meter (resettable) - kWh (resettable) - Input / Output Terminal Monitor - PID Actual Value (Feedback) & Error Fault Text - Warning Text - Three (3) Scalable Process Variable Displays - User-Definable Engineering Units Motor control features Scalar (V/Hz) and vector modes of motor control V/Hz shapes - Linear - Squared Energy optimization IR compensation Slip compensation Three (3) Critical Frequency Lockout Bands PID control One (1) Process PID Four (4) Integral Independent Programmable PID Setpoint Controllers (Process and External) External Selection between Two (2) Sets of Process PID Controller Parameters PID Sleep/Wake-Up — Control panel features The ACH580 Assistant Control Panel features: - Intuitive to operate - Primary Setting menu to ease drive commissioning - Real-time clock - Diagnostic and maintenance functions - Full-graphic display, including chart, graph, and meter options - 21 editable home views - USB interface for PC and tool connection as standard - Parameters are alpha-numeric - North American version supports 14 languages as standard - Dedicated “Help” key - 4 user sets - Parameter are stored in control panel memory for later transfer to other drives or for backup of a particular system - Back-up and restore parameters and/or motor data - Automatic back-up 2 hours after parameter change - Modified parameter display - Creates unique short menu - Shows parameters that differ from the default - Bluetooth connectivity for use with mobile device (requires +J429 option) 51250837 16 — Cable connections The following illustrations show the ACH580 Packaged Drive cable connection points for the various enclosure styles. The illustrations indicate the location of input and output power connections as well as equipment and motor grounding connection points. ACH580-PCR and PDR packages are configured for wiring access from the bottom only on vertical wall mount units and from the top only on UL (NEMA) Type 1 and 12 standard wall mount units. UL (NEMA) Type 3R enclosures are configured for bottom access. At least three separate metallic conduits are required, one for input power, one for output power to the motor and one for control signals. 51250837 17 — Cable connections 51250837 18 — Control connections 51250837 19 — Cable connections 51250837 20 — Control connections 51250837 21 Item 1 Part Number ACH580-PCR-046A-2+J429 Customer Designation P-1 {3AXD50000313792_1.png} 51250837 22 Item 1 Part Number ACH580-PCR-046A-2+J429 Customer Designation P-1 {3AXD50000312191.png} 51250837 23 Item 1 Part Number ACH580-PCR-046A-2+J429 Customer Designation P-1 {3AXD50000222636.png} 51250837 24 Item 2 Part Number ACH580-PCR-046A-2+J429 Customer Designation P-2 {3AXD50000313792_1.png} 51250837 25 Item 2 Part Number ACH580-PCR-046A-2+J429 Customer Designation P-2 {3AXD50000312191.png} 51250837 26 Item 2 Part Number ACH580-PCR-046A-2+J429 Customer Designation P-2 {3AXD50000222636.png}