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223000 (Lochinvar) Water Heaters _ Storage Tanks - AZT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . D/E/F Services Group, LTD 1171 Voluntown Road Griswold, CT 06351 Phone: (860) 376-4896 Fax: (860) 376-1213 Submittal Transmittal TO: The Maggiore Companies 13 Wheeling Ave. Worburn, MA 01801 Date: 10/14/2019 Project # F29166 - F29166 Oxoboxo Submittal # 013 ATTN: Gifford Perry RE: (Lochinvar) Water Heaters & Storage Tanks We are sending you the following: Attached Under Separate Cover Via: 1st Class Mail Overnight Facsimile Pick-Up/Hand Deliver Copies Spec No. Description 1 223000 (Lochinvar) Water Heaters Remarks: Please see the attached submittal for approval. **Note: Lead time for this equipment is (5-6) weeks plus delivery time. Received By: _________________________________ Date: ________________________ Signed: _______________________________ Title: _________________________________ Copy to: ___________________ Recipient’s Copy Sign & Return File Copy Fluid Industrial Associates Inc. 7 Sixth Road, PO Box 2414, Woburn, Massachusetts 01888 PHONE: (781) 938-8900 TOLL FREE: 1-800-423-7187 FAX: (781) 933-3965 E-Mail: custsrv@fiainc.com Website: www.fiainc.com Submittal Project: Oxoboxo Lofts Location : Uncasville, CT Engineer: Aztech Engineers, Inc. Mechanical Contractor: D/E/F Services Group, LTD Representative: FIA Inc. Manufacturer: Lochinvar Water Heaters and Storage Tanks Comments: 1. Equipment is on hold pending engineer approval, return of submittals and full release to manufacturing. LOCK TEMP ROUND JACKETED STORAGE TANKS LOCK-TEMP® ROUND JACKETED TANK Submittal Sheet TRJ-Sub-08f JOB NAME ______________________________________________________________________ LOCATION ______________________________________________________________________ ENGINEER_______________________________________________________________________ WHOLESALER __________________________________________________________________ MECH. CONTRACTOR ___________________________________________________________ MODEL NO. _____________________________________________________________________ GALLON CAPACITY_____________________________________________________________ TANK CONSTRUCTION__________________________________________________________ WORKING PRESSURE___________________________________________________________ DIMENSIONS___________________________________________________________________ LINING________________________________________________________________________ NOTES Standard Features • Five-Year Limited Warranty (See warranty for details) • Lock-Temp Baffle • Magnesium Anode • ASME Certified, “HLW” Stamped • 125 Working Pressure (Except RJ series) Optional Tank Linings Glass Lined Cement Lined Optional Equipment Place an X in the box by all options that apply 150 psi Working Pressure Temperature and Pressure Gauge Handhole (4”x 6”) ASME Tanks Only Lifting Lugs Manway 125 psi Temperature and Pressure Relief Valve 150 psi Temperature and Pressure Relief Valve Lock-Temp® Round Jacketed Storage Tanks Dimensions & Specifications Lochinvar, LLC • 300 Maddox Simpson Pkwy • Lebanon, TN 37090 • 615-889-8900 / Fax 615-547-1000 www.Lochinvar.com (Web Update 7/13) 7/12—Printed in U.S.A. Model Gal. Shipping Weight Number Cap. A B D E 125 psi 150 psi RJS080M 80 63” 25-1/4” 9-1/4” 14-1/4” - 240 RJS085M 85 49-1/2” 28” 9-1/2” 14-1/2” - 255 RJS120M 119 62” 29-1/2” 9-1/2” 14-1/2” - 352 RJA120 119 62-1/2” 28” 9-1/2” 14-1/2” - 365 RJA175 175 66-1/4” 32” 11-1/4” 17-1/4” - 578 RJA200 200 77-1/4” 32” 11-1/4” 17-1/4” - 634 Glass Lined only * A = ASME Construction Vertical Round Jacketed Glass Lined Tanks Vertical Round Jacketed ASME Tanks Model Gal. Shipping Weight Number Cap. A B D E 125 psi 150 psi R*A0257 257 91” 34” 18” 26” 904 904 R*A0318 318 80” 40” 19-1/2” 27-1/2” 987 987 R*A0432 432 80” 46” 21” 29” 1,188 1,188 R*A0504 504 92” 46” 21” 29” 1,329 1,329 R*A0650 650 92” 52” 23-1/2” 31-1/2” 1,817 1,817 R*A0752 752 104” 52” 23-1/2” 31-1/2” 2,030 2,030 R*A0940 940 128” 52” 23-1/2” 31-1/2” 2,710 2,710 * Indicates tank lining. Manway is optional on 257 and 318 only. Manway is standard on 432 and larger. G=Glass Lined C=Cement lined MANWAY IS OPTIONAL ON 250H AND 300H ONLY. MANWAY IS STANDARD ON 400H AND LARGER. Model Gallon Shipping Weight Number Capacity A B Diameter 125 psi 150 psi R*A0250H 250 41” 87” 34” 1,157 1,157 R*A0300H 300 47” 76” 40” 1,355 1,355 R*A0400H 400 53” 76” 46” 1,587 1,701 R*A0500H 500 53” 88” 46” 1,711 1,853 R*A0600H 600 59” 88” 52” 2,053 2,053 R*A0700H 700 59” 100” 52” 2,399 2,399 R*A1000H 1000 59” 124” 52” 3,114 3,114 Horizontal Round Jacketed ASME Tanks *Indicates Tank Linings G=Glass lined C=Cement lined ARMOR™ CONDENSING WATER HEATER Submittal Sheet AWN-Sub-07 Job Name: __________________________________ Location: __________________________________ Engineer: __________________________________ Agent/Wholesaler: _____________________________ Contractor: __________________________________ NOTES: Model No. _____________________________________ Type Gas ____________________________________ Recovery Rate in GPH _____________ @ _______ oF Rise Equipment Tag(s): _____________________________________________ ARMOR™ CONDENSING WATER HEATER Optional Equipment CON·X·US® Remote Connectivity Alarm on Any Failure Condensate Neutralization Kit High & Low Gas Pressure Switches (AW 501-801) Concentric Vent Kit (3” & 4” PVC/CPVC only) BMS Gateway for LonWorks or BACnet ModBus Communications SMART SYSTEM PC Software Room Air Vent Kits Stack Frame Smart System Features > SMART SYSTEM Digital Operating Control > Multi Color Graphic LCD Display > Built in Cascading Sequencer for up to 8 Water Heaters > Lead Lag > Efficiency Optimization > Front-End Loading Capability with CopperFin II > Building Management System Integration > Modbus Communication (Optional) > 0-10 VDC Input to Control Modulation or Set point > 0-10 VDC Modulation Rate Output > 0-10 VDC Input to Enable/Disable call for heat > Access to BMS Settings Through Graphic LCD Display > Low Water Flow Safety Control & Indication > Inlet & Outlet Temperature Sensors & Readout > Flue Temperature Sensor > Water Heater Pump Control > Pump Delay with Freeze Protection > Pump Exercise > Night Setback Standard Features > AHRI Certified 96% Thermal Efficiency > Modulating Burner with 5:1 Turndown > Direct-Spark Ignition > Low NOx Operation > Sealed Combustion > Low Gas Pressure Operation > Vertical & Horizontal Direct-Vent > PVC, CPVC, Polypropylene or SS Venting up to 100 Feet > PVC/CPVC Sidewall Vent Termination > Stainless Steel Heat Exchanger > All Welded Construction, Gasketless Design > 160 psi Working Pressure > ASME Construction (AW 286-801) > Natural to L.P. Conversion Kit > Stainless Steel Circulating Pump > On/Off Switch > Flow Switch > ASME Temperature & Pressure Relief Valve (286-801) > Downstream Test Valves (AW 501-801) > Adjustable Leveling Legs > Tank Sensor > Adjustable High Limit w/ Manual Reset > Automatic Reset High Limit > Condensate Trap > Zero Clearances to Combustible Material > California Code Compliant > 5 Year Limited Warranty (See Warranty for Details) > 1 Year Parts Warranty (See Warranty for Details) > Building Recirculation loop Pump Control* > Night Setback of Building Recirculation Loop* > Time Clock > Maintenance Reminder > Ability to enter service contact info into product > High Voltage Terminal Strip > 120 VAC / 60 Hertz / 1 Phase Power Supply > Pump Control Contacts > Water Heater Pump Control Contacts > Building Recirculation Pump Control Contacts > Low Voltage Terminal Strip > 24 VAC Auxiliary Device Relay > Auxiliary Proving Switch Contacts > Flow Switch Contacts > Alarm on Any Failure Contacts > Runtime Contacts > Tank Sensor Contacts > Cascade Contacts > 0-10 VDC BMS External Control Contact > 0-10 VDC Boiler Rate Output Contacts *Exclusive to Lochinvar All information subject to change. Change "N" to "L" for LP gas models. 6/19 — Printed in U.S.A. Lochinvar, LLC 300 Maddox Simpson ParkwayLebanon, Tennessee 37090 P: 615.889.8900 / F: 615.547.1000 Lochinvar.com Armor™ Condensing Water Heater DIMENSIONS & SPECIFICATIONS BACK LEFT SIDE FRONT Models: AW 151-200Models: AW 286-801HLW Model Btu/hr GPH @ Gas Water Air Vent Ship Wt. Number Input 100° Rise A C D E F G H I J K Conn. Conn. Inlet Size (lbs.) AWN151PM 150,000 175 33-1/4” 18” 12-1/4” 11-1/2” 10” 1-1/2” 21-1/4” 23” 1-3/4” 12” 1/2” 1-1/4” 3” 3” 165 AWN200PM 199,000 232 33-1/4” 22-1/4” 16-1/2” 15-3/4” 14-1/4” 5-1/4” 21-1/4” 23” 1-3/4” 16-1/4” 1/2” 1-1/4” 3” 3” 181 AWN286PM 285,000 332 42-1/2” 19-3/4” 12-3/4” 13-1/2” 6” 2” 34” 31” 11-3/4” 4-1/4” 3/4” 2” 4” 4” 236 AWN400PM 399,000 464 42-1/2” 27” 21” 20-3/4” 14” 3-1/2” 34” 34” 18-3/4” 2” 1” 2” 4” 4” 306 AWN501PM 500,000 582 42-1/2” 31-1/2” 21” 25” 14” 3-1/2” 35” 35” 22” 5-3/4” 1” 2” 4” 4” 339 AWN601PM 600,000 699 42-1/2” 36-1/4” 21” 25” 14” 3-1/2” 36” 32-3/4” 19-1/2” 5-1/2” 1” 2” 4” 4” 380 AWN701PM 700,000 815 42-1/2” 40-1/4” 23” 29” 17” 3-1/2” 36” 32-3/4” 23-1/2” 3-1/4” 1” 2” 4” 6” 461 AWN801PM 800,000 931 42-1/2” 45-1/4” 23” 33-1/4” 17” 3-1/2” 36” 32-3/4” 27-3/4” 3-1/4” 1” 2” 4” 6” 527 3-3/4”1/4” - 1-1/4”ADJUSTABLE ELECTRICALCONNECTIONS FLUE INLET CONDENSATEDRAIN DRAIN3/4” NPT AIR INLET OUTLET G FD KJ E C I H A 15-1/2” 6-1/2”11-1/4” 29-3/4”30-1/4” GAS 7-3/4” 15-1/2” 3-3/4”1/4” - 1-1/4”ADJUSTABLE ELECTRICALCONNECTIONS FLUE INLET CONDENSATEDRAIN DRAIN3/4” NPT AIR INLETOUTLETGAS G F D JK E C HI A 18-3/4” 9”13-3/4” 39”39-1/2” 8” 15-1/2” AW-151 AW-200 AW-286 AW-400 AW-501 AW-601 AW-701 AW-801 WATER GALLON CAPACITY 1.3 1.7 2.4 3.4 4.2 4.2 5.0 5.7 HEATING SURFACE (SQ. FT.) 16.4 21.8 29.1 41.8 50.8 50.8 57.8 65.3 WATER CONNECTIONS 1-1/4” 1-1/4” 2” 2” 2” 2” 2” 2” DRAIN 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” WATER FLOW RATE (GPM) 16.0 21.0 30.0 39.0 53.0 53.0 63.0 67.0 HEAD LOSS (FT. OF HD.) 16.6 11.8 17.1 21.1 26.0 26.0 32.0 31.0 MAX. WORKING PRESSURE (PSI) 160 160 160 160 160 160 160 160 MAX. WATER HARDNESS (GRAINS) 25 25 25 25 25 25 25 25 GPH @ 70°F RISE 248 336 474 665 831 997 1164 1330 GPH @ 100°F RISE 173 235 332 465 582 698 815 931 GPH @ 140°F RISE 124 168 237 332 416 499 582 665 # OF RELIEF VALVES 1 1 1 1 1 1 1 1 RELIEF VALVE SIZE 1" 1" 3/4” 3/4” 3/4” 3/4” 3/4” 3/4” RELIEF VALVE RATING (MBH) 500 500 500 500 1,912 1,912 1,912 1,912 RELIEF VALVE PRESSURE RATING (PSI) 150 150 150 150 150 150 150 150 RELIEF VALVE TEMPERATURE RATING (°F) 210 210 210 210 210 210 210 210 GAS INLET CONNECTION 1/2” 1/2” 3/4” 1” 1” 1" 1" 1" MAX. INLET PRESSURE, NAT 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. MIN. INLET PRESSURE, NAT 4.0” w.c. 4.0” w.c. 4.0” w.c. 4.0” w.c. 4.0” w.c. 4.0” w.c. 4.0” w.c. 4.0” w.c. MAX. INLET PRESSURE, LP 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. 14.0” w.c. MIN. INLET PRESSURE, LP 8.0” w.c. 8.0” w.c. 8.0” w.c. 8.0” w.c. 8.0” w.c. 8.0” w.c. 8.0” w.c. 8.0” w.c. BTU/HR INPUT 150,000 199,999 285,000 399,999 500,000 600,000 700,000 800,000 ELECTRICAL VOLTAGE/HEATER 120 120 120 120 120 120 120 120 VOLTAGE/PUMP 120 120 120 120 120 120 120 120 VOLTAGE/CONTROL 2424242424242424 TOTAL AMPS W/PUMP 3.0 3.2 4.5 6.5 5.7 5.7 12.8 12.8 # OF ELECTRICAL CONNECTIONS 1 1 1 1 1 1 1 1 DIMENSIONS HEIGHT 33-1/4” 33-1/4” 42-1/2” 42-1/2” 42-1/2” 42-1/2” 42-1/2” 42-1/2” WIDTH 15-1/2” 15-1/2” 15-1/2” 15-1/2” 15-1/2” 15-1/2” 15-1/2” 15-1/2” DEPTH 18” 22-1/4” 19-3/4” 27” 31-1/4” 36-1/4" 40-1/4" 42-1/4" SERVICE CLEARANCES FRONT 24” 24” 24” 24” 24” 24” 24” 24” BACK 24” 24” 24” 24” 24” 24” 24” 24” RIGHT SIDE 0” 0” 0” 0” 0” 0” 0” 0” LEFT SIDE (PIPING) 24” 24” 24” 24” 24” 24” 24” 24” TOP 24” 24” 24” 24” 24” 24” 24” 24” DIRECT VENTING SIZE 3” 3” 4” 4” 4” 4" 6" 6" VENT CATEGORY IV IV IV IV IV IV IV IV VENT MATERIAL PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS PVC/CPVC/SS AW-PS-08 04/15-Printed in U.S.A. ARMOR®WATER HEATER PRODUCT SUMMARY (AW) 150,000 - 800,000 BTU/HR Lochinvar, LLC • 300 Maddox Simpson Pkwy • Lebanon, TN 37090 • 615-889-8900 / Fax: 615-547-1000 www.Lochinvar.com Installation & Operation Manual 3 General venting 16 Figure 3-1 Two-Pipe Sidewall Termination - See page 24 for more details Figure 3-3 Two-Pipe Vertical Termination - See page 34 for more details Direct venting options - Sidewall Vent Figure 3-2 PVC/CPVC Concentric Sidewall Termination (Models 151 - 601 Only) - See page 31 for more details Figure 3-4 PVC/CPVC Concentric Vertical Termination (Models 151 - 601 Only) - See page 36 for more details Figure 3-5 Vertical Vent, Sidewall Air Direct venting options - Vertical Vent Installation & Operation Manual 3 General venting 18 Requirements for installation in Canada 1. Installations must be made with a vent pipe system certified to ULC-S636. IPEX is an approved vent manufacturer in Canada supplying vent material listed to ULC-S636. 2. The first three (3) feet of plastic vent pipe from the appliance flue outlet must be readily accessible for visual inspection. 3. The components of the certified vent system must not be interchanged with other vent systems or unlisted pipe/fittings. For concentric vent installations, the inner vent tube must be replaced with field supplied certified vent material to comply with this requirement. 4. The 3 and 4" Concentric Vent Kit available from Lochinvar (see Section 4 – Sidewall Termination – Optional Concentric Vent) and the 3 and 4" Concentric Vent Kit available from IPEX are both approved for use on the Armor water heater. Both kits are listed to the ULC-S636 standard for use in Canada. Model Kit Number Equivalent Vent Length 151 - 200 100140480 3 feet 286 100140484 3 feet 400 100140484 5 feet 501 - 601 100140484 30 feet Table 3B Concentric Vent Kit Equivalent Vent Lengths Minimum / Maximum allowable combustion air and vent piping lengths are as follows: Combustion Air = 12 equivalent feet minimum / 100 equivalent feet maximum Vent = 12 equivalent feet minimum / 100 equivalent feet maximum The appliance output rating will reduce by up to 1.5% for each 25 feet of vent length, except when using the alternative 3" vent for the Armor 286 model which may de-rate by up to 4% for each 25 feet of vent length. NOTICE Model Air Intake Vent 151 - 200 3 inches 3 inches 286 - 601 4 inches 4 inches 701 - 801 4 inches 6 inches Table 3A Air Intake/Vent Piping Sizes Sizing The Armor water heater uses model specific combustion air intake and vent piping sizes as detailed in Table 3A below. Increasing or decreasing combustion air or vent piping sizes is not authorized. NOTICE When using the alternative 3" vent and combustion air piping with an Armor 286 model, the maximum allowable combustion air and vent piping lengths are limited to 60 equivalent feet each. The minimum allowable combustion air and vent pipe lengths remain 12 equivalent feet each. NOTICE When determining equivalent combustion air and vent length, add 5 feet for each 90° elbow and 3 feet for each 45° elbow. EXAMPLE: 20 feet of PVC pipe + (4) 90° elbows + (2) 45° elbows + (1) concentric vent kit (100140480) = 49 equivalent feet of piping. Installation & Operation Manual 3 General venting (continued) 19 Air inlet pipe materials: The air inlet pipe(s) must be sealed. Choose acceptable combustion air inlet pipe materials from the following list: PVC, CPVC, Polypropylene or ABS Dryer Vent or Sealed Flexible Duct (not recommended for rooftop air inlet) Galvanized steel vent pipe with joints and seams sealed as specified in this section. Type “B” double-wall vent with joints and seams sealed as specified in this section. AL29-4C, stainless steel material to be sealed to specification of its manufacturer. *Plastic pipe may require an adapter (not provided) to transition between the air inlet connection on the appliance and the plastic air inlet pipe. WARNING Using air intake materials other than those specified can result in personal injury, death or property damage. NOTICE The use of double-wall vent or insulated material for the combustion air inlet pipe is recommended in cold climates to prevent the condensation of airborne moisture in the incoming combustion air. Sealing of Type “B” double-wall vent material or galvanized vent pipe material used for air inlet piping on a sidewall or vertical rooftop Combustion Air Supply System: a. Seal all joints and seams of the air inlet pipe using either Aluminum Foil Duct Tape meeting UL Standard 723 or 181A-P or a high quality UL Listed silicone sealant such as those manufactured by Dow Corning or General Electric. b. Do not install seams of vent pipe on the bottom of horizontal runs. c. Secure all joints with a minimum of three (3) sheet metal screws or pop rivets. Apply Aluminum Foil Duct Tape or silicone sealant to all screws or rivets installed in the vent pipe. d. Ensure that the air inlet pipes are properly supported. The PVC, CPVC, or ABS air inlet pipe should be cleaned and sealed with the pipe manufacturer’s recommended solvents and standard commercial pipe cement for the material used. The PVC, CPVC, ABS, Dryer Vent or Flex Duct air inlet pipe should use a silicone sealant to ensure a proper seal at the appliance connection and the air inlet cap connection. Dryer vent or flex duct should use a screw type clamp to seal the vent to the appliance air inlet and the air inlet cap. Proper sealing of the air inlet pipe ensures that combustion air will be free of contaminants and supplied in proper volume. Follow the polypropylene manufacturer’s instructions when using polypropylene material as an inlet pipe. When a sidewall or vertical rooftop combustion air supply system is disconnected for any reason, the air inlet pipe must be resealed to ensure that combustion air will be free of contaminants and supplied in proper volume. DANGER Failure to properly seal all joints and seams as required in the air inlet piping may result in flue gas recirculation, spillage of flue products and carbon monoxide emissions causing severe personal injury or death. Installation & Operation Manual 21 3 General venting (continued) 1. Work from the water heater to vent or air termination. Do not exceed the lengths given in this manual for the air or vent piping. 2. Cut pipe to the required lengths and deburr the inside and outside of the pipe ends. 3. Chamfer outside of each pipe end to ensure even cement distribution when joining. 4. Clean all pipe ends and fittings using a clean dry rag. (Moisture will retard curing and dirt or grease will prevent adhesion.) 5. Dry fit vent or air piping to ensure proper fit up before assembling any joint. The pipe should go a third to two-thirds into the fitting to ensure proper sealing after cement is applied. 6. Priming and Cementing: a. Handle fittings and pipes carefully to prevent contamination of surfaces. b. Apply a liberal even coat of primer to the fitting socket and to the pipe end to approximately 1/2" beyond the socket depth. c. Apply a second primer coat to the fitting socket. d. While primer is still wet, apply an even coat of approved cement to the pipe equal to the depth of the fitting socket along with an even coat of approved cement to the fitting socket. e. Apply a second coat of cement to the pipe. Table 3D PVC/CPVC Vent Pipe, and Fittings NOTE: In Canada, CPVC and PVC vent pipe, fi ttings and cement/ primer must be ULC-S636 certifi ed. Figure 3-9 Near Water Heater PVC/CPVC Venting Models 701 - 801 WARNING Insulation should not be used on PVC or CPVC venting materials. The use of insulation will cause increased vent wall temperatures, which could result in vent pipe failure. f. While the cement is still wet, insert the pipe into the fitting, if possible twist the pipe a 1/4 turn as you insert it. NOTE: If voids are present, sufficient cement was not applied and joint could be defective. g. Wipe excess cement from the joint removing ring or beads as it will needlessly soften the pipe. Figure 3-8 Near Water Heater PVC/CPVC Venting - Models 151 - 601 Approved PVC/CPVC Vent Pipe and Fittings Item Material Standard Vent pipe PVC Schedule 40, 80 ANSI/ASTM D1785 PVC - DWV ANSI/ASTM D2665 CPVC Schedule 40, 80 ANSI/ASTM F441 Vent fittings PVC Schedule 40 ANSI/ASTM D2466 PVC Schedule 80 ANSI/ASTM D2467 CPVC Schedule 40 ANSI/ASTM F438 CPVC Schedule 80 ANSI/ASTM F439 PVC - DWV ANSI/ASTM D2665 Pipe Cement / Primer PVC ANSI/ASTM D2564 CPVC ANSI/ASTM F493 NOTICE: DO NOT USE CELLULAR (FOAM) CORE PIPE Installation & Operation Manual 3 General venting 22 All vent connections MUST be secured by the vent manufacturer's joint connector (FIG. 3-11). NOTICE Figure 3-11 Near Water Heater Polypropylene Venting Polypropylene This product has been approved for use with polypropylene vent with the manufacturers listed in Table 3E. All terminations must comply with listed options in this manual and be a single-wall vent offering. For support and special connections required, see the manufacturer’s instructions. All vent is to conform to standard diameter and equivalent length requirements established. When determining equivalent combustion air and vent length for polypropylene single-wall piping: • 1 foot of Duravent 4 inch single-wall pipe is equivalent to 1.6 feet of piping Flexible polypropylene For use of flex pipe, it is recommended to have the vent material in 32°F or higher ambient space before bending at installation. No bends should be made to greater than 45° and ONLY installed in vertical or near vertical installations (FIG. 3-10). Use only the adapters and vent system listed in Tables 3E and 3F. DO NOT mix vent systems of different types or manufacturers. Failure to comply could result in severe personal injury, death, or substantial property damage. WARNING Installations must comply with applicable national, state, and local codes. For Canadian installation, polypropylene vent must be listed as a ULC-S636 approved system. NOTICE Installation of a polypropylene vent system should adhere to the vent manufacturer’s installation instructions supplied with the vent system. NOTICE Approved Polypropylene Vent Manufacturers Make Model Centrotherm Eco Systems InnoFlue SW/Flex Duravent (M & G Group) PolyPro Single-Wall / PolyPro Flex Table 3E Polypropylene Vent Pipe and Fittings WARNING Insulation should not be used on polypropylene venting materials. The use of insulation will cause increased vent wall temperatures, which could result in vent pipe failure. Model Centrotherm InnoFlue SW Duravent Polypro Polypropylene Adapter Joint Connector Sidewall Retaining Bracket* Sidewall Adapter* Polypropylene Adapter Joint Connector Sidewall Kit* 151-200 ISAAL0303 IANS03 IATP0303 ISTAGL0303 3PPS-AD-M 3PPS-LB 3PPS-HLK 400-601 ISAAL0404 IANS04 IATP0404 ISTAGL0404 4PPS-AD-M 4PPS-LB 4PPS-HLK 701-801 ISAAL0606 Not Required IATP0606 ISTAGL0606 6PPS-06PVCM-6PPF Not Required 6PPK-HLK * These parts are only needed if the sidewall termination assembly is used (see FIG. 4-5B on page 27). Table 3F Approved PolypropyleneTerminations The installer must use a specific vent starter adapter at the flue collar connection. This adapter is supplied by the vent manufacturer to adapt to its vent system. See Table 3F for approved vent adapters. Discard CPVC starter piece. NOTICE IMG00840 *NOTES: 1) FLEX PIPE MAY ONLY BE RUN IN A VERTICAL ORIENTATION 2) ALL VENT LENGTHS REPRESENTED IN ABOVE CHARTS ARE EQUIVALENT LENGTHS. 3) SECTION A IS EQUIVALENT FEET OF RIGID PIPE, WHICH MAY INCLUDE 45 AND 90° ELBOWS. PLEASE SEE SIZING SECTION FOR DETERMINING EQUIVALENT FEET. “B” DIM 3” RIGID3” FLEX4” FLEX Duravent 3” 10 FT20 FT30 FT 40 FT 50 FT60 FT70 FT 80 FT 90 FT 60 FT53 FT 47 FT40 FT33 FT27 FT 20 FT13 FT 7 FT 90 FT80 FT 70 FT 60 FT50 FT40 FT30 FT 20 FT 10 FT 10 FT20 FT 30 FT 40 FT50 FT60 FT 70 FT80 FT90 FT 30 FT27 FT 23 FT 20 FT17 FT13 FT 10 FT7 FT3 FT “A” DIM “B” DIM Duravent 4” “A” DIM4” RIGID4” FLEX “B” DIM 3” RIGID3” FLEX 4” FLEX Centrotherm 3” 10 FT20 FT 30 FT 40 FT50 FT 60 FT70 FT 80 FT90 FT 45 FT40 FT35 FT 30 FT 25 FT20 FT15 FT 10 FT 5 FT 90 FT80 FT 70 FT 60 FT50 FT 40 FT30 FT 20 FT10 FT “A” DIM 10 FT20 FT30 FT40 FT 50 FT 60 FT 70 FT80 FT90 FT 33 FT29 FT26 FT22 FT 18 FT 15 FT 11 FT7 FT4 FT “B” DIM Centrotherm 4” “A” DIM 4” RIGID4” FLEX CHIMNEYCAP A B 90 FT 80 FT70 FT60 FT 50 FT40 FT30 FT 20 FT 10 FT 5” FLEX Figure 3-10 Near Boiler Flexible Polypropylene Venting MODELS 701 - 801 THE 6" STAINLESS STEEL ADAPTER ELBOW SUPPLIEDWITH THE WATER HEATER MUST BE USED FOR VENT CONNECTION TO POLYPROPYLENE WITH ADAPTERFROM TABLE 3F. POLYPROPYLENE ADAPTER DIR# 2000536703 00 DURAVENTADAPTER CENTROTHERMPOLYPROYLENEADAPTER CPVC STARTER(FACTORY SUPPLIED) JOINT CONNECTION REQUIRED AT ALLCOMPONENT CONNECTIONS OFVENT SYSTEM MODELS 151 - 601 Installation & Operation Manual 23 Table 3I Approved Stainless Steel (S.S.) Terminations and Adapters The installer must use a specific vent starter adapter at the flue collar connection, supplied by the vent manufacturer to adapt to its vent system. See Table 3I for approved vent adapters. Discard CPVC starter piece. NOTICE Approved Stainless Steel Vent Manufacturers Make Model Dura Vent (M & G Group) FasNSeal Vent / FasNSeal Flex* Vent Z-Flex (Nova Flex Group) Z-Vent Heat Fab (Selkirk Corporation) Saf-T Vent Metal Fab Corr/Guard Security Chimney Secure Seal ICC VIC Table 3G Stainless Steel Vent Pipe and Fittings *Use of FasNSeal Flex smooth inner wall vent is to be used in vertical or near vertical sections only, taking precaution to ensure no sagging occurs of the vent system. Connect to the FasNSeal rigid vent using specially designed adapters and sealing method, see manufacturer’s instructions. Stainless steel vent This product has been approved for use with stainless steel using the manufacturers listed in Table 3G. Use only the materials, vent systems, and terminations listed in Tables 3G and 3I. DO NOT mix vent systems of different types or manufacturers. Failure to comply could result in severe personal injury, death, or substantial property damage. WARNING Installations must comply with applicable national, state, and local codes. Stainless steel vent systems must be listed as a UL-1738 approved system for the United States and a ULC-S636 approved system for Canada. NOTICE Installation of a stainless steel vent system should adhere to the stainless steel vent manufacturer’s installation instructions supplied with the vent system. NOTICE 3 General venting (continued) Figure 3-12 Near Water Heater Stainless Steel Venting Models 286 - 601 Model ProTech Heat Fab Z Flex FasNSeal Saf-T Vent Z-Vent S.S. Adapter Flue Termination IntakeAirTermination S.S. Adapter Flue Termination IntakeAirTermination S.S. Adapter Flue Termination Intake Air Termination 151 - 200 300715 FSBS3 FSRC3 303889 9301PVC 9392 5300CI 9314TERM 2SVSLA03 2SVSTP03 2SVSRCX03 2SVSTEX0390 286-601 F303759 FSBS4 FSRC4 FSAIH04 303888 9401PVC 9492 5400CI 9414TERM 2SVSLA04 2SVSTP04 2SVSRCX04 2SVSTEX0490 701-801 F303759 (Intake Only)FSBS6 FSAIH04 303888 9601MAD 9690 9692 9614TERM Metal Fab Security Chimney ICC Corr/Guard Secure Seal VIC 151 - 200 3CGPVCA 3CGSWHT 3CGSWC 3CGSW90LT -- -- -- -- -- -- 286-601 4CGPVCA 4CGSWHT 4CGSWC 4CGSW90LT SS4PVCU SS4STU SS4RCBU SS4ST90AU -- -- -- 701-801 6FCGPVCA 6FCGSWMC 6FCGSWC 6FCGSW90L SS6PVCU SS6STU SS6RCBU SS6ST90AU HE-6DSA-F HE-6MC-F HE-6RC-F HE-6E90-F HE-6SCR-F Table 3H Stainless Steel Sidewall Vent Termination Kit(s) Model Kit Number 701 - 801 100157755 4 PUMP RECOMMENDATION FOR ARMOR 501-601 WATER HEATER Pump Specifications Part No. Horse Power Flanges Valute Material Flange Material Vendor Vendor Product Series Orientation PUM30003 2/5 2" Bronze Bronze Armstrong E Series Vertical Installation Specifications Recommended for Based on Pump Model Numbers Minimum GPM Installation Type Armor Wtr Htr, AW(N,L) 501-601 53 GPM (501) & 53 GPM (601) Single Water Heater piped to Single Storage Tank PUM30003 Based on Based on Minimum Pipe Diameter Connecting piping 2" Maximum 45 feet straight pipe with 4-Elbows, 2-Unions and 2-Ball Valves IMPORTANT: Read the Armor 151-801 Installation and Operation Manual. If the planned system exceeds the pump capacity in flow and/or head see “Pump-Curves-All Pumps” for alternate pumps and pump curves. PUMP Recommendation PUMP-Rec-01 Rev D Table 6C Water Heater Pump Applications / Typical Temperature Rise Pump selections and flow shown above are based on 45 feet of piping, 4 - 90° elbows, and 2 - fully ported ball valves. NOTICE Installation & Operation Manual 42 6 System piping NOTICE Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment. The installer must follow all manufacturer’s instructions for each system component. The installer is responsible for compliance with local codes. The piping will not support the weight of the water heater circulator pump. Do not attempt to support the weight of the water heater circulator pump with the piping or its accessories. Refer to the pump manufacturer’s installation instructions. Failure to comply could result in severe personal injury, death, or substantial property damage. CAUTION FLOW CHECKVALVE (TYPICAL) EXPANSIONTANKTHERMOMETER COLD WATER SUPPLY HOT WATER SUPPLY BUILDING RETURN DRAIN TEMPERATURE& PRESSURERELIEF VALVE(TYPICAL) FLOWSWITCH WATERHEATERCIRCULATOR STORAGE TANK WATER HEATER UNION(TYPICAL) BALL VALVE(TYPICAL) MIXING VALVE Y-STRAINER DIR #200057029800 BUILDING RECIRCULATION FILTER (IF REQUIRED SEE START-UP SECTION) Figure 6-4 Single Heater - Single Tank Water Heater Pump Applications Model Pipe Size Water Hardness *Grundfos Flow Rate (GPM) Loss (FT/HD) Temp. Rise 151 1-1/4"5 to 12 gpg *UP 43-100 SF 16 20 18°F 12 to 15 gpg TP 40-160 24 41 12°F 200 1-1/4"5 to 12 gpg *UP 43-100 SF 21 22 18°F 12 to 15 gpg TP 40-160 28 38 13°F 286 2"5 to 12 gpg *UP 43-100 SF 30 23 18°F 12 to 15 gpg TP 40-160 38 36 14°F 400 2"5 to 12 gpg *UP 43-110 SF 42 31 18°F 12 to 15 gpg TP 40-240 56 48 13°F *Denotes standard pump supplied with unit. Water Heater Pump Applications Model Pipe Size Water Hardness *Grundfos Flow Rate (GPM) Loss (FT/HD) Temp. Rise 501 2"5 to 12 gpg *UP 43-110 SF 53 26 18°F 12 to 15 gpg TP 40-240 66 43 14°F 601 2"5 to 12 gpg *UP 43-110 SF 53 26 22°F 12 to 15 gpg TP 40-240 66 43 17°F 701 2"5 to 12 gpg *TP 40-160 63 32 22°F 12 to 15 gpg TP 50-160/2B 75 46 17°F 801 2" 5 to 12 gpg *TP 40-160 67 31 24°F 2-1/2"12 to 15 gpg TP 50-160/2B 85 43 18°F *Denotes standard pump supplied with unit. Installation & Operation Manual 43 6 System piping (continued) NOTICE The piping will not support the weight of the water heater circulator pump. Do not attempt to support the weight of the water heater circulator pump with the piping or its accessories. Refer to the pump manufacturer’s installation instructions. Failure to comply could result in severe personal injury, death, or substantial property damage. CAUTION Figure 6-5 Single Heater - Single Tank (2 Temperature) FLOW CHECKVALVE (TYPICAL) BALL VALVE(TYPICAL) EXPANSIONTANK THERMOMETER(TYPICAL) COLD WATER SUPPLY 140° HOT WATER SUPPLY HIGH TEMPERATURE BUILDING RETURN DRAIN TEMPERATURE& PRESSURERELIEF VALVE(TYPICAL) FLOWSWITCH WATERHEATERCIRCULATOR STORAGE TANK WATER HEATER UNION(TYPICAL) LOW TEMPERATURE BUILDING RETURN 180° HOT WATER SUPPLY MIXINGVALVE Y-STRAINER DIR #2000570302_000 BUILDING RECIRCULATION FILTER (IF REQUIRED SEESTART-UP SECTION) Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment. The installer must follow all manufacturer’s instructions for each system component. The installer is responsible for compliance with local codes. Installation & Operation Manual 44 6 System piping DRAIN(TYPICAL) STORAGE TANK(TYPICAL) TEMPERATURE& PRESSURERELIEF VALVE(TYPICAL) UNION(TYPICAL) HOT WATERSUPPLY THERMOMETER MIXING VALVE COLD WATERSUPPLY FLOW CHECKVALVE (TYPICAL) FLOW SWITCH WATER HEATERCIRCULATOR Y-STRAINER EXPANSION TANK BALL VALVE(TYPICAL) BUILDINGRETURN WATERHEATER DIR #2000570304_000 BUILDING RECIRCULATION FILTER(IF REQUIRED SEE START-UP SECTION) Figure 6-6 Single Heater - Double Tank NOTICE The piping will not support the weight of the water heater circulator pump. Do not attempt to support the weight of the water heater circulator pump with the piping or its accessories. Refer to the pump manufacturer’s installation instructions. Failure to comply could result in severe personal injury, death, or substantial property damage. CAUTION Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment. The installer must follow all manufacturer’s instructions for each system component. The installer is responsible for compliance with local codes. Installation & Operation Manual 45 6 System piping (continued) FLOW CHECKVALVE (TYPICAL) BALL VALVE(TYPICAL) EXPANSIONTANK THERMOMETER COLD WATER SUPPLY HOT WATER SUPPLY BUILDING RETURN DRAIN TEMPERATURE& PRESSURERELIEF VALVE WATER HEATERCIRCULATOR(TYPICAL) STORAGE TANK WATER HEATER (TYPICAL) UNION(TYPICAL) MIXINGVALVE Y-STRAINER (TYPICAL) DIR #2000570315_000 BUILDING RECIRCULATIONFILTER (IF REQUIRED SEESTART-UP SECTION) Figure 6-7 Double Heater - Single Tank Model Number of Units 2345678 Required Pipe Sizes in NPT with Upsized Pump 151 2" 2 1/2" 2 1/2" 3" 3" 4" 4" 200 2" 2 1/2" 3" 3" 4" 4" 4" 286 2 1/2" 3" 3" 4" 4" 4" 5" 400 3" 3 1/2" 4" 5" 5" 5" 6" 501 3" 3 1/2" 4" 5" 5" 6" 6" 601 3" 3 1/2" 4" 5" 5" 5" 6" 701 3" 4" 5" 5" 6" 6" 6" 801 4" 4" 5" 6" 6" 6" 6" NOTICE The piping will not support the weight of the water heater circulator pump. Do not attempt to support the weight of the water heater circulator pump with the piping or its accessories. Refer to the pump manufacturer’s installation instructions. Failure to comply could result in severe personal injury, death, or substantial property damage. CAUTION Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment. The installer must follow all manufacturer’s instructions for each system component. The installer is responsible for compliance with local codes. Model Number of Units 2345678 Required Pipe Sizes in NPT with Standard Pump 151 1 1/2" 2" 2" 2 1/2" 2 1/2" 3" 3" 200 2" 2" 2 1/2" 2 1/2" 3" 3" 4" 286 2" 2 1/2" 3" 3" 4" 4" 4" 400 2 1/2" 3" 3 1/2" 4" 4" 5" 5" 501 3" 3 1/2" 4" 5" 5" 5" 6" 601 3" 3 1/2" 4" 5" 5" 5" 6" 701 3" 4" 5" 5" 6" 6" 6" 801 3" 4" 5" 6" 6" 6" 6" Installation & Operation Manual 46 6 System piping FLOW CHECKVALVE (TYPICAL) BALL VALVE(TYPICAL) EXPANSIONTANK COLD WATERSUPPLY HOT WATER SUPPLY DRAIN(TYPICAL) TEMPERATURE& PRESSURERELIEF VALVE(TYPICAL) STORAGE TANK(TYPICAL) UNION(TYPICAL) THERMOMETER MIXING VALVE Y-STRAINER (TYPICAL) BUILDINGRETURN DIR #2000570316_000 BUILDING RECIRCULATION FILTER (IF REQUIRED SEESTART-UP SECTION) Figure 6-8 Double Heater - Double Tank NOTICE Model Number of Units 2345678 Required Pipe Sizes in NPT with Upsized Pump 151 2" 2 1/2" 2 1/2" 3" 3" 4" 4" 200 2" 2 1/2" 3" 3" 4" 4" 4" 286 2 1/2" 3" 3" 4" 4" 4" 5" 400 3" 3 1/2" 4" 5" 5" 5" 6" 501 3" 3 1/2" 4" 5" 5" 6" 6" 601 3" 3 1/2" 4" 5" 5" 5" 6" 701 3" 4" 5" 5" 6" 6" 6" 801 4" 4" 5" 6" 6" 6" 6" The piping will not support the weight of the water heater circulator pump. Do not attempt to support the weight of the water heater circulator pump with the piping or its accessories. Refer to the pump manufacturer’s installation instructions. Failure to comply could result in severe personal injury, death, or substantial property damage. CAUTION Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment. The installer must follow all manufacturer’s instructions for each system component. The installer is responsible for compliance with local codes. Model Number of Units 2345678 Required Pipe Sizes in NPT with Standard Pump 151 1 1/2" 2" 2" 2 1/2" 2 1/2" 3" 3" 200 2" 2" 2 1/2" 2 1/2" 3" 3" 4" 286 2" 2 1/2" 3" 3" 4" 4" 4" 400 2 1/2" 3" 3 1/2" 4" 4" 5" 5" 501 3" 3 1/2" 4" 5" 5" 5" 6" 601 3" 3 1/2" 4" 5" 5" 5" 6" 701 3" 4" 5" 5" 6" 6" 6" 801 3" 4" 5" 6" 6" 6" 6" Installation & Operation Manual 48 7 Gas connections Failure to apply pipe sealing compound as detailed in this manual can result in severe personal injury, death, or substantial property damage. Armor water heaters are typically shipped ready to fire on natural gas. Check the water heater rating plate to determine which fuel the water heater is set for. If set to natural gas, it may be converted to LP by installing an orifice or by making a gas valve adjustment (see pages 13 thru 15). In order to operate on LP gas, an orifice MUST BE installed or a gas valve adjustment MUST BE made. Failure to comply could result in severe personal injury, death, or substantial property damage. Use two wrenches when tightening gas piping at water heater (FIG. 7-5), using one wrench to prevent the water heater gas line connection from turning. Failure to support the water heater gas connection pipe to prevent it from turning could damage gas line components. Figure 7-5 Inlet Pipe with Backup Wrench Natural gas: Pipe sizing for natural gas 1. Refer to Table 7A for pipe length and diameter. Based on rated water heater input (divide by 1,000 to obtain cubic feet per hour). a. Table 7A is only for natural gas with specific gravity 0.60 inches, with a pressure drop through the gas piping of 0.30 inches w.c. b. For additional gas pipe sizing information, refer to ANSI Z223.1 (or B149.1 for Canadian installations). Natural gas supply pressure requirements 1. Pressure required at the gas valve inlet pressure port: • Maximum 14 inches w.c. with no flow (lockup) or with water heater on. • Minimum 4 inches w.c. with gas flowing (verify during water heater startup). 2. Install 100% lockup gas pressure regulator in supply line if inlet pressure can exceed 14 inches w.c. at any time. Adjust lockup regulator for 14 inches w.c. maximum. Propane gas: Pipe sizing for propane gas 1. Contact gas supplier to size pipes, tanks, and 100% lockup gas pressure regulator. Propane supply pressure requirements 1. Adjust propane supply regulator provided by the gas supplier for 14 inches w.c. maximum pressure. 2. Pressure required at gas valve inlet pressure port: • Maximum 14 inches w.c. with no flow (lockup) or with water heater on. • Minimum 8 inches w.c. with gas flowing (verify during water heater startup). Maximum inlet gas pressure must not exceed the value specified. Minimum value listed is for the purposes of input adjustment. WARNING WARNING WARNING WARNING Armor water heaters are typically shipped ready to fire on natural gas. Check water heater rating plate to determine which fuel the water heater is set for. If set to natural gas, it may be converted to LP by installing an orifice or by making a gas valve adjustment (see pages 13 thru 15). In order to operate on LP gas, an orifice MUST BE installed or a gas valve adjustment MUST BE made. Failure to comply could result in severe personal injury, death, or substantial property damage. NOTICE WARNING Ensure that the high gas pressure regulator is at least 6 - 10 feet upstream of the appliance. Do not check for gas leaks with an open flame – use the bubble test. Failure to use the bubble test or check for gas leaks can cause severe personal injury, death, or substantial property damage. WARNING 6. Use pipe sealing compound compatible with propane gases. Apply sparingly only to male threads of the pipe joints so that pipe dope does not block gas flow. Installation & Operation Manual 55 9 Condensate disposal Condensate drain 1. This water heater is a high efficiency appliance that produces condensate. 2. The side of the water heater has a 1/2 inch PVC union for connection of a 1/2 inch PVC pipe (FIG. 9-1). 3. Slope condensate tubing down and away from the water heater into a drain or condensate neutralizing filter. Condensate from the Armor water heater will be slightly acidic (typically with a pH from 3 to 5). Install a neutralizing filter if required by local codes. A Neutralizer Kit (FIG. 9-1) is available from the factory (100157721 for Models 151 - 501 and 100157700 for Models 601 - 801). 4. Install the 1/2 inch PVC elbow (field supplied) as shown in FIG. 9-1. 5. Do not expose condensate line to freezing temperatures. 6. Use only plastic tubing or piping as a condensate drain line (FIG. 9-1). Use materials approved by the authority having jurisdiction. In the absence of other authority, PVC and CPVC pipe must comply with ASTM D1785 or D2845. Cement and primer must comply with ASME D2564 or F493. For Canada use CSA or ULC certified PVC or CPVC pipe, fittings, and cement. 7. A condensate removal pump is required if the water heater is below the drain. When installing a condensate pump, select one approved for use with condensing water heaters and furnaces. The pump should have an overflow switch to prevent property damage from condensate spillage. The switch should be wired in series with the blocked drain switch inside the water heater (see FIG. 10-1 on page 56). NOTICE NOTICE To allow for proper drainage on large horizontal runs, a second line vent may be required and tubing size may need to increase to 1 inch. The condensate line must remain unobstructed, allowing free flow of condensate. If condensate is allowed to freeze in the line or if the line is obstructed in any other manner, condensate can exit from the water heater tee, resulting in potential water damage to property. Figure 9-1 Condensate Disposal NOTE: 100157721 shown for illustration purposes. Installation & Operation Manual 51 8 Field wiring ELECTRICAL SHOCK HAZARD – For your safety, turn off electrical power supply before making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe personal injury or death. Wiring must be N.E.C. Class 1. If original wiring as supplied with the water heater must be replaced, use only type 105°C wire or equivalent. The water heater must be electrically grounded as required by National Electrical Code ANSI/NFPA 70 – latest edition. Installation must comply with: 1. National Electrical Code and any other national, state, provincial, or local codes, or regulations. 2. In Canada, CSA C22.1 Canadian Electrical Code Part 1, and any local codes. Line voltage connections 1. Connect 120 VAC power wiring to the line voltage terminal strip in the junction box, as shown in FIG. 8-1. 2. Provide and install a fused disconnect or service switch (15 amp recommended) as required by the code (see FIG. 8-1). 3. The DHW (water heater) pump is shipped loose on all Armor models. Wire the water heater pump as shown in FIG. 8-1. 4. The Armor water heater is capable of controlling a building recirculation pump (field supplied). Wire the building recirculation pump as shown in FIG. 8-1. 5. Dry contacts are sized for 1 hp/120V or 2 hp/240V. DOMESTICHOT WATERPUMP 120V SUPPLY LINE GROUND NEUTRAL WGBK WGBK SERVICESWITCH L1GL2/N RECIRCULATIONPUMP WGBK GL4/N L3 *DOMESTICHOT WATERPUMP W G BK GL6/N L4/NL5 L3 *IF CONTACTOR NEEDED. Figure 8-1 Line Voltage Field Wiring Connections - With and Without Contactor Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. WARNING NOTICE CAUTION Low voltage connections 1. Route all low voltage wires through the knockouts in the rear of the water heater, as shown in FIG. 8-2. 2. Connect low voltage wiring to low voltage connection board as shown in FIG. 8-3 on page 54 of this manual and the water heater wiring diagram. LOW VOLTAGE CONNECTION BOARD LOW VOLTAGE WIRING KNOCKOUTS LINE VOLTAGE WIRING KNOCKOUTS Figure 8-2 Routing Field Wiring (Models 151 - 286) If using a pump greater than these ratings, a field supplied contactor must be installed. If not installed, electrical failures and unexpected operation may occur. See FIG. 8-1 for wiring information. CAUTION Installation & Operation Manual 54 8 Field wiring 24VAC LOUVERRELAY COILFLOW SWITCHTANK SENSORBUILDINGMANAGEMENTSYSTEMLOUVER PROVING SWITCHCOMNOLOW WATER CUTOFFTANK THERMOSTATSHIELDSHIELDTONEXTHEATERABABFROMPREVIOUSHEATERABFigure 8-3 Low Voltage Field Wiring Connections Installation & Operation Manual 13 Diagrams Figure 13-1 Ladder Diagram 75 BOX DEPICTSOPTIONAL ITEMS LADDER DIAGRAMLBL20406 REV A INTEGRATEDCONTROL X2-1 GAS VALVE GAS VALVERELAY X5-7 X5-16 X5-8 X5-15 1 2 4 5 TR2 X1-7 FLAME RODSPARKROD BLOWER CONNECTIONBOARD INLETSENSOR OPERATINGSENSOR FLUESENSOR INTEGRATEDCONTROL RUN-TIMECONTACTS RIBBON CABLE X7 TANKSENSOR 0-10V+- CASCADE A B SHIELD SHIELD 13 6 2 1 SILENCINGSWITCHALARMBELLS4 BMS CN6 X6 CN6 X6 CN5-2 X4-6 CN5-9 X4-13 CN5-1 X4-7 CN5-8 X4-14 CN6 X6 CN6 X6 HIGH LIMITSENSOR FLUESENSOR X5-4 X5-12 X5-5 X5-13 X5-14 X5-6 0-10V+-RATEOUT IN MODBUS A B SHIELD SHIELD CN6 X6 CN8-1 X6-1 CN8-2 X6-2 CN8-3 X6-3 X4-1 X9-2 X4-2 X9-1 X4-3 X9-3 PC INTERFACE S2 S1a S1b S3a S3b 16 17 19 20 21 22 23 24 25 26 27 28 29 30 3 4 1 2 ALARMCONTACTS CN6 X6 MODBUS CN6 X6 CN6 X6 X2-2 NOTES: 1. Where possible, switches are shown without utilities (gas, water or electricity) connected to the unit. As such, actual switch states may vary from those shown on diagrams depending upon whether utilities are connected or a fault condition is present. 2. See wiring diagram for additional notes. LOW VOLTAGE120 VACHIGH VOLTAGE CN5-5 X4-3 HIGH VOLTAGE SPARK LEADCAUTION X5-2 X5-11 X5-10 AIR PRESSURE SWITCH BLOCKED DRAIN SWITCH AW 286-801 ONLY CN5-12 CN5-11 X4-10 X4-11 LOW GASPRESSURESWITCH HIGH GASPRESSURESWITCH LOUVERRELAY COIL 24VAC LOUVERPROVING SWITCH CN5-4 X4-4 CN5-3 X4-5 LWCO TANKTHERMOSTAT 11 CN5-10 X4-12 CN5-14 X4-8 12 CN7-3 CN7-2 CN7-4 CN7-1 24 VAC 9 6 7 141313 8 7 6 5 109 CONNECTION BOARD 120 VAC 24 VAC 120VAC ON / OFFSWITCH X1-6 F2 3.15A F1 5A INTEGRATED CONTROL JUNCTION BOX X1-1 BUILDINGRECIRC PUMPRELAY DHW PUMPRELAY 24V DCSUPPLY F3 .8A X5-1X5-9 AW 801ONLY X4-3 X1-3 X1-2 TERMINAL STRIP120V SUPPLY "N" 3.5A 3 BLOWER 21 BUILDINGRECIRCPUMP DHWPUMP BUILDINGRECIRC PUMPRELAY DHW PUMPRELAY NEUTRAL GROUND TERMINAL STRIP120V SUPPLY "L"LIN BUILDINGRECIRC PUMPCONTACTS DHW PUMPCONTACTS LOUT FLOW SWITCH JUNCTION BOX AW MODELS ONLY O-TEMPHEX SWDOOR TEMPSW 76 Figure 13-2 Wiring Diagram 13 Diagrams Installation & Operation Manual X1-7 ON/OFF SWITCH 1 2 3 4 5 G R RW R T W BK Y BL BLOWER -T HIGH LIMIT SENSOR S1b OPERATING SENSOR S1a INLET SENSOR S2 FLUE SENSOR S3a FLUE SENSOR S3b INTEGRATED CONTROL BK Y GAS VALVE@24VAC SPARKROD TRANSFORMER TR2 G HIGH VOLTAGE SPARK LEADCAUTION FLAME SENSOR ALARMCONTACTSRUN-TIMECONTACTS24 VAC LOUVERRELAY COIL LOUVERPROVING SWITCH GAS PRESSURESWITCH FLOWSWITCH TANKTHERMOSTAT 11121314 TANKSENSOR CASCADE A B SHIELD SHIELD 0-10V+-BMSIN 0-10V+-RATEOUT MODBUSOPTION A B SHIELD SHIELD LOW WATERCUT-OFF 24 VACCOM P/BK Y W/R 12345678910 1516171819202122 CN7-1CN7-2CN7-3CN7-4 CN5-1CN5-8CN5-2CN5-9CN5-3CN5-10CN5-11CN5-4CN5-5CN5-14CN5-12CN5-6CN5-13CN5-7 X5-7 X5-16 X5-8 X5-15 X5-9 X5-1 X5-2 X5-10 X5-11 X5-4 X5-12 X5-6 X5-5 X5-13 X5-14 X2-2 X2-1 BK Notes:1. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either N.E.C. in USA or C.S.A. in Canada.2. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire having same wire gauge (AWG) and rated for aminimum of 105°C. Exceptions: Replacement high voltage spark lead and ribbon cables must be purchased from the factory. Use of a non-approved spark leador ribbon cables can lead to operational problems which could result in non-repairable damage to the integrated controller or other components.3. Actual connector block locations may vary from those shown on diagrams. Refer to actual components for proper connector block locations when usingdiagrams to troubleshoot unit.WIRING DIAGRAMLBL20407 REV A BOX DEPICTSOPTIONAL ITEMS X4-7X4-14X4-6X4-13X4-5X4-12X4-11X4-4X4-3X4-8X4-10X4-2X4-9X4-1 BKBKBK BK BKBKBKBKBK BK BKBK BK CONNECTION BOARD CN6 X6 HIGH VOLTAGE LOW VOLTAGE120 VAC X-7 BOX DEPICTSDUAL SENSORSINGLE HOUSING MODBUS BOARD MTR-01 CN8-1CN8-2CN8-3X6-3X6-2X6-1X6-4X9-1X9-2X9-3X9-4 X4-1X4-2X4-3X4-4 X5-1X5-2 X1-1X1-2X1-3 BKWG RBLG -T -T -T -T SHIELDGROUNDINGJUMPER OGYG R/BK W/BK GY PR 1 2 G 3BELL JUMPERALARM BELLSILENCING SWITCHJUNCTION BOX DHWPUMP BUILDINGRECIRC.PUMP LGNDN 120VSUPPLY X1-3 X1-4 X1-2 X1-5 X1-6 X1-8 X1-1 BK L W LN OR/BK PR/W OR OR PR N PR 252627282930 2324 NO COM NO COM 3.5AAW 801ONLY BLOCKED DRAIN SWITCH O AIR PRESSURE SWITCH P O/BK AW 286-801 ONLY AW MODELS ONLY O-TEMPHEX SW DOORTEMPSW 4 ModBus Memory Map ModBus and BACnet Communication Instructions 11 Primary Data Tables Table Data Type Read / Write Discrete Inputs Single Bit Read Only Coils Single Bit Read / Write Input Registers 16-Bit Word Read Only Holding Registers 16 Bit Word Read / Write Memory Map Coils Address Description Default Unit Min. Max. Resolution 00001 Room Thermostat 1 0 1=ON / 0=OFF 0 1 1 00002 Room Thermostat 2 0 1=ON / 0=OFF 0 1 1 00003 Room Thermostat 3 0 1=ON / 0=OFF 0 1 1 00005 Tank Thermostat 0 1=ON / 0=OFF 0 1 1 Discrete Inputs 10002 Flow Switch 0 1=ON / 0=OFF 0 1 1 10003 Gas Pressure Switch 0 1=ON / 0=OFF 0 1 1 10004 Louver Proving Switch 0 1=ON / 0=OFF 0 1 1 10005 Air Pressure Switch 0 1=ON / 0=OFF 0 1 1 10006 Blocked Drain Switch 0 1=ON / 0=OFF 0 1 1 10007 Auto Reset High Limit 0 1=ON / 0=OFF 0 1 1 10008 Flame 0 1=ON / 0=OFF 0 1 1 10009 Room Thermostat 1 0 1=ON / 0=OFF 0 1 1 10010 Tank Thermostat 0 1=ON / 0=OFF 0 1 1 10024 Room Thermostat 2 0 1=ON / 0=OFF 0 1 1 10033 Run-time Contacts 0 1=ON / 0=OFF 0 1 1 10034 Alarm Contacts 0 1=ON / 0=OFF 0 1 1 10035 CH Pump 0 1=ON / 0=OFF 0 1 1 10036 DHW Pump 0 1=ON / 0=OFF 0 1 1 10037 Louver Relay 0 1=ON / 0=OFF 0 1 1 10038 Gas Valve 0 1=ON / 0=OFF 0 1 1 10039 System Pump 0 1=ON / 0=OFF 0 1 1 10044 DHW Recirculation Pump 0 1=ON / 0=OFF 0 1 1 12 4 ModBus Memory Map ModBus and BACnet Communication Instructions Input Registers Address Description Default Unit Min. Max. Resolution 30001 Discrete Inputs 1 - 16 0 HEX 0 65535 1 30002 Discrete Inputs 17 - 32 0 HEX 0 65535 1 30003 Discrete Inputs 33 - 48 0 HEX 0 65535 1 30004 System / Cascade Setpoint 0 Degrees Celsius 0 130 0,5 30005 System Pump Speed 0 % 0 100 1 30006 Cascade Total Power 0 % 100 800 1 30007 Cascade Current Power 0 % 0 800 1 30008 Outlet Setpoint 0 Degrees Celsius 0 130 0,5 30009 Outlet Temperature 0 Degrees Celsius 0 130 0,1 30010 Inlet Temperature 0 Degrees Celsius -20 130 0,1 30011 Flue Temperature 0 Degrees Celsius -20 130 0,1 30012 Firing Rate 0 % 0 100 1 30013 Boiler Pump Speed 0 % 0 100 1 30014 Boiler Status Code 0 HEX 0 65535 1 30015 Boiler Blocking Code 0 HEX 0 65535 1 30016 Boiler Lockout Code 0 HEX 0 65535 1 Holding Registers 40001 Confi guration 0 NA 0 65535 1 40002 Coils 0 NA 0 65535 1 40003 0-10 Volt Input / Rate Command / Setpoint Command 0 % 0 100 1 40004 Tank Setpoint 0 Degrees Celsius 0 87,5 0,5 40005 Tank Temperature 0 Degrees Celsius -20 130 0,1 40006 Outdoor Temperature 0 Degrees Celsius -40 60 0,1 40007 System Supply Temperature 0 Degrees Celsius -20 130 0,1 40008 DHW Recirculation Temperature 0 Degrees Celsius -20 130 0,1 Memory Map Confi guration Bits Address 40001 contains confi guration bits sent from the BAS to the appliance. Th ese bits tell the boiler/water heater to use its own internal inputs, or inputs from the BAS. When a bit is set to 1, the boiler/water heater will ignore the corresponding value contained internally, and expect the BAS to write that value into the Holding Registers. Th e confi guration bits are as follows: Bit 4: System Supply Temperature Bit 5: Outdoor Temperature Bit 6: Tank Temperature Bit 7: System Return Temperature Bit 8 - 15: Not Used (Default = 0) Bit 0 (LSB): Boiler Enable Bit 1: Tank Th ermostat Bit 2: Rate Command / 10 - 10V Input / Setpoint Command Bit 3: Tank Setpoint Installation & Operation Manual Ratings Notes: 1. Armor water heaters require special gas venting. Use only the vent materials and methods specified in the Armor Installation and Operation Manual. 2. Standard Armor water heaters are equipped to operate from sea level to 4,500 feet only with no adjustments. The water heater will de-rate by 4% for each 1,000 feet above sea level up to 4,500 feet. 3. High altitude Armor water heaters are equipped to operate from 3,000 to 12,000 feet only. The water heater will de-rate by 2% for each 1,000 feet above sea level. High altitude models are manufactured with a different control module for altitude operation, but the operation given in this manual remains the same as the standard models. A high altitude label (as shown in FIG. A) is also affixed to the unit. Derate values are based on proper combustion calibration and CO2’s adjusted to the recommended levels. 4. The manual reset high limit provided with the Armor is listed to UL353. The auto reset high limit is listed to ANSI Z21.87. 7 Maximum allowed working pressure is located on the rating plate. NOTICE Figure A High Altitude Label Location Model Number Note: Change “N” to “L” for L.P. gas models. CSA Input Modulation Btu/hr Water Content Gallons Water Connections Gas Connections Vent/Air Size (Note 2, 3)(Note 1,5) AWN151PM 30,000 - 150,000 1.3 1-1/4" 1/2" 3"/3" AWN200PM 40,000 - 199,999 1.8 1-1/4" 1/2" 3"/3" AWN286PM 57,000 - 285,000 2.5 2" 3/4" 4"/4" AWN400PM 80,000 - 399,999 3.4 2" 1" 4"/4" AWN501PM 100,000 - 500,000 3.9 2" 1" 4"/4" AWN601PM 120,000 - 600,000 3.9 2" 1" 4"/4" AWN701PM 140,000 - 700,000 4.4 2" 1" 6"/4" AWN801PM 160,000 - 800,000 4.9 2" 1" 6"/4" HLW LOW LEAD CONTENT 5. The Armor 286 model can be alternatively vented using a 3” vent/air size. If the 3” vent/air size is used, the maximum vent/air pipe lengths are limited to 60 equivalent feet each. Certificate of Product Ratings CERTIFICATE NO.: † Models with an ‘Active’ status are those that are currently in production. Models with a ‘Discontinued’ status are those that the manufacturer has elected to stop producing,† yet stock is still available. Models with an ‘Obsolete’ status are those that the manufacturer is required to stop manufacturing due to an AHRI certification program test failure. * Ratings followed by an asterisk (*) indicate a voluntary rerate of previously published data, unless accompanied with a WAS, which indicates an involuntary rerate. DISCLAIMERAHRI does not endorse the product(s) listed on this Certificate and makes no representations, warranties or guarantees as to, and assumes no responsibility for, the product(s) listed on this Certificate. AHRI expressly disclaims all liability for damages of any kind arising out of the use or performance of the product(s), or the unauthorized alteration of data listed on this Certificate. Certified ratings are valid only for models and configurations listed in the directory at www.ahridirectory.org. TERMS AND CONDITIONSThis Certificate and its contents are proprietary products of AHRI. This Certificate shall only be used for individual, personal and confidential reference purposes. The contents of this Certificate may not, in whole or in part, be reproduced; copied; disseminated; entered into a computer database; or otherwise utilized, in any form or manner or by any means, except for the user’s individual, personal and confidential reference. CERTIFICATE VERIFICATIONThe information for the model cited on this certificate can be verified at www.ahridirectory.org, click on “Verify Certificate” link and enter the AHRI Certified Reference Number and the date on which the certificate was issued,which is listed above, and the Certificate No., which is listed at bottom right. ©2014 Air-Conditioning, Heating, and Refrigeration Institute AHRI Certified Reference Number: 7057126 Date: 7/6/2017 †Status: Active Product: Commercial Water Heaters Model Number: AW(N,L)601(PM) Manufacturer: LOCHINVAR, LLC Trade/Brand name: LOCHINVAR This certificate serves as verification that the model has been rated in accordance with applicable federal testing methods and verified by AHRI as capable of achieving the energy efficiency and performance ratings as tested within prescribed tolerances. The certificate and these certified ratings ONLY apply to the specific model and are non-transferable to alternate models or configurations. Standby Loss: Btuh Thermal Efficiency: 96 % The following data is for reference only and is not certified by AHRI: Energy Source: Both Natural Gas and Propane Gas Water Heater Type: Instantaneous Rated Volume: 3.9 Gals Input Rate: 600.0 FootNote 36 - Direct Ignition FootNote 37 - Direct Vent 131438378050367979 Lochinvar, LLC | 300 Maddox Simpson Parkway | Lebanon, Tennessee 37090 | P: 615.889.8900 / F: 615.547.1000 June 20, 2017 Subject: Buy American Act – 41 U.S.C. § 10a-10d To whom it may concern: Please be advised. Lochinvar Corporation is a U.S. Manufacturer located in Lebanon, Tenn. Lochinvar adheres to the guidelines set forth in Federal Acquisition Regulation – FAR 52.225.11 and confirms that Lochinvar water heaters, pool heaters, boilers and storage tanks meet the requirements of the Buy American Act. Michael G. Juhnke Product Program Manager, M.E. 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