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Home My WebLink About220719-01-0 - Insulation Plumbing - reviewed by Aztech - AN. . . . . . . . . . . . . . . . . . . . . . . . . . . . D/E/F Services Group, LTD 1171 Voluntown Road Griswold, CT 06351 Phone: (860) 376-4896 Fax: (860) 376-1213 Submittal Transmittal TO: The Maggiore Companies 13 Wheeling Ave. Worburn, MA 01801 Date: 9/25/2019 Project # F29166 - F29166 Oxoboxo Submittal # 003 ATTN: Gifford Perry RE: Insulation (Plumbing) We are sending you the following:  Attached  Under Separate Cover Via:  1st Class Mail  Overnight  Facsimile  Pick-Up/Hand Deliver Copies Spec No. Description 1 220719 Insulation (Plumbing) Remarks: Please see the attached submittal for Insulation Plumbing for approval. Received By: _________________________________ Date: ________________________ Signed: _______________________________ Title: _________________________________ Copy to: ___________________  Recipient’s Copy  Sign & Return  File Copy Insulation Contractor: KMK Insulation Inc.SYSTEMMATERIALSMETHOD OF APPLICATIONREMARKSinsulate all new domestic cold fiberglass pipe covering (Manville Micro-Lok and/or Apply covering to clean, dry piping. ASJ jacketwater piping Manson Alley brands) Apply joint strips.1/2" thick insulate all new domestic hot fiberglass pipe covering (Manville Micro-Lok and/or Apply covering to clean, dry piping. ASJ jacketwater piping Manson Alley brands) Apply joint strips.1" thick **1/2" thick where 1" will not fitinsulate all new condensate fiberglass pipe covering (Manville Micro-Lok and/orApply covering to clean, dry piping.ASJ jacketdrain piping Manson Alley brands)Apply joint strips.1/2" thick install hard pieces at hangerICA H-Blocks equal in thickness to insulation asCut H-Blocks into fiberglass pipe insulation locations specified. Blocks will be installed per manufacturers as required.recommendations on pipes 2" in diameter and largerinsulate all fittings Zeston 2000 ORProto pre-molded PVC fitting covers Apply fiberglass inserts equal in thicknesswith factory recommended fiberglass inserts to adjoining covering and tack in place.Address: Uncasville, CTInsulation Schedule for: Oxoboxo Lofts Plumbing DESCRIPTION Micro-Lok HP Fiber Glass Pipe Insulation is a high-performance insulation made from rotary glass fibers bonded with a thermosetting resin and produced in 36" (0.92 m) lengths. Micro-Lok HP is used to insulate standard iron pipe and copper tubing. The 3' (0.92 m) sections are available plain or with a factory-applied vapor-barrier jacket. The all-service (ASJ) vapor-retarder jacket includes a longitudinal, self-sealing closure lap. The jacket system is adhered to each fiber glass section using a specially formulated adhesive to ensure jacket securement. Latex paint may be applied to the Micro-Lok HP jacket after installation. The factory-installed tape system permits installation at ambient temperatures down to 20°F (-7°C) and will not soften or separate when exposed to high ambient temperatures and humidity. USES Micro-Lok HP fiber glass pipe insulation is suitable for installation over hot, cold, concealed and exposed piping systems with operating temperatures up to 850°F (454°C). Weather-protective jacketing is required for outdoor applications. Pipes operating below ambient temperatures require all joints to be sealed with the factory-applied, self-seal lap and butt strips. Pipe & Equipment Insulations Micro-Lok® HP High-Performance Fiber Glass Pipe Insulation CI-228 09/10 (Replaces 07/10) PHYSICAL PROPERTIES Service Temp. Range (ASTM C411)0°F to 850°F (-18°C to 454°C) Moisture Sorption <5% by weight Alkalinity <0.6% expressed as Na2O Corrosivity (ASTM C665)Does not accelerate Capillarity Negligible (after 24 hours) Shrinkage (ASTM C356)None Microbial Growth (ASTM C1338)Does not promote microbial growth Surface Burning Characteristics Composite FHC 25/50 per ASTM E84, NFPA 255, CAN/ULC S102-M88 Limited Combustibility NFPA 90A and 90BJacketingASTM C1136 (Type I)Water Vapor Permeance (ASTM E96 – Procedure A)0.02 perms max. Burst Strength (ASTM D774) 50 Beach Units (1.5 Joules min.) Tensile Strength (ASTM D828)45 lbs./in. (7.9N/mm) width min. (MD) 30 lbs./in. (5.23N/mm) width min. (CD) Operating Temperature Limits: 0°F to 850°F (-18°C to 454°C) SPECIFICATION COMPLIANCE • ASTM C547 Type I (Replaces HH-I-558B, Form D, Type III, Class 12, Class 13 up to 850°F [454°C]) • ASTM C585 – Dimension Standard • ASTM C1136 (Jacketing) (Replaces HH-B-100B, Type I & II) • MIL-I-22344D • NRC 1.36, ASTM C795, MIL-I-24244C • Coast Guard/IMO Approved 164.109/56/0 (plain, unjacketed only – excluding 7⁄8 x ½ [22 mm x 13 mm], ½ x ½ [13 mm x 13 mm]) • New York City MEA # 330-85-M • California Bureau of Home Furnishings and Thermal Insulation – Registry Number CA-T040 (CO) MEAN TEMPERATURE K K(SI) 75˚F (24˚C)0.23 0.034 100˚F (38˚C)0.24 0.035 200˚F (93˚C)0.29 0.042 300˚F (149˚C)0.37 0.053 400˚F (204˚C)0.46 0.067 500˚F (260˚C)0.59 0.085 Mean Temperature Thermal Conductivity Thermal Conductivity (BTU In/Sqft Hr F)0.101 0.087 0.072 0.058 0.043 0.029 0.014 Thermal Conductivity (W/m C)(oF) (oC) THERMAL CONDUCTIVITY (“K”) GREEN BUILDING ATTRIBUTES Manufacturing Location Defiance, Ohio (43512) Recycled Content 25% Volatile Organic Compounds (ASTM D5116) Total 0.15 g/l (Analysis ASTM D6196 & ASTM D5197) Fiber Glass Pipe Insulation Formaldehyde 0.009 ppm Aldehydes 0.009 ppm Volatile Organic Compounds (Cal-culated)Total <49 g/l Self-Sealing Lap & Butt Strips GREEN BUILDING CERTIFICATIONS GREENGUARD® • Indoor Air Quality• Children and Schools CertifiedCertified LEED® Credits See JM.com/buildgreen JM LEED Credit Guide (HIG-1231) LEED-NC GREENGUARD® Certified products have been screened for more than 10,000 volatile organic compounds (VOCs) and meet stringent standards for low chemical emissions based on established criteria from key public health agencies. Micro-Lok® HP High-Performance Fiber Glass Pipe Insulation QUALIFICATIONS FOR USE A sufficient thickness of insulation must be used to keep the maximum surface temperature of Micro-Lok HP below 150°F (66°C). In addition, at operating temperatures above 500°F (260°C), Micro-Lok HP pipe insulation must be applied in a thickness ranging from 2” (51 mm) minimum to 6” (152 mm) maximum. During initial heat-up to operating temperatures above 350°F (177°C), an acrid odor and some smoke may be given off as the organic binders used in the fiber glass pipe insulation begin to decompose. When this occurs, caution should be exercised to ventilate the area well. This loss of binder does not directly affect the thermal performance of the pipe insulation, but the compressive strength and resiliency of the product are reduced. For applications with excessive physical abuse or vibration at high temperatures, consult your local Insulation Systems Market Development Manager for alternate material recommendations. CHILLED WATER SYSTEMS For chilled water systems, see Chilled Water InsulSpec™ – 3-Part Specification, CI-239. SIZE AVAILABILITY Insulation Thickness Iron Pipe Size Range Copper Tubing Size Range in. mm in. mm in. mm ½13 ½ – 6 13 – 152 s – 48§16 – 105 1 25 ½ – 24 13 – 610 s – 68 16 – 156 1½38 ½ – 24 13 – 610 s – 68 16 – 156 2 51 ½ – 24 13 – 610 18 – 68 29 – 156 2½64 1 – 24 25 – 610 1a – 68 35 – 156 3 76 1 – 24 25 – 610 1a – 68 35 – 156 3½89 1½ – 24*38 – 610 – – 4 102 3 – 24**76 – 610 – – 4½114 3 – 24†76 – 610 – – 5 127 3 – 20††76 – 508 – – Notes: * 2½" and 23" IPS not available in this insulation thickness. ** 22" and 23" IPS not available in this insulation thickness. † 21", 22" and 23" IPS not available in this insulation thickness. †† 19" IPS not available in this insulation thickness. § 35/8" CTS not available in this insulation thickness. APPLICATION RECOMMENDATIONS* MICRO-LOK HP PIPE INSULATION AND BUTT STRIPS. 1. Do not apply Micro-Lok HP if air temperature is below 20°F (-7°C) or above 130°F (54°C) due to the effect of temperature on tape performance. We recommend stapling when application falls outside this temperature range. When stapling, we recommend mastic be applied over staples to prevent moisture penetration. 2. If stored below 20°F (-7°C) or above 130°F (54°C), insulation cartons should stand within the recommended temperature range for 24 hours prior to application. 3. Once release paper is removed, both adhesive and lap must be kept free of dirt and water, and the lap sealed immediately. 4. When adhered, the lap and butt strips must be pressurized by rubbing firmly with a plastic squeegee or the back of a knife blade to ensure positive closure. * For complete application recommendations and installation instructions, see CI-245 brochure. © 2010 Johns Manville. Printed in USA. Eastern RegionP.O. Box 158Defiance, OH 43512(800) 334-2399Fax: (419) 784-7866 Western Region & CanadaP.O. Box 5108Denver, CO 80217(800) 368-4431 Fax: (303) 978-4661 North American Sales Offices, Insulation Systems Printed on recycled paper.CI-228 09/10 (Replaces 07/10) The physical and chemical properties of Micro-Lok® HP High- Performance Fiber Glass Pipe Insulation listed herein represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Numerical flame spread and smoke developed ratings are not intended to reflect hazards presented by these or any other materials under actual fire conditions. Check with the Regional Sales Office nearest you to ensure current information. All Johns Manville products are sold subject to Johns Manville’s standard Terms and Conditions including Limited Warranty and Limitation of Remedy. For a copy of the Johns Manville standard Terms and Conditions, Limited Warranty and Limitation of Remedy, and information on other Johns Manville thermal insulations and systems, call (800) 654-3103. 717 17th St. Denver, CO 80202 (800) 654-3103 specJM.com a a aaJMCOM100270 ALLEY-K Fiberglass Pipe Insulation 0°F to 850°F (-18°C to 454°C) ALLEY-K® pipe insulation is a preformed insulation product composed of high quality glass fibres, bonded together with a thermosetting resin. The 36” pipe sections are available with or without the All Service Jacket (ASJ). Our all service vapour retarder jacket (ASJ) reinforced with glass fibres comes with a factory applied pressure sensitive self-sealing lap closure system (SSL). Butt strips are also supplied. USES ALLEY-K® pipe insulation is intended as a thermal insulation product for hot and cold service piping. Typical uses include domestic hot and cold water, hot water heating, high temperature, dual temperature, steam, condensate and refrigerated lines. As a component of a suitable insulation system, plain ALLEY-K® pipe insulation may be used for light industrial applications, while ALLEY-K® pipe insulation with ASJ jacket may be used for commercial and institutional usage. AVAILABILITY Manufactured dimensions are listed in the Manson Insulation product catalog. PRODUCT FEATURES WATER VAPOUR ABSORPTIONASTM C 1104 - Less than 0.2% by volume ALKALINITY (ASTM C 871) Less than 0.6% as Na2O. pH between 7.5 and 10.0 MICROBIAL GROWTH (ASTM C 1338) Does not promote microbial growth HOT SURFACE PERFORMANCE ASTM C 411 - Rated to 850°F (454°C) LINEAR SHRINKAGE (ASTM C 356) Negligible STRESS CORROSION Complies with ASTM C 795, MIL-I-24244C and NRC 1.36. CORROSIVENESS (ASTM C 665) No greater than sterile cotton. SPECIFICATION COMPLIANCE ASTM C547 - TYPE IStandard Specifications for Mineral Pipe Insulation ASTM C795, MIL-I-24244C, NRC 1.36 Specification for wicking-type thermal insulation for use over austenitic stainless steel CITY OF NEW YORK MEA 325-83-M NATIONAL FIRE PROTECTION ASSOCIATION NFPA 90A & 90B CGSB 51-GP-9M FIRE HAZARD CLASSIFICATION (UL 723, CAN/ULC-S102-M88, ASTM E84, NFPA 255) JACKETING • UL 723/ASTM E84• CGSB 51-GP-52M • ASTM C1136 (Type I, II) • Water Vapour Permeance (ASTM E-96) : 0.02 perms MAX • ASTM C1338 : Does not promote microbial growth • TAPPI T803 (Beach Units) Jacket minimum rating of 50 units. GREENGUARD Environmental Institute™Children & SchoolsSM Certified for superior indoor air quality (IAQ) performance ® CONTRACTOR: JOB NAME: DATE: Manson Insulation Products Ltd. 4805 Lapiniere, Suite 3000 Brossard, QC J4Z 0G2 Canada Telephone : 800.626.7661 Fax: 450.443.0042 www.imanson.comKEEPING IT SIMPLE. USAGE QUALIFICATIONS 1. Hot surface performance: tested to 850°F (454°C) according to ASTM C411. 2. A sufficient thickness of insulation must be used to keep maximum surface temperature of Alley-K® pipe insulation with ASJ jacket below 140°F (60°C). 3. At operating temperatures above 500°F (260°C), Alley-K® pipe insulation must be applied in a thickness ranging from 2” (51mm) min to 6” (152mm) max. 4. Due to the fact that binder is organic in nature, we recommend the following heat up schedule for operating temperatures from 500°F (260°C) to 850°F (454°C). (see table) 5. When pressure sensitive self-sealing tape and butt strips are used, the material must be stored in a clean, dry environment. When adhering SSL tape and butt strip, rub firmly with a hard object such as a plastic squeegee or back of a knife to assure good vapour seal. 6. Fibrous insulation can emit a acrid odour during the initial heat-up when applied to hot surfaces above 392°F (200°C). It is recommended that adequate ventilation be provided and /or workers be supplied with approved full face respirators. INSTALLATION Manson Alley-K® pipe insulation is usually applied in accordance with the procedure in the publication “Commercial & Industrial Standards” by the National Insulation Association. Manson Insulation Products Ltd. has no control over installation design, installation workmanship, accessory materials, or conditions of application. Manson does not warrant the performance or results of any installation containing their products. This warranty disclaimer includes all implied warranties, including the warranties of merchantability and fitness for a particular purpose. MEAN TEMPERATURE THERMAL CONDUCTIVITY(Btu.in/hr.ft2.°F)METRIC THERMAL CONDUCTIVITY(W/m.°C)THERMAL CONDUCTIVITY °F °C Btu.in/hr.ft2.°F W/m.°C 75 100 200 300 400 500 600 24 38 93 149 204 260 316 0.23 0.24 0.28 0.34 0.42 0.51 0.62 0.033 0.035 0.040 0.049 0.061 0.074 0.089THERMALCONDUCTIVITY(ASTMC335)TIME TEMPERATURE@ TOTALTIME 3.5 hrs 2.5 hrs 2 hrs 550°F (288°C) 650°F (343°C) 750°F (399°C) 3.5 hrs 6 hrs 8 hrs HEATUPSCHEDULEFLAME SPREAD SMOKE DEVELOPED Plain 25 50 ASJ 25 50FIREHAZARDCLASSIFICATIONALLEY-K Fiberglass Pipe Insulation 0°F to 850°F (-18°C to 454°C) ® 0 100 300 400 500 600 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 -18 38 93 149 204 260 316 .101 .087 .072 .058 .043 .029 .014 .000 200 MADE IN THE USA05/2012 Zeston® 2000 PVC Insulated Fitting Covers and Jacketing Description Zeston 2000 fitting covers are designed to insulate and to provide a protective covering for pipe fittings. The fitting covers are supplied with Hi-Lo®Temp Formaldehyde-free™fiber glass insulation inserts from the factory. Zeston PVC jacketing provides a protective covering for insulated or bare pipes. Zeston 2000 PVCfitting covers and jacketing are manufactured from high-impact, gloss white, UV-resistant, polyvinyl chloride which provides a simple, quickly installed system. Available Shapes and Sizes Fitting Covers. Zeston 2000 Series PVC fitting covers are available for the following: 45°and 90°(0.8 and 1.6 rad.) short and long radius elbows, tees and valves, flanges, reducers, end caps, soil pipe hubs, traps and mechanical groove-type fittings. Jacketing. Zeston PVCjacketing is available in rolls in thicknesses of 10, 15, 20 and 30 mil (0.3, 0.4, 0.5 and 0.8 mm). Cut &Curled™Jacketing. Zeston PVC Cut & Curled jacketing is available in thicknesses of 20 or 30 mil (0.5 mm or 0.8 mm) (30 mil [0.8 mm] recommended for outdoor applications). It is available in factory-cut sizes to fit up to 30” (762 mm) O.D. All sections of ZestonPVC Cut &Curled jacketing are 48” (1219 mm) in length and are factory curled to fit snugly. Uses Zeston 2000 PVCfitting covers and jacketing are ideally suited for indoor or outdoor use on chilled water, hot water, steam and other piping systems in commercial, institutional, and industrial applications. The fitting covers, when combined with Zeston PVC jacketing and Perma-Weld®solvent welding adhesive, form a completely sealed system which meets the requirements of the USDA and FDA for applications in food, beverage, and pharmaceutical facilities. Qualifications for Use General • Install the appropriate Hi-Lo Temp fiber glass insert by wrapping it completely around the pipe fitting without overly compressing it or leaving any voids. Ensure that the insulation insert covers all exposed surfaces. The Zeston PVC fitting cover should then be installed over the pipe fitting and fiber glass insert by securing the throat using either serrated tacks, Perma-Weld adhesive or Zeston Z-Tape. Hot Systems • PVC covers must be kept below 150°F (66°C) by use of proper insulation thickness. • PVC covers should be kept away from contact with, or exposure to, sources of direct or radiated heat. • For fittings where operating temperatures exceed 250°F (121°C), or where pipe insulation thickness is greater than 11/2” (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Cold Systems • An approved vapor retarder mastic compatible with PVC must be applied between pipe insulation and fitting cover, and on fitting cover throat overlap seam. CI-55 10-08 (Replaces 8-08) • For fittings where operating temperature is below 45°F (7°C) or where the pipe insulation thickness is greater than 11/2” (38 mm), two or more layers of Hi-Lo Temp insulation inserts are required beneath fitting cover. Refrigerant Systems and Cold Systems in Severe Ambient Conditions • Mitered pipe insulation segments. Fabricated or premolded insulation shapes may be used in lieu of Hi-Lo Temp insulation inserts. • An intermediate vapor retarder compatible with PVC is required to completely seal the insulation prior to installing the Zeston 2000 PVC fitting cover. Care should be taken to ensure that the vapor barrier mastic is applied between the pipe insulation and the fitting cover, and on fitting cover throat overlap seam. Totally Sealed Systems (USDA Approval) • System requires that 20 or 30 mil (0.5 mm or 0.8 mm) Zeston PVC jacketing is applied to pipe insulation in conjunction with Zeston PVC fitting covers. • All circumferential and longitudinal seams of jackets and fitting covers should be sealed with Zeston Perma-Weld solvent welding adhesive. Circumferential seams should be a minimum 1” (25 mm) overlap, and longitudinal seams should be 11/2” to 2” (38 mm to 51 mm) overlap. • Upon completion, all seams should visually be checked for seal and touched up, if necessary. • Slip joints are required periodically between fixed supports and on continuous long runs of straight piping. Slip joints are achieved by increasing circumferential overlap to 8 to 10 inches (203 mm to 254 mm) and applying a flexible white caulking in the overlap area to maintain a sealed system. Operating Temperature Limits: PVC:Up to 150°F (66˚C) Insert:0°F to 450°F (-18°C to +232°C) Flame Spread:25 or less (up to 30 mil [0.8 mm]) Smoke Developed:50 or less (up to 30 mil [0.8 mm]) Grade:Weatherable Color:White Finish: Gloss Pipe & Equipment Insulations Zeston® 2000 PVC Insulated Fitting Covers and Jacketing Specification Compliance USDA, Agriculture Canada New York City MEA #7-87 ICBO SBCCI BOCA ASTM D 1784, Class 16354-C L-P-535E*, Composition A, Type II, Grade GU L-P-1035A*, Composition A, Type II, Grade GU Canada: CGSB 51-GP-53M CAN/ULC S102-M88 * Impact strength determined by Gardner-SPI test method rather than Izod, since Gardner is more appropriate for PVC sheeting materials. Physical Properties of Zeston 2000 PVC Property Value ASTM Test Method Specific Gravity 1.48 D 792 Tensile Strength at Yield, psi (kPa) 6,000 (41,370) D 638 Elongation at Yield (MD), % 3.0 D 638 Tensile Modulus,psi (kPa) 470,000 (3,240,650) D 638 Flexural Strength,psi (kPa) 11,600 (79,982) D 638 (min. 0.125” [3 mm] thick specimen) Flexural Modulus, psi (kPa) 460,000 (3,171,700) D 790 Flame Spread 25 or less E 84 (up to 30 mil [0.8 mm]) Smoke Developed 50 or less E 84 (up to 30 mil [0.8 mm]) Electrical Conductance Non-Conductor D 257 Gardner—SPI Impact, 10 mil (0.3 mm) 1.3 D 3679 in. Ib./mil by Ductile Failure 15 mil (0.4 mm) 1.4 (4 lb. [1.8 kg] weight; 20 mil (0.5 mm) 1.5 8 lb. [3.6 kg] for 30 mil [0.8 mm]) 30 mil (0.8 mm) 1.6 Note: Chemical resistance data available on request. General Properties of Hi-Lo®Temp Formaldehyde-free™ Fiber Glass Insulation Insert “k” Thermal Mean Temperature Btu•in/ conductivity °F °C (hr•ft 2•°F) W/m•°C 75 24 .28 .040 150 66 .34 .049 300 149 .45 .065 Temperature limits 0°F to 450°F (-18°C to +232°C) Sanitary Odorless. Will not absorb odors. Provides no food for insects, rodents, or mildew. Vibration resistant Will not settle or separate. Fire safety Meets most requirements of federal, state and local codes. Accepted for commercial, institutional, industrial, and residential projects in all parts of U.S. The fiber glass inserts have UL 25/50 rating and are noncombustible per ASTM E 136. Copyright ©2008 Johns Manville Printed in USA Eastern Region P.O. Box 158 Deﬁ ance, OH 43512 (800) 334-2399 Fax: (419) 784-7866 Western Region & Canada P.O. Box 5108 Denver, CO 80217 (800) 368-4431 Fax: (303) 978-4661 North American Sales Ofﬁ ces, Insulation Systems Printed on recycled paper.CI-55 10-08 (Replaces 8-08) The physical and chemical properties of Zeston® 2000 PVC Insulated Fitting Covers and Jacketing listed herein represent typical, average values obtained in accordance with accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical service and are subject to change without notice. Numerical ﬂ ame spread and smoke developed ratings are not intended to reﬂ ect hazards presented by these or any other materials under actual ﬁ re conditions. Check with the Regional Sales Ofﬁ ce nearest you to assure current information. All Johns Manville products are sold subject to Johns Manville’s standard Terms and Conditions including Limited Warranty and Limitation of Remedy. For a copy of the Johns Manville standard Terms and Conditions, Limited Warranty and Limitation of Remedy, and information on other Johns Manville thermal insulations and systems, call (800) 654-3103. 717 17th St. Denver, CO 80202 (800) 654-3103 specJM.com