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Pellet Stove 2012
Address: 109 Pollys Lane ITEM QTY $/UNIT TOTAL Building Plumbing Mechanical Electrical BUILDING AREA Basement,Finished SF $ 41.96 $ $ Interior Renovations SF $ 36.09 $ $ _ $ AMENITIES Kitchen EA $ $ $ Full Bathroom EA $ $ Half-Bathroom EA $ $ GARAGE Detached SF $ 71.53 $ - $ MECHANICAL Warm-Air n Y/N $ - Hot Water n Y/N $ - Electric n Y/N $ Air Conditioning n YIN ELECTRICAL SERVICE Upgrade Amps $ Subpanel EA $ 699.00 $ - Gen Set EA $ 3,850.00 $ - SOLID FUEL BURNING APPLIANCES Prefab Metal Fireplace EA $ 6,497.70 $ - Masonry w/lfireplace EA $ 7,096.65 $ - Masonry w/2 fireplaces EA $ 11,095.70 $ - Wood Stove,free standing EA $ 2,69225 $ - Wood stove insert EA $ 1,859.77 $ - DECKS,PORCHES,SUNROOMS Deck SF $ 44.07 $ - Porch SF $ 149.38 $ - Sunroom SF $ 176.90 $ - $ POOLS&HOT TUBS Hot Tub EA $ 8,016.25 $ - $ _ Inground Pool EA $ 31,550.00 $ - $ _ Above Ground Round [A $ 6,299.46 $ - $ Above Ground Oval EA $ 7,019.75 $ - $ - Pool Heater E4 $ 8,984.25 $ - $ Inflatable Type Pool EA $ 1,200.00 $ - $ _ SHEDS w/o electrical SF $ 25.55 $ - w/electrical SF $ 26.85 $ - $ RENOVATIONS Roofing,Overlay SF $ 3.50 $ - Roofing,Strip&reroof SF $ 4.50 $ - Roof Sheathing SF $ 1.51 $ - Siding SF $ 6.75 $ - Windows EA $ 550.00 $ - Skylights EA $ 1,051.10 $ - Doors,Exterior EA $ 601.50 $ - Oil Tank,275 Gallon EA $ - Oil Tank,550 Gallon EA $ MISCELLANEOUS CALCULATIONS $ 2,700.00 TOTALS $ 2,700.00 $ - $ - $ - PERMIT FEE CALCULATIONS Construction Value Fee Building $ 2,700.00 $ 36.00 Plumbing y $ _ $ Mechanical y $ _ $ Electrical y $ _ $ Working before Permit Issuance n $ _ Certificate of Occupancy Fee $ Plan Review Fee $ State Education Fee $ 0.70 TOTALS $ 2,700.00 $ 36.70 Figures are based on the 2006 RS Means Residential Cost Data IMMO v:=v a State of Connecticut N iik 1 Workers' Compensation Commission � 7A di.��� Please TYPE or PRINT IN INK Proof of Workers' Compensation Coverage when Applying for a Building Permit for the Sole Proprietor or Property Owner who WILL NOT act as General Contractor or Principal Employer APPLICANT FOR BUILDING PERMIT Name of Applicant for Building Permit , Property located at in the City/Town of ATTEST If you are the owner of the above-named property or the sole proprietor of a business doing work on the site of the construction project at the above-named property and you WILL NOT act as the general contractor or principal employer,you are not required to have workers'compensation insurance coverage. CHECK ONE(1) BOX ONLY and complete the following: 4 I am the OWNER of the above-named property.I WILL NOT act as the general contractor or principal employer. Signature of OWNER Appli t __. __ __2_ `/ i ❑ I am the SOLE PROPRIETOR of a business doing work at the above-named property.I WILL NOT act as the general contractor or principal employer. Name of Business Federal Employer IN(FEIN) Signature of SOLE PROPRIETOR Applicant Field Inspection Notice Town of Montville Building Department 860-848-3030 Ext.382 Address: 109 Polly's Lane Job Description: Install Pellet Stove Permit Number(s) 82012-0470 Permit Date: November 14,2012 Not Approved Approval INSPECTION Date: Comments Special Date Conditions • Unit Clearances • • 1/16/13 DJ Chimney liner and 1/16/13 DJ makeup air • Final inspection and • • 1/16/13 DJ certificate of approval • Rev.Date: 1/18/06 Page 1 of 1 Town of Montville Building Department File Receipt Date: 13-Nov-12 ReceiptNo: 7916 Received From: Joseph Pantoja Job Address: 109 Pollys Lane Town Fees Collected State of Connecticut Fees Collected Bldg Cash: $36.70 State Cash: $0.70 Bldg Check: $0.00 State Check: $0.00 Bldg Credit: $0.00 State Credit: $0.00 Fire Cash: $0.00 Fire Check: $0.00 Fire Credit: $0.00 Construction Value: $2,700.00 CheckNo: Demolition Value: $0.00 0 Received By: Carmen Kneeland _ / A a g A 1_— . . fit OUñ - InE ® CB1200-I PELLET INSERT .( , ( > , Owner's Manual a , 11 • Installation and Operation Tested O-T L orPe=n [ c us OMNI-Test Laboratories,Inc. F Model: J -4-- CB1200MI-MBK 4 Pellets 0 li_j Institute NOTICE `\/\' DO NOT DISCARD THIS MANUAL O • Important operating and • Read,understand and • Leave this manual with 0,• SC,'LO ��A s maintenance instruc- follow these instruc- party responsible for use '9.p SRI , tions included. tions for safe installa- and operation. tion and operation. A WARNING A WARNING Please read this entire manualHOT SURFACES! before installation and use of this - . ‘ pellet fuel-burning room heater. Glass and other surfaces are Failure to follow these instructions / hot during operation AND could result in property damage, / cool down. bodily injury or even death. Hot glass will cause burns. • Do not store or use gasoline or other flam- • Do not touch glass until it is cooled mable vapors and liquids in the vicinity of this • NEVER allow children to touch glass or any other appliance. • Keep children away • Do not overfire If any external part starts to • CAREFULLY SUPERVISE children in same room as glow, you are overfiring. Reduce feed rate. fireplace. • Alert children and adults to hazards of high Overfiring will void your warranty. temperatures. • Comply with all minimum clearances to corn- High temperatures may ignite clothing or other bustibles as specified. Failure to comply may flammable materials. cause house fire. • Keep clothing,furniture,draperies and other flammable materials away. CAUTION CAUTION Check building codes prior to installation. Tested and approved for wood pellets and shelled • Installation MUST comply with local,regional,state and national field corn fuel only. Burning of any other type of fuel codes and regulations. voids your warranty. • Consult local building,fire officials or authorities having jurisdic- tion about restrictions, installation inspection, and permits. www.quadrafire.com 7014-188C November 22, 2011 CB1200-I Pellet Insert CiuliDREI- /RE Congratulations 40,4"----„ , and Welcome to the Quadra-Fire Family! Hearth & Home Technologies welcomes you to our tradition our stoves, inserts and fireplaces. And yet we are old-fash- of excellence! In choosing a Quadra-Fire appliance, you ioned when it comes to craftsmanship. Each unit is meticu- have our assurance of commitment to quality,durability, and lously fabricated and surfaces are hand-finished for lasting performance. beauty and enjoyment. Our pledge to quality is completed This commitment begins with our research of the market, as each model undergoes a quality control inspection. including `Voice of the Customer' contacts, ensuring we From design, to fabrication, to shipping: make products that will satisfy your needs. Our Research We wish you and your family many years of enjoyment in and Development facility then employs the world's most the warmth and comfort of your hearth appliance. Thank advanced technology to achieve the optimum operation of you for choosing Quadra-Fire. NOTE: Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. CLEARANCE TO COMBUSTIBLES LABEL LOCATED INSIDE HOPPER LID SERIAL NUMBER& MANUFACTURE DATE LABEL LOCATED UNDER TOP ON INSIDE OF HOPPER BODY CAUTION:HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN.CLOTHING AND FURNITURE AWAY.CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit - .®* with fuel hopper lid closed. Failure to do so may result in emissions products'combustion from the hopper s under certain conditions.Maintain hopper seal in good condition.Do no over fill the hopper. ATTENTION: CHAUD LORS DE OPERATION.NE PAS TOUCHER.GARDEZ LES ENFANTS ET LES VETEMENTS LOIN DE L'ESPACE DESIGNS DE L'INSTALLATION.LE CONTACT PEUT CAUSER DES BRULURES A LA PEAU. VOIR L'ETIQUETTE ET LES INSTRUCTIONS.Opera cel appareil avec le couvercle de la tremie terme.Le defaut de ve pas suivre les instructions peut resufer, sous cedaines conditions,en une combustion des emissions des produhs venant de la Irene.Ne pas remplir la tremie trop pleine. Safety and clearance section located on inside of hopper lid./Serial Number section located under top on inside of hopper body. La section as alt dux distances a macros de lacuna abatises a rintedein du couvercle a la lie la bbilre Eau La section du numero de wile est Mute en demos.do comrade a Merles,deb tremie. u.eaw ••ale.,nsA Report/Rapport OUl,0P4- /RE `' Manufactured byHEARTHeo�1e0•fv1E C USnos!-s-13-2 1200-1 Pellet Insert m eP.r 445 Highway North,Colville WA Rett a Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for APpareil de chauflage insera de combustible solitlerde type de boulenese Accepter dans rinstallatlon Mobile Home Installation. This appliance has been tested end listed for dans ks mown.nobles. Oct apparel!a ate taste et anre9lare pour rusa9e dens As Mellon, use in Manufactured Homes in accordance with OAR 814-23-9000 Mobi8 en ac<ortl awc OAR 1a-23-9090 jusRrie 61 d-239119. through 814-23-909. Tester A:ASTM Et509-95. UL127. ULC 5628-93, ULC 5810-M47, ULC/ORF 01482-M1090 Room Heating Pellet Burning Type.APFI,(UM)84-HUD POUF Tested to:ASTM E1509-95, UL127, ULC 5628-93, ULC 5610-M87, USAGE AVEC LES ROULETTES DE BOIS OU DE COMBUSTIBLE DE MAI: ULC/ORD 01482-91990 Room Heating Pellet Burning Type,(UM)84-HUD ECOSSE DES CHAMPS. FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL. Consommahon maximale a I'entree(sans partes)2.5 kg/h. Input Rating Maximum 5.516 fuel/hr. Puissance Ele le -115 VAC,60 Hz.Debut 4.1 Amps.Courir 1.1 Amps. Eloignez le fit Olen,ique de rapper..Ne pas faire passer le 61 6lxtrpue al Electncel Rating:115 VAC,60 Ft.,Stan 4.1 Amps,Run 1.1 AMPS. Route power cord away from unit.Do not route cord under or in front of dessus eu en dessous da I'appareil appliance DANGER:II y a risque de decharge elenrique. ...co--.fll elenrique tle I. DANGER: Risk of electrical shook. Disconnect supplyprise de contact avant le service. power before ,0 cez la vitro seulement avec one vibe ceramique de 5 mm disponible thea servicing Replace glass only with 5mm ceramic available from your dealer. 001re lournisseur. To start,set thermostat above room temperature,the stove will light Pour allumer,monter a temperature du thermostat au dede Ia temperature de Is automatically To shutdown set thermostat to below room temperature. For piece poele 'allumera autornatiquernent Pour Ateindre. descendre IS further instruction refer to owner's manual.Keep viewing and ash removal doors temperature du thermostat en dessous de la temperature de la pce. Pour de: tightly closed during operation. nsbunions suppAmentaires.rererez v ueldu prop.. Garde.I: porta d'ouverture et la porta des s fermi).hermetiquement durarn('operation. PREVENT HOUSE FIRES PREVENTIONION DES FELIX DE MAISON Install and use only in accordance with manufacturer's installation and Installez et utilise.on accord avec les instructions d'installahd' on et operation a operating instructions. Contact local building or/ire officals about Iabricant.ContactContact.lebura bureau de la construction ou le bureau des intend les au restncbons and inspection in your are sujet des restrictions et des rinspections d'installation dans Notre voisinage.Ne pas WARNING-FOR MOBILE HOMES: Do not install appliance in a sleeping gbstruez 1'esPace on dessous 00 I'appareil. room An outside combustion ar inlet must be provided The structural AVIS-Pour Las Maisons Mobiles: Na pas installer dans u Chambre a inlegnty of the mobile home floor,ceiling and walls must be maintained. cpuchar.Un tuyau ex[enau,de combustion d'air 00,1 etre installer eta nal tloit pas Refer to manufacturer's instructions and lord codas for precautions required etre cid a lorsque rapper.!!est en usage.La structure integrate du Mancher,du for passing chimney through a combustible wall or ceilingInspect and clean Replafer et ons mum in t moonsn du ifale Coit etre 1 es codes lelac instructions precautions vs aux pour ass du fabricant et des ur aux pour lea DO NOT CONNECT THIS UNIaccordance TAIMN manufacturer's iTHER APPLIANCE precautions¢eu lesc compensations passeruneimminee a trovers un mur ou on plafond DO NOT CONNECT THIS UNIT TO ACHIMNEY SERVING ANOTHER APPLIANCE. ombustibles.et les compensations maximums Use a 3'or 4'diameter type.L.-or'PL.venting Systeminsp.ez et nettoye.la cheminee frequemment.Ne pas connect«net a une cheminie ePP«ell R"d:ail. Utillsez system de ventilation"L'ou"P"dlametre 76mm ou 102mm. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS HEARTH PROTECTION AS A BUILT-IN UNIT WITH REAR SHROUD �,�� --- _ -Zero clearance installation A Top of Inside Shroud Rear Vent P(Omm) J -�' requires Top Vent 3"(76mm) '��LJ I'' non-combustible hearth material with an R e '/ 11.1 value o/3.0 i r more(be nen e B Sides of Inside Shroud Top or Rear 0'(Otero) _ 't '---- V(25mm)air space between insert base C Back of Inside Shroud) Rear Vent 0"(Omm) _ and hearth. Floor Protection Part D Vent Pi Top Vent) 2-12"(64mm) I I , the se 30 is vailable from your dealer/or Pipe to l Edge Combustible Rear Vent 3"(76mm) n the section under the insert body only. E From Panel Edge 0'(Otero) 0"(Orem)Clearance To Exposed Section and Face Trim Masonry or'Zero Clearance Minimum Clearances to Combustible 1 M.17 i I Magonnene ou 08,0 distance foyer distances minimales a tout materiel combustible. B A Louvers to combustible wall 6'(152mm) AWcarne au mur combustible 152mm R .Syr,C B Insert top to mantel 12"(305mm) B Dessus M rinsen a la tablene de cher.. 305 nm + C Front Facing 3-(]8mm) C Nevaterrent facial 76mm A D.Hearth Extension-Front 6"(152mm) D.Pmtechron ale sol-honlal t52mm E.Hearth Extension-Side 8' (203mm) E'Protechon ole sol-cats 203mm -- - .__::_=_=. 'See hearth protection note above Noir leo notes sur la protechion 08 sol ciaessus. E - DO NOT REMOVE THIS LABEL INE PAS ENLEVER L'ETIOUETTE 7014-080D U.S.ENVIRONMENTAL PROTECTION AGENCY OMNI Test Laboratories.MC.,Portland.Or Report/Rapport 061S•13-2 OUADRA-FIRE This model is exempt from EPA certification under 40 CFR 60531 by definition[Wood Heater(A)'Air-to-Fuel Retia']. 1200-I PELLET INSERT 2010 2011 2012 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC SERNo rNumEAo of spear DO NOT REMOVE THIS LABEL t NE PAS ENLEVER LETIOUETTE MADE IN CHINA t FArT AUX CHINE 7014-0130” Page 2 7014-188C November 22, 2011 CJUgDR/4- /RE CB1200-I Pellet Insert Safety Alert Key: • DANGER!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING!Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION!Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Indicates practices which may cause damage to the fireplace or to property. TABLE OF CONTENTS Section 1: Listing and Code Approvals Section 6: Mobile Home 17 A. Appliance Certifications 4 B. Mobile Home Approved 4 pp Section 7: Appliance Set-Up C. Glass Specifications 4 A. Rear Shroud Installation 18-19 D. Electrical Rating 4 B. Outside Air Kit 20 E. BTU & Efficiency Specifications 4 C. Adjustable Hopper Option 20 D. Grille Installation 20 Section 2: Getting Started E. Adjustable Hearth Support 21 A. Design, Installation & Location F. Panel & Trim 22-23 Considerations 5 G. Brick Set Installation 24 B. Locating Your Appliance& Chimney..6 H. Brick Clip Installation 24 C. Thermostat Location 6 I. Log Set Placement 25 D. Draft 6 J. Thermostat Installation 25 E. Negative Pressure 6 B. Fire Safety 7 Section 8: Operating Instructions C. Tools & Supplies Needed 7 A. Fuel Size, Material & Storage 26 D. Inspect Appliance, Components B. General Operation Information 27 and Pre-Check List 7 C. Before Your First Fire 27 D. Starting Your First Fire 27 Section 3: Dimensions & Clearances E. Fire Characteristics 28 A. Appliance Dimensions 8 F. Feed Rate Adjustment 28 B. Clearances to Combustibles G. Ignition Cycles 28 As A Built-In, UL and ULC 9 H. Frequently Asked Questions 29 C. Clearances to Combustibles, Masonry& Zero Clearance 10 Section 9: Troubleshooting 31-32 D. Minimum Opening for Factory Built Fireplace 10 Section 10: Maintaining & Servicing Appliance E. Masonry Minimum Opening 10 A. Proper Shutdown Procedure 33 F. Floor Protection 10 B. Quick Reference Maintanence Chart..33 G. Calculating Alternate Floor C. General Maintenance & Cleaning 33-36 Protection Material 11 D. High Ash Content Maintenance 37 H. Prefabricated Metal Chimney 11 E. Glass Replacement 38 I. Removing Floor of Factory Built F. Igniter Replacement 39 Fireplace 12 G. Baffle Removal 39 J. Altering Factory-Built Fireplace 12 Section 4: Vent Information Section 12: Reference Material A. Chimney& Exhaust Connections 13 A. Component Functions 40-41 B. Venting Termination Requirements....13 B. Component Locations 42 C. Equivalent Feet of Pipe 14 C. Exploded Drawings 43 D. Pipe Selection Chart 14 D. Service Parts &Accessories 44-48 E. Service& Maintenance Log 49 Section 5: Venting Systems E Warranty Policy 50-51 A. Full Reline with Outside Air-Horizontally F. Contact Information 52 B. Full Reline with Outside Air-Vertical....16 November 22, 2011 7014-188C Page 3 CBI200-I Pellet Insert iU14DR14- /RE Listing and Code Approvals A. Appliance Certification E. BTU & Efficiency Specifications MODEL: 1200-I Pellet Insert Emissions Rating: .9 grams/hr LABORATORY: OMNI Test Laboratories, Inc *BTU Output: 14,000 -40,000/hr REPORT NO. 061-S-13-2 Heating Capacity: up to 2,500 sq. ft. depending TYPE: Solid Fuel Room Heater/Pellet Fuel on climate zone Burning Type Insert Hopper Capacity: 38-45 lbs STANDARD: ASTM E1509-95, ULC S628-93, ULC Fuel: Wood Pellets or Shelled Corn S610-M87, ULC S628-M93 and ULC/ Shipping Weight: 243 lbs ORD-C1482-M1990 Room Heater Pellet Fuel Burning Type and (UM) 84-HUD, Mobile Home Approved *BTU output will vary, depending on the brand of fuel you use in your appliance. Consult your Quadra-Fire dealer for best results. NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the ASTM E1509-95, ULC S628-93, ULC S610-M87, ULC/ORD-C- WARNING!Risk of Fire!Hearth &Home Technologies dis- 1482-M1990, (UM) 84-HUD. claims any responsibility for, and the warranty and agency listing will be voided by the above actions. B. Mobile Home Approved DO NOT: • Install or operate damaged appliance This appliance is approved for mobile home installations • Modify appliance when not installed in a sleeping room and when an outside • Install other than as instructed by Hearth & Home combustion air inlet is provided. The structural integrity of the Technologies mobile home floor, ceiling, and walls must be maintained. • Operate the appliance without fully assembling all The appliance must be properly grounded to the frame of components the mobile home and use only listed pellet vent, Class "L" • Overtire or"PL"connector pipe. A Quadra-Fire Outside Air Kit must • Install any component not approved by Hearth & be installed in a mobile home installation. Home Technologies Note: This appliance is also approved for installation • Install parts or components not Listed or approved. into a shop. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. C. Glass Specifications For assistance or additional information, consult a qualified This appliance is equipped with 5mm ceramic glass. Replace installer, service agency or your dealer glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. D. Electrical Rating NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps their specifications and/or price without notice. NOTE: Some generator or battery back-up systems may not be compatable with the micro-processor elec- tronics on this appliance. Please consult the power Quadra-Fire is a registered trademark supply manufacturer for compatable systems. of Hearth & Home Technologies. Page 4 7014-188C November 22, 2011 OWD U /RE CB1200-1 Pellet Insert 2 Getting Started A. Design, Installation & Location Consider- Since pellet exhaust can contain ash, soot or sparks, you must consider the location of: ations • Windows 1.Appliance Location • Air Intakes NOTICE: Check building codes prior to installation. • Air Conditioner • Installation MUST comply with local, regional, state and • Overhang, soffits, porch roofs, adjacent walls national codes and regulations. • Landscaping, vegetation • Consult insurance carrier, local building inspector, fire When locating vent and venting termination,vent above roof officials or authorities having jurisdiction over restrictions, line when possible. installation inspection and permits. It is a good idea to plan your installation on paper, using Warning! Risk of Fire Damaged parts could impair safe exact measurements for clearances and floor protection, operation. Do NOT install damaged, incomplete or substitute before actually beginning the installation components. Consideration must be given to: CAUTION! If burning shelled field corn, you must use ap- • Safety, convenience, traffic flow proved venting specifically designed for corn to prevent corro- sion or degradation. Follow the instructions from the venting • Placement of the chimney and chimney connector. manufacturer. • If you are not using an existing chimney, place the appli- ance where there will be a clear passage for a factory- NOTICE: Locating the appliance in a location of built listed chimney through the ceiling and roof. considerable air movement can cause intermittent smoke • Installing an optional outside air kit would affect the loca spillage from appliance. Do not locate appliance near: tion of the vent termination. • Frequently open doors • Central heat outlets or returns Recommended Location: Recommended Location: • Above peak • Above peak • Inside heated space Z��� > >_— >�,, Marginal Location: Marginal Location: — • Wind loading possible • Below peak '' I I — i' III.. um ow " mini me 0I) am Location NOT recommended: • Not the highest point of the roof • Wind loading possible .,,, ISI ISI ISI ISI Location NOT recommended: ç • Too close to tree Recommended: • Below adjacent structure nsulated exterior chase • Lower roof line in cooler climates • Avoid outside wall Windward // LO O &Wlir Leeward Recommended Multi-level Roofs Outside Air Intake NOT recommended: on windward side Outside Air Intake on leeward side Figure 5.1 November 22, 2011 7014-188C Page 5 CBI200-I Pellet Insert iUaDR14- /RE B. Locating Your Appliance & Chimney E. Negative Pressure Location of the appliance and chimney will affect WARNING!Risk of Asphyxiation! Negative pressure can performance. cause spillage of combustion fumes and soot. • Install through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially Negative pressure results from the imbalance of air avail- during lighting and die-down of the fire. able for the appliance to operate properly. It can be stron- • Penetrate the highest part of the roof.This minimizes the gest in lower levels of the house. effects of wind loading. Causes include: • Locate termination cap away from trees, adjacent • Exhaust fans (kitchen, bath, etc.) structures, uneven roof lines and other obstructions. • Range hoods • Minimize the use of chimney offsets. • Combustion air requirements for furnaces,water heaters • Consider the appliance location relative to floor and ceiling and other combustion appliances and attic joists. • Clothes dryers • Take into consideration the termination requirements on • Page 11. Location of return air vents to furnace or air conditioning • Imbalances of the HVAC air handling system • Upper level air leaks such as: CAUTION - Recessed lighting • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE - Attic hatch SERVICING ANOTHER APPLIANCE. - Duct leaks • DO NOT CONNECT TO ANY AIR DISTRIBUTON DUCT OR SYSTEM. To minimize the effects of negative air pressure: • Install the outside air kit with the intake facing prevailing winds during the heating season C. Thermostat Location • Ensure adequate outdoor air for all combustion appliances and exhaust equipment The thermostat's location will have some effect on the appliance's operation. When the thermostat is located close • Ensure furnace and air conditioning return vents are not to the appliance, it may require a slightly higher temperature located in the immediate vicinity of the appliance setting to keep the rest of the house comfortable. If the • Avoid installing the appliance near doors, walkways or thermostat location is in an adjacent room or on a different small isolated spaces floor level, you will notice higher temperatures near the • Recessed lighting should be a "sealed can" design appliance. • Attic hatches weather stripped or sealed • Attic mounted duct work and air handler joints and seams D. Draft taped or sealed Draft is the pressure difference needed to vent appliances successfully. When an appliance is drafting successfully, all combustion byproducts are exiting the home through the chimney. A WARNING Considerations for successful draft include: • Preventing negative pressure Fire Hazard. • Location of appliance and chimney • Do not operate appliance before reading NOTICE: Hearth & Home Technologies assumes no and understanding operating instructions. responsibility for the improper performance of the chimney • Failure to operate appliance properly may cause a house • system caused by: • /. fire. • Inadequate draft due to environmental conditions • Downdrafts • Tight sealing construction of the structure • Mechanical exhausting devices Page 6 7014-188C November 22, 2011 QU4IDR/4- /RE CB1200-I Pellet Insert F. Fire Safety G. Tools And Supplies Needed To provide reasonable fire safety, the following should be given serious consideration: Tools and building supplies normally required for installation, unless installing into an existing • Install at least one smoke detector on each floor of your masonry fireplace: home. Reciprocating Saw Safety Glasses • Locate smoke detector away from the heating appliance Channel Locks Framing Square and close to the sleeping areas. Hammer Electric Drill & Bits (1/4") • Follow the smoke detector manufacturer's placement and Phillips Screwdriver 1/4" Self-Tapping Screws installation instructions and maintain regularly. Tape Meausre • Conveniently locate a Class A fire extinguisher to contend Plumb Line May also need: with small fires. Level Vent Support Straps Framing Material Venting Paint • In the event of a hopper fire: Hi-temp Caulking Material • Evacute the house immediately. Gloves • Notify fire department. H. Inspect Appliance & Components and Pre-Use Check List 6A WARNING Inspect appliance and components for 1. Place the appliance in a location near the damage. Damaged parts may impair safe final installation area and follow the prose — operation. dures below: • Do NOT install damaged components. 2. Open the appliance and remove all the parts • Do NOT install incomplete components. and articles packed inside the Component • Do NOT install substitute components. Pack. Inspect all the parts and glass for ship- Report damaged parts to dealer. ping damage. Contact your dealer if any irregu- larities are noticed. 3. All safety warnings have been read and fol- lowed. AWARNING 4. This Owner's Manual has been read. AFire Risk. 5. Floor protection requirements have been met. Hearth & Home Technologies disclaims any 6. Venting is properly installed. responsibility for, and the warranty will be 7. The proper clearances from the appliance and voided by, the following actions: chimney to combustible materials have been • Installation and use of any damaged appliance. met. • Modification of the appliance. • Installation other than as instructed by Hearth & Home 8. The masonry chimney is inspected by a profes- Technologies. sional and is clean, or the factory built metal • Installation and/or use of any component part not approved chimney is installed according to the manufac- by Hearth& Home Technologies. turer's instructions and clearances. • Operating appliance without fully assembling all components. 9. The chimney meets the required minimum • Operating appliance without legs attached(if supplied with height. unit). 10. All labels have been removed from the glass • Do NOT Overtire door. Or any such action that may cause a fire hazard. 11. Plated surfaces have been wiped clean, if applicable. 12. Thermostat or remote has been installed. 13. A power outlet is available nearby. November 22, 2011 7014-188C Page 7 CBI200-I Pellet Insert JU/4DR/4- /RE Dimensions and Clearances 3 A. Appliance Dimensions B 40 in.(1016mm) .- , 29-1/4 in.(743mm) . 22 in.(559mm) 8-3/4 ink (222mm) I G ( 1 � I � rT i 'rel 1 - 1 -3/4 in. 13 in (330mm) (273mm) i , ‘/ A 1\ 12 in.(305mm) i 1 L 28-1/2 in.(724mm) 1�'= ----4 �1 _____._. Figure 8.1 -Top View Figure 8.2 -Front View Panel A B Standard 30 inches (762mm) 40 inches (1016mm) Large 33 inches (838mm) 50 inches (1270mm) + 12 in. (305mm) 1 _ 13 in. (330mm) 10-3/4 in. �— / (273mm) o liv==: ■■— .�. o III 6 iE I 0 111 Lo D 3 `JI il ri 25-1/2 in. a — '� III (648mm) _a- _ III cci c 1 L4103 1 I I :",-L'j e r 1 L 11" J (279mm) Figure 8.3 -Side View Page 8 7014-188C November 22, 2011 OUI�1DR77/RE CB1200-I Pellet Insert B. Clearance To Combustibles, UL and ULC AS A BUILT-IN Rear Shroud Kit is Required for Built-In Installation \ \ , - I - .E . \^ I \ IFp11 iii _ 11. II � {ii _. \ _ i• • lss.,—_� ___._._._._._ 0 INCH (0mm) CLEARANCE TO EXPOSED SECTION AND FACE TRIM Figure 9.1 Inches I Millimeters A Top of Shroud Top Vent 3.0 76 Rear Vent 0 0 B Sides of Inside Shroud Top or Rear Vent 0 0 C Back of Inside Shroud Top Vent 2.5 64 Rear Vent 0 0 D Vent Pipe to Combustible Top or Rear Vent 3.0 76 E From Outside Edge of 0 0 Panel Set to Combustibles INSTALLED AS A BUILT-IN UNIT NOTICE: Shown with Rear Vent and Optional Outside Air Please note that while the minimum clear- ance for the termination cap is 6 inches (152mm) there is the possibly of soot Combustible-moi buildup around the termination area. If this Mantel \ occurs we suggest to move the termination further away from the house to prevent it. 12 in. _ Shown with Hopper Extended (305mm) \0/ ti A WARNING r i \ If 1 Fire Risk. e Comply with all minimum clear- - • ances to combustibles as specified. ' ' " Failure to comply may cause house fire. 6 in. (152mm) NOTE: • Illustrations reflect typical installations and e Rear Shroud I are FOR DESIGN PURPOSES ONLY. o e — • Illustrations/diagrams are not drawn to O �� e — scale. xl, Optional Outside . Actual installation may vary due to Air individual design preference. Figure 9.2 November 22, 2011 7014-188C Page 9 CBI200-I Pellet Insert nufoPpl 'PE C. Minimum Clearances To Combustibles for !� Masonry and Zero Clearance Fireplaces E. Masonry Minimum Opening MANTEL fFace Trim B I I l I II I Ll II �1"i 'I ', ' I ' 1 fI 1 I 1 1 1 1 I ] 1 1 1 1.„ I_ I_ I I 1 a I r L c v) lel NOlIBIIMMNI —A i (1 MM Pu' .1 MUM. I T ■___u IMIIIIMIN - E -+ D Location Inches Millimeters A Rear Width 22 558 Figure 10.1 B Depth 13 330 Inches Millimeters C Height-Top Vent 19-1/2 495 A Louvers to combustible 6 153 D Front Width 29-1/4 743 side wall B Insert topto mantel 12 305 C Top to Face Trim 3 76 F. Floor Protection D Hearth Extension - Front 6 153 E Hearth Extension Sides 8 203 1. Zero Clearance Installations* It is necessary to install a floor protection of non-combus- tible material with a R value of 3.0(1 inch [25mm] minimum D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using thickness with a "k" value of 0.58) or a 1 inch (25mm) air space between insert base and hearth. Rear Shroud 2. Non-Zero Clearance Installations* A non-combustible floor protector is required with a mini- mum R value of 3.0(1 inch[25mm]minimum thickness with a "k" value of 0.58) extending 6 inches (153mm) in front of the insert and 8 inches (203mm) to each side of the door opening. * See alternate floor protection worksheet. 1111111D AIIII NOTE: A Quadra-Fire floor protector (Part 811-0730) is Figure 10.2 available through your dealer to be used as a floor protec- tor for the section under the insert body only. Floor protec- Inches Millimeters tion to front and sides of insert unit must be supplied in A Rear Width addition to this part. 22 558 B Depth 15-1/2 393 C* Height -Top Vent 25-1/2 647 Height - Rear Vent 22-1/2 571 D Front Width 29-1/4 743 *The size of your floor protector choice must be added to this dimension. If using Quadra-Fire floor protector, Part 811-0730, allow 1-1/2 inches (38mm). Page 10 7014-188C November 22, 2011 1UgDR14- /RE CB1200-I Pellet Insert G. Calculating Alternate Floor Protection Material H. Prefabricated Metal Chimney Thermal Conductivity: k value The k value indicates the amount of heat(in BTU's)that will flow The chimney can be new or existing,masonry or prefabricated and must meet the following minimum requirements: in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of •Must be minimum 6 inch (152mm) inside diameter of the material to the other. The LOWER the k factor means less high temperature chimney listed to UL 103 HT(2100°F) heat is being conducted through the non-combustible material to or ULC S628. the combustible material beneath it. The k value of a material •Must use components required by the manufacturer for must be equal or smaller then the required k value to be accept- installation. able. (BTU) (inch) •Must maintain clearances required by the manufacturer (foot2 (hour) (°F) for installation. •Refer to manufacturers instructions for installation Thermal Resistance: R value •This insert is listed to UL 1482 Standard and is approved The R value is a measure of a material's resistance to heat for installation into listed factory-built zero clearance fire- transfer. R value is convenient when more than one materi- places listed to UL 127 conforming to the following speci- al is used since you can add the R values together,whereas fications and instructions: you can not do this for k value. The HIGHER the R factor •The original factory-built clearance fireplace chimney means less heat is being conducted through the non-corn- cap must be re-installed after installing the approved bustible material to the combustible material beneath it. The chimney liner R value of a material must be equal or larger then the re- UL 177ng type UL 103 HT requirements per quired R value to be acceptable. (2100°F) per 1777. Converting k to R: •If the chimney is not listed as meeting HT requirements, or if the factory built fireplace was tested prior to 1998, a Divide 1 by k and multiply the results times the thickness in inch- full height listed chimney liner must be installed from the es of the material. appliance flue collar to the chimney top. R= 1/k x inches of thickness •The liner must be securely attached to the insert flue collar Converting R to k: and the chimney top. •The air flow of the factorybuilt zero clearance fireplace Divide the inches of thickness by R. system must not be altered. The flue liner top support k= inches of thickness/R attachment must not reduce the air flow for the existing Calculations: air-cooled chimney system. Example: Floor protection requires k value of 0.84 and 3/4 inch •No dilution air is allowed to enter the chimney. thick. 1. Secure the fireplace damper in the open position. If Alternative material has a k value of 0.6 and is 3/4 inch thick. this cannot be accomplished, it will be necessary to Divide 0.6 by .75 = k value of 0.80. This k value is smaller than remove the damper 0.84 and therefore is acceptable. 2.Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fireplace. 3.Both methods must be removable and replaceable for cleaning and re-installation. November 22, 2011 7014-188C Page 11 CB1200-I Pellet Insert OU�IDR�f- /RE I. Removing Metal Floor of Factory-Built J. Altering the Factory-Built Fireplace Firebox • The fireplace must not be altered, except for the • The firebrick (refractory), glass doors, screen rails, screen exceptions listed below. Do not removal the bricks and mesh and log grates can be removed from a factory-built mortar from the existing fireplace. firebox in order to gain minimum insert opening require- ments. The following modifications are premissible: • Any smoke shelves, shields and baffles may be removed • Removal of damper or locked in open position from a factory-built firebox if attached with mechanical fas • Removal of smoke shelf or baffle teners. • Removal of ember catches • The metal floor of the factory-built firebox • may be removed • Removel of fire grate to facilitate the installation of the insert only when a 1 inch • • Removal of view screen/curtain (25mm) airspace is provided between the insert and the Removal of doors floor of outer wrap. • External trim pieces which do not affect the operation • If the floor is made of thin metal, we recommend using a of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert Quarda-Fire floor protector, Part 811-0730, which is avail- able through your dealer. is removed. • The permanent metal warning label provided must be -'f attached to the back of the fireplace, with screws or Starter hole t nails, stating that the fireplace may have been altered to ,. accommodate the insert,and must be returned to original condition for use as a conventional fireplace. Figure 12.4. Mark area of • If the hearth extension is lower than the fireplace opening, floor to cut the portion of the insert extending onto the hearth must be supported. • Manufacturer designed adjustable support kit can be Figure 12.1. Measure and mark the metal floor for cutting. ordered from your dealer. With a drill, make a starter hole in each corner. • Final approval of this installation type is contingent upon the authority having jurisdiction. i t NOTE: Refer to chimney liner manufacturer for recom- v,. mendations on supporting the liner. Installation into fireplaces without a permit will void the listing 071 WARNING!Risk of Fire! Follow venting manufacturer's clearances and instructions when installing venting system. Figure 12.2. Using a saws-all, cut out the floor. NOTICE:In Canada when using a factory-built chim- ney it must be safety listed,Type UL103 HT(2100°F) Keep sharp edge of 1 [1149°C]CLASS"A"or conforming to CAN/ULC- metal floor away from S629M,STANDARD FOR 650°C FACTORY BUILT 'ower cord IT CHIMNEYS. 4 .� WARNING THIS FIREPLACE MAY HAVE BEEN ALTERED 0 TO ACCOMMODATE AN INSERT. IT MUST BE C) RETURNED TO ITS ORIGINAL CONDITION Figure 12.3. Place the insert into the factory-built firebox. BEFORE USE AS A SOLID FUEL BURNING Ensure that the power cord can not be damaged by the sharp FIREPLACE. 250-2061 metal edge. You may need to cut out a notch to accommo- Figure 12.4 date the cord. Page 12 7014-188C November 22, 2011 O U iTgar.R CB1200-I Pellet Insert 4 Vent Information A. Chimney and Exhaust Connection B. Venting Termination Requirements 1. Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type"L"or"PL"venting system. It can be vented CAUTION vertically or horizontally. Do not terminate vent in any enclosed or semi-enclosed 2. Mobile Home:Approved for all Listed pellet vent. If using area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, the 3 inch (76mm) vertical Top Vent Adapter Kit or the 3 to 6 inch (76-152mm)Top Vent Offset Adapter, use Listed or any location that can build up a concentration of fumes double wall flue connector. A Quadra-Fire Outside Air Kit such as a stairwell, covered breezeway, etc. must be used with manufactured home installations. 3. Residential: The 3 inch(76mm)vertical Top Vent Adater 1. Termination must exhaust above air inlet elevation. It p is recommended that at least 60 inches (1.5m) of verti- Kit and the 3 to 6 inch(76-152mm)Top Vent OffsetAdapter cal pipe be installed when appliance is vented directly are tested to use 24 gauge single wall flue connector or through a wall. This will create a natural draft, which Listed double wall flue connector to Class A Listed metal will help prevent the possibility of smoke or odor venting chimneys, or masonry chimneys meeting International into the home during a power outage. It will also keep Conference of Building Officials(ICBG)standards for solid exhaust from causing a nuisance or hazard by exposing fuel appliances. people or shrubs to high temperatures. The safest and 4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE preferred venting method is to extend the vent vertically VENT MANUFACTURER. through the roof. 5. Secure exhaust venting system to the appliance with at 2. Distance from doors and opening windows, or gravity or least 3 screws. Also secure all connector pipe joints with ventilation air inlets into building: at least 3 screws through each joint. a. Not less than 48 inches (1.2m) below; 6. DO NOT INSTALLA FLUE DAMPER IN THE EXHAUST b. Not less than 48 inches (1.2m) horizontally from; VENTING SYSTEM OF THIS UNIT. c. Not less than 12 inches (305mm)above. 7. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE 3. Distance from permanently closed windows: SERVING ANOTHER APPLIANCE. a. Not less than 12 inches(305mm)below, horizontally NOTE: All pipe must be welded seam pipe whenever pos- from or above. sible. Seal pipe joints with high temperature silicone(500°F 4. Distance between bottom of termination and grade [260°C] minimum rated only). Do not put silicone inside should be 12 inches (305mm) minimum. This is con- of pipe. ditional upon plants in the area, and nature of grade surface. The grade surface must be a non-combustible NOTE: If burning shelled field corn,you must use approvedmaterial (i.e., rock, dirt). The grade surface must not venting specifically designed for corn. Follow the instruc- be lawn. Distance between bottom of termination and tions from the venting manufacturer. public walkway should be 84 inches (2.1m) minimum. 5. Distance to combustible materials must be 24 inches A WARNING (610mm) minimum. This includes adjacent buildings, AFire Hazard. fences, protruding parts of the structure, roof overhang, plants and shrubs, etc. • Only LISTED venting components may be used. 6. Termination Cap Location (Home Electrical Service) • NO OTHER vent components may be used. • Side-to-side clearance is to be the same as minimum Substitute or damaged vent components may clearance to vinyl inside corners. impair safe operation. • Clearance of a termination cap below electrical service shall be the same as minimum clearance to vinyl soffits. AWARNING • Clearance of a termination cap above electrical service will be 12 inches (305mm) minimum. Vent surfaces get HOT, can cause burns if • Location of the vent termination must not obstruct or touched. Noncombustible shielding or guards interfere with access to the electrical service. may be required. ---- ------- November 22, 2011 7014-188C Page 13 CB12OO-I Pellet Insert OUgDR�I- /RE C. Equivalent Feet of Pipe A WARNING Improper installation, adjustment, alteration, service or The table below can help you calculate the equivalent feet of maintenance can cause injury or property damage. Refer pipe which is a method used to determine pellet vent size. See to the owner's information manual provided with this appli- Figure 14.1. ance. For assistance or additional information consult a qualified installer, service agency or your dealer. Example of 3 Elbow-Rear Vent Termination Calculation Pellet Venting #of Feet of Multiplied Equivalent Components /a ra 2ft. Ara� Component Elbows Pipe By Feet Equivalent Feet 90°Elbow or Tee 3 X 5 15 `� ' 45°Elbow X 3 3 ft. • I" Horizontal Pipe 7 X 1 7 Vertical Pipe 2 X 0.5 1 I 2ft. I Total Equivalent Feet 23 Note: This is a generic example and is not '1 intended to represent any specific fuel type. tr W 2ft. Figure 14.1 D. Pipe Selection Chart 30 . i 4 in,( 102mm),Diameter.Pipe,Only The chart will help you in determing proper venting Example 1 size according to the equivalent feet of pipe calcuated , � ' above and the altitude above sea level of this installs- 20 ; , Equivalent Pipe tion. See Figure 14.2. Length In Feet T-'—' Locate the calculated equivalent feet of pipe on ' Example 2 the vertical left side of the chart. Move to the right 10 i i , horizontally on the chart until you reach your altitude above sea level. , If you fall below the diagonal line, 3 or 4 inch (76 to 3 in.or 4 inI .(76mm or 102mrrr Diameter Pipe 102mm) pipe may be used. If it is anywhere above 1 2 3 4 5 6 7 8 9 10 the diagonal line, a 4 inch (102mm) diameter pipe is ALTITUDE IN THOUSANDS OF FEET requried. The chart reveals that a 90° elbow is 5 times as Figure 14.2 restrictive to the flow of exhaust gases under positive pressure as 1 foot of horizontal pipe, and a foot of Example 1: If the equivalent length of pipe is 23 feet(7m)with altitude horizontal pipe is twice as restrictive as a foot of of 8,000 feet(2438m)you must use 4 inch (102mm) diameter type"L" vertical pipe. or"PL"vent. Example 2: If the equivalent length of pipe is 12 feet (3.7m) with al- titude of 6,000 feet (1829m) you may use 3 or 4 inch (76 to 102mm) diameter type "L"or"PL" vent A WARNING Fire Risk. Do NOT pack insulation or other combustibles between firestops. • ALWAYS maintain specified clearances around venting and firestop systems. • Install firestops as specified. Failure to keep insulation or other material away from vent pipe may cause fire. Page 14 7014-188C November 22, 2011 lffnirp ,F/RE CB1200-I Pellet Insert Venting Systems 5 A. Full Reline With Outside Air - Horizontal A WARNING Fire Risk. CAUTION Inspection of Chimney: • Masonry chimney must be in good condition. Never draw outside combustion air from: ▪ Meets minimum standard of NFPA 211 • Wall, floor or ceiling cavity • Factory-built chimney must be a minimum 6 inch • Enclosed space such as an attic or garage (152mm) UL103 HT. L 1 - = I P 0 1 _ I L = t-- F NOTE; Use metal plate around = � = exhaust vent pipe and seal all = - — edges with non-flammable insu- — lation such as mineral wool or = -MI Z ceramic. _ L _ mu Do not use high temperature — - t caulking materials to seal any = = — edge to prevent furture service- _ —M ,_� ability. T I lh,L / I L El 17,,.....,,,,,,,,,___EE _ wp Outside Air through Rear Wall(Horizontal) Figure 15.1 NOTE: NOTE: • Illustrations reflect typical installations and are FOR In Canada, where passage through a wall or partition of DESIGN PURPOSES ONLY. combustible construction is desired, the installation shall • Illustrations/diagrams are not drawn to scale. conform to CAN/CSA-8365. • Actual installation may vary due to individual design preference. November 22, 2011 7014-188C Page 15 CB1200-I Pellet Insert B. Full Reline With Outside Air - Vertical NOTE: Check clearances carefully for this type of instal- NOTE: In Canada only a full reline is allowed per ULC lation to ensure adequate room for outside air venting. S628, ORD ULC C1482-M1990. 305mmmin. above -�I 30 4 min. below 4 r F Pr't a — fil j 1T P I 0- i_ - T x/22 _ , = _ - d L i____ 1 NOTE; Use metal plate around exhaust vent pipe and seal all = = _ F , edges with non-flammable insula- = tion such as mineral wool or W t I Outside Air ceramic. = Termination at Do not use high temperature caulk- _ 1=" Chimney Top ing materials to seal any edge to E w I 1 I (Vertical) prevent furture serviceability. _ i I 1 ,� — I I I—r- • L = __. Figure 16.1 NOTE: In Canada this fireplace insert must be installed CAUTION I with a continous chimney liner a 6 inch(152mm) in diam- eter extending from the fireplace insert to the top of the Check building codes prior to installation. chimney. The chimney liner must conform to the Class • Installation MUST comply with local, regional, state and 3 requirments of CAN/ULC-5635, Standard for Lining national codes and regulations. Consult local building, fire officials or authorities having Systems for Extising Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Sys- jurisdiction about restrictions, installation inspection, and tems for New Masonry Chimneys. permits. Page 16 7014-188C November 22, 2011 1UgD V-7 /RE CB1200-I Pellet Insert Mobile Home 6 A. Mobile Home Installation CAUTION You must use a Quadra-Fire Outside Air Kit THE STRUCTURAL INTEGRITY OF THE MOBILE HOME for installation in a mobile home. FLOOR,WALL AND CEILING/ROOF MUST BE MAIN- TAINED 1. An outside air inlet must be provided for the combustion Do NOT cut through: air and must remain clear of leaves, debris, ice and/or • Floor joist, wall, studs or ceiling trusses. snow. It must be unrestricted while the appliance is • Any supporting material that would affect the structural in use to prevent room air starvation which causes integrity. smoke spillage. Smoke spillage can also set off smoke alarms. 2. The combustion air duct system must be made of metal. It must permit zero clearance to combustible construc- CAUTION tion and prevent material from dropping into the inlet or Never draw outside combustion air from: into the area beneath the dwelling and contain a rodent • Wall, floor or ceiling cavity screen. • Enclosed space such as an attic or garage 3. The appliance must be secured to the mobile home structure by bolting it to the floor(using lag bolts)in two places. Use the same holes that secured the appliance to the shipping pallet. 4. The appliance must be grounded with#8 solid copper grounding wire or equivalent, terminated at each end Spark Arrestor Cap with an NEC approved grounding device. Nimm■ 5. Refer to Clearances to Combustibles and floor pro- tection requirements on pages 9 & 10 for listings to Storm Collar combustibles and appropriate chimney systems. 6. Use silicone to create an effective vapor barrier at Roof Flashing the location where the chimney or other component penetrates to the the exterior of the structure. :' 7. Follow the chimney manufacturer's instructions when installing the vent system for use in a mobile home. Joist Shield/Firestop Approved Class"L" 8. Installation shall be in accordance with the Manufactur- ers Home & Safety Standard (HUD) CFR 3280, Part or"PL" Pellet Vent 24. A WARNING Installation must comply with Manufactured Home and Safety Standard(HUD), CFR 3280, Part 24. Figure 17.1 A WARNING SSS Asphyxiation Risk. NEVER INSTALL IN A SLEEPING ROOM. Consumes oxygen in the room. November 22, 2011 7014-188C Page 17 CB1200-I Pellet Insert all7DR T:FIRE Appliance Set-Up 7 A. Rear Shroud Installation 1. Top Vent Installations Parts Required: REAR SHROUD TOP Part 811-0680, Rear Shroud Kit. /VENT PART 811-0650 Includes: Six galvanized steel shroud pieces, two cover plates and fastener package. Part 811-0650, Rear Shroud Top Vent Right Corner Includes: Vent pipe and two 1/4-20 x 3/4 inch bolts with Top Vent Opening nuts. Left Corner FeftCPiece Part 811-0660, 3 inch Top Vent Adapter or Part 811-0670, 4 inch Top Vent Adapter 2. Rear vent installations Kn°�kAutReer ili' Vent Au°ess Parts Required: Utside Part 811-0680, Rear Shroud Kit. P;peAcce Snt Part 811-0690, Rear Vent Kit Includes: Rear Vent Adapter and fastener package. Figure 18.1 Tools Required: ill Electric drill, 1/8 inch drill bit, Phillips screw driver, 3/8 inch o wrench &7/16 inch wrench, (7/16 inch socket wrench & high ) temperature silicone adhesive are also required for rear vent Filler Piece installations). Rear Shroud r T•.Vent Complete the following procedures, based on _ your venting installation, prior to installing `' �41 o4p it the rear shroud kit. (Note: All photos depict top vent installation). Top Vent Installation Preparation Figure 18.2 Figure 18.3 1. Remove the top vent adapter from the vertical exhaust ' transition pipe. Figures 18.2 and 18.5. 2. Use 2 screws to attach left corner filler piece of rear shroud to the insert hopper. Figures 18.1 and 18.2. 3. Use (2) 1/4 -20 x 3/4 inch bolts with nuts to install rear Vertical Exhaust 1 ....... shroud top vent to the exhaust transition. See boxed , Transition Pipe `�� area in Figure 18.3. (Circled area, top vent adapter, Left Corner fit will be installed later). áII y' 4. Install the left shroud panel corner at 3 points, 2 screws into back of hopper �� and 1 down into the filler piece). - Figure 18.4 Top Vent Adapter Figure 18.4 Figure 18.5 Page 18 7014-188C November 22, 2011 QU14DR1�1- /RE CB1200-1 Pellet Insert Rear Vent Installation Preparation: 4. Assemble the right corner and right panel pieces using 4 1. Remove the ENTIRE exhaust blower housing by remov- screws prior to attaching to insert. Figure 19.4. ing the 4 nuts using a 7/16 inch socket wrench. Set the nuts aside for later use. 5. After assembly,attach the right shroud panel/corner piece 2. Remove the 4 screws and remove the vertical exhaust assembly to the insert with 3 screws across the bottom and 1 on the side. Figure 19.4. transition pipe exhaust blower housing. 3. Remove any silicone sealant remaining on the blower housing. ",, 4. Attach the rear vent adapter to the exhaust blower hous- ing with 4 screws. Figure 19.2. Knock Out r ; Outside AirPlate 5. Apply a bead of high temperature silicone adhesive Cover Plate around the juncture of the blower housing and rear vent` � �; adapter, smoothing it around the joint to ensure that a .`a ---------;',1--1725..1q good seal is made. --� j° 6. Re-install the exhaust blower housing(now with rear vent Figure 19.3 adapter attached)with the 4 nuts previously removed in Step 1. C Right Comer Piece 7. Use 2 screws to attach left corner filler piece of rear shroud to the insert hopper. Figures 18.1 & 18.2 on corner Attach piece Aece right to .;"- page page 18. side panel first. .iH,Rear pane 8. Install the left shroud corner with 2 screws into the hopper x body and 1 down into filler piece. Figure 19.1. `` f ' Right Side f' 9. Install cover plate over top vent opening using 4 ,.........4,__.:, / screws. Figure 19.4 Attaching Shroud to Hopper Body: I ,1 6. Beginning at the right shroud panel drill into hopper body s through the 3 pre-drilled openings and the 2 pre-drilled openings on the rear shroud panel. Figure 19.5. Continue r ‘41.,, ..4.0..., „„....,� around to left shroud corner panel at the 2 pre-drilled III openings. Figure 19.6. Secure with screws to insert. 4 \ 7. For Top Vent Installation: Left Corner o Piece i Install 3 inch or 4 inch (76 or 102mm) top vent adapter. .t 1• It . . 7 See circled area in Figure 18.3 on page 18. NOTE: ,— This adapter may be attached to outside venting prior or to -► latching it on to the top vent pipe. Figure 19.1 Figure 19.2 —7 Installing Rear Shroud 7-, Top Vent Applications: Leave knock-out plate in place. Figure 19.3 �, Rear Vent Applications: Clip corners of knock-out plate, remove and discard, prior to assembling rear shroud kit. Figure 19.5 1. Install rear panel using 4 screws along bottom and 2 screws into the left shroud corner piece at the top. Figure 19.3. E 2. If your installation does not include an outside air kit, attach cover plate with 4 screws. 3. Attach left shroud panel using seven screws, 3 on top andw bottom and 1 along the side. Figure 19.3. E Figure 19.6 November 22, 2011 7014-188C Page 19 CB1200-I Pellet Insert ChUE1DR17 /RE B. Outside Air Kit Instructions C. Adjustable Hopper Options Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose, Depending on your installation, the hopper can be vertically 1 hose clamp and 1 rodent screen. adjusted up to a maximum of 3-1/2 inches (89mm) and will Tools Needed: Phillips head screw driver; wire cutters; hold an additional 15 lbs of fuel. hole saw or jig saw. To adjust hopper: 1. Measure distance from floor to air vent opening in appli- ance and mark location on wall. 1. Using a Phillips head screw drive, remove all the screws 2. Use saw to cut opening in wall. Cut a 2-1/2 to 3 inches from the top of the hopper securing the top hopper piece (64-76mm)opening on inside wall and a 3 to 3-1/2 inch to the bottom hopper piece and insert body. (76-89mm) opening on outside of house. 2. Adjust upward a maximum of 3-1/2 inches (89mm). 3. Use hose clamp to secure flex pipe to collar assembly. 3. Mark location for new holes and drill new holes. 4. Slide trim ring over flex pipe and run pipe through wall. 4. Secure hopper pieces together using screws removed in 5. Attach hose to outside termination cap with second step one. hose clamp. 5. See drawing on page 8, Figure 8.3. 6. Secure termination cap to outside surface. 7. Secure trim ring to interior wall. D. Grille Installation CAUTION 1. Remove grille from packaging. 2. Lift top up. Never draw outside combustion air from: • Wall, floor or ceiling cavity 3. Align the 3 holes in the insert with the holes in the grille. • Enclosed space such as an attic or garage 4. Use a Phillips screw driver to secure in place. It will be necessary to go through the hole in the bag support shelf to gain access to the screw. Figure 20.3. 5. Lower the top into position. N _ , s. I la: ir t4 Allf:' oo O. Bag Support Shelf41 1 .-------- .......------t lie Attach hose clamp to Outside air intake air collar flex pipe1.4 Figure 20.1 Figure 20.3 EOO Trim Ring Flex Hose Hose Clamp Collar (1 ,0� I Assembly Hose Clamp ' Termination Cap Assembly Figure 20.2 Page 20 7014-188C November 22, 2011 1U,7DPq- /RE CB1200-I Pellet Insert E. Adjustable Hearth Support Size: 9"D x 45"W, 2" to 10" Height Adjustment EXPLODED VIEW OF SCISSORS QL` - •=.ice vl Included in Kit: (1) trimetop, (1)all trim front, (2) trim sides, �' double-sided tape (already installed) OO SCREWS ARE CIRCLED 0 Tools Needed:suPhillipsahead screw driver, sheet metal shears, measuring tape, gloves 44116L 'O .ato: 1. The 10 screws on each set of scissors will already be DOUBLE-SIDED TAPE loose when shipped. Figure 21.1. DOUBLE-SIDEDTAPE Figure 21.1 2. Expand scissors to desired height. Tighten screws to hold in place using Phillips head screw driver. Figure 21.2. 3. Measure front and side trims to required height to cover scissors and mark pieces for cutting. Cut excess mate- rial from top of trim's edge, not bottom. This edge will EXPAND SCISSORS TO DESIRED HEIGHT be sharp; wear gloves to prevent injury to your hands.' Figure 21.3. _ - ,dr 4. Using sheet metal shears, cut trim along the marked edge. The cut edge fits under lip of top trim, so it allows \ for some variance in your straight edge. _____ CUT TOP EDGE OF TRIM, INSTALL FRONT TRIM LAST. NOT BOTTOM EDGE 5. The double-sided tape that holds front and side trims to CORNERS OVERLAP SIDE scissors has a powerful bonding adhesive. Adjustments TRIM PIECES are extremely difficult once trim has adhered to tape. Do Figure 21.2 a dry run first without removing paper from tape. 6. Place cut edge of trim under top lip and into position on scissors. Place side pieces on first and then front piece. The front piece overlaps side pieces. 7. Once you are satisfied with the positioning, remove trim and set aside. 8. Remove the paper from double-sided tape that is to accept trim side. Align side and then press hard against ‘71141.16T\ Decorativetile tape to secure side piece. Repeat for other side. Install may be installed front trim piece last. :,) 9. There are 3 holes in the back flange of the top to secure it to the wall if necessary. \ �� Use the appropriate fastener for the type of wall material, i.e., brick, sheetrock, etc. NOTE: 3/8 inch (9.5mm)thick tile or like material can be Figure 21.3 cut to size and fit under lip of top trim edge for a decora- tive touch. Figure 21.3. CA WARNING Sheet metal trim edges will be sharp. For safety purposes wear gloves. Injury can occur. November 22, 2011 7014-188C Page 21 CBI200-I Pellet Insert tIUADRg- /RE F. Panel and Trim Set Standard Size: 30 inches H x 40 inches W(762mm x 1016mm) Large Size: 33 inches H x 50 inches W(838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package. Tools Needed: Phillips and flat head screw drivers. . 1. Unpack and lay out parts face down (flanges up) on a non- rro �,rl` abrasive surface as shown in Figure 22.1. Install (1) 8-32 x 3/8 inch screw into bottom tab of side panel. 2. Set the large hole at bottom of side curtain over screw Figure 22.3 installed in Figure 22.3. 3. Stand assembly on end and attach and install(1)8-32 x 3/8 inch screw through tab in side panel and curtain. Figure 22.4. Lay face down as shown in Figure 22.5. 4. Align top panel to side panel setting clearance hole over screw head in side panel/curtain assembly. Install (2) 8-32 x 3/8 inch screws through holes in side panel into top panel. Figure 22.6. Complete for both sides. Corner `` Corner Bracket Top Trim Bracket; Right Top Panel Left Trim Trim Figure 22.4 Right y "Right Side *Left SideC e Panel' Curtain Curtain �`Pa` Figure 22.1 NOTE: 'Right and left side curtains are shipped . " with the insert. Figure 22.5 4 v fi Figure 22.2 Figure 22.6 Page 22 7014-188C November 22, 2011 f U,zDRg- /RE CB1200-I Pellet Insert F. Panel and Trim Set (Cont'd) 5. Hold side curtains in open position and lower panel set .; 3" over insert settinglowered e of top 9 panel in slot between hopper lid and panel support as shown in Figure 23.1. R; ;°. Place existing screw head (installed in Figure 23.2) into �, locator hole in floor of insert. Figure 23.2. or; 6. Lift hopper lid and press down on panel top while installing ° (4) 8-32 x 3/8 inch screws into holes in panel support. (If I SW screws have been factory installed,tighten to secure panel to panel support.) Return hopper lid to closed position. "tea. 7. Install a corner bracket on each side trim piece. Slide brackets into top trim from each side and secure with flathead screwdriver. Attach trim assembly to panel set Figure 23.3 as follows: a. Ensure that brackets face towards the back. b. Align trim assembly to panel set sides and slide down. „.. View of"L"Bracket installed I ' ....„. „*„`„,-.-,1 -,`„,,,'-:.,;'..4Y,eML. .„4:14,--` " i ,,, Figure 23.4 Figure 23.1 I ( ,4'N'....k.---g.;"....--4...,, ' yt _ ,.4.4''.. r , _ '__ / ti. Panel Locator Hole Figure 23.5-Completed View Figure 23.2 November 22, 2011 7014-188C Page 23 CB1200-I Pellet Insert OUEIDR :- /RE G. Optional Brick Set Installation 1. Slide bottom of left rear brick in first; rotate top edge to- ?, A WARNING ward rear of appliance and then rotate outer edge toward 11= rear of appliance, until brick slides into place. Figure Risk of Injury. 24.1. Repeat for right rear brick. + • Brick may have small wires protruding from 2. Place left side brick along left side of firebox,making sure the back of brick. chamfered(beveled)back edge fits snugly next to left rear brick. Figure 24.2. Repeat with right side brick. 3. Complete brick set, correctly installed. Figure 24.4. H. Brick Clip Installation 1. After the brick set has been installed, 2 brick clips need to f 04 :z be installed on the outer edge of baffle to keep the brick "'` set in place. Remove the baffles from the appliance before installing the brick clips. 4° 2. Using pliers, bend the brick clip slightly past 90° in the " direction shown in Figure 24.4. 0 3. Position the brick clip as shown in Figure 24.4 and use pliers to crimp around the outside edge of the baffle. Figure 24.5 shows the finished shape of the brick clip after being bent around the outside edge of the baffle. 4. Slide the baffles back into place making sure that the brick Figure 24.1 clip holds the brick out toward the wall of the firebox. Push back on the sides so they keep the rear bricks in place. Repeat for the opposite side. : ' ' '-'"'',"'.'77177 ; _ " ----- Approximately 1 inch a. 4 ,,,(11, (7) ,� , Outside edge I� of Baffle Top outside Figure 24.2 corner of Baffle Brick Clip Figure 24.4 , :1,14' i i i Installed Clip----4---0- I / ‘ / Figure 24.3 Figure 24.5 Page 24 7014-188C November 22, 2011 OU/4M-----E CB1200-I Pellet Insert I. Optional Log Set Placement Instructions J. Thermostat Installation CAUTION 1. A 12 volt AC thermostat is required to operate this pellet appliance. You may use the included wall mount thermo- Logs are FRAGILE. Use extreme care when handling or stat or purchase an optional programmable thermostat cleaning logs. or remote control. The included thermostat is equipped with an adjustable heat anticipator. The current rating is 1. Place the front log in first as shown in Figure 25.1 .05 amps. The anticipator needs to be adjusted to the charred area surrounding firepot. lowest setting available. 2. Set the left and right logs onto the front log, placing 2. When mounting a thermostat on a wall, be sure to follow the holes in the base of the left and right logs over the Your thermostat installation instructions carefully. locating pins in the front log. See Figure 25.2. Ensure NOTE: Thermostat must be mounted level for accu- rate readings. The thermostat should be mounted on that the charred ends are facing the firepot. an inside wall and not in direct line with the appliance convection air. Remove any packaging from inside the thermostat before using. NOTE: If the thermostat is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired tem- % ;t perature in your home. 3. Open right side plane to access a 4 screw terminal block O 0 I, k`'' IOW located on the bottom right hand side next to the power ,.r. O cord inlet. The center 2 screws are for the thermostat LOCATING PINS wires. The outer 2 are the mounting screws for the ter- minal block. Figure 25.3. A CAUTION 45Shock hazard. Figure 25.1 • Do NOT remove grounding prong from plug. iii • Plug directly into properly grounded 3 prong receptacle. ",i,._ Charred Areas in the Back • Route cord away from appliance. • Do NOT route cord under or in front of appli- ance. Top Log, Left Top Log Right r \ , Terminal Block Front Log --_ Center 2 Screws for -=N- Thermostat Wires 1 �- \ -I 8 iiir e Ilf 0 Eli i tilID Figure 25.2 1� ,411j -4-_111111111411;_„,110 R NOTE: 't._ �, \ Due to the abrasive nature of a pellet appliance fire, the Power Outlet logs are not covered under warranty. Any placement vari- ation other than shown here can cause excessive heat and shall void the appliance warranty. Figure 25.3 November 22, 2011 7014-188C Page 25 CBI200-I Pellet Insert 005,17—, 05,1) /QE 8 Operating Instructions A. Fuel Size, Material and Storage 1. Wood Pellets 2. Shelled Field Corn (Cont'd) Fuel pellets are made from sawdust or wood by-products. If the corn used. Incases where it is acceptable for the appliance source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also t torun full time, 1 wood p0% corn will work after the fire has been s have higher ash content. Minerals and other noncombustible started using pellets. materials such as sand will turn into a hard,glass-like substance When purchasing corn to burn in your appliance, read the called a clinker when heated to the extreme temperatures our ingredient label very carefully. Do NOT purchase fuel firepot reaches. This is what forms clinkers in the bottom of the that contains any additives such as oils(i.e. soybean oil) firepot. Trees from different areas will vary in mineral content. and meals as it will result in poor unit performance. If you That is why some fuels produce more clinkers than others. are buying corn the only ingredient that should be listed Pellets are manufactured in either 1/4 inch or 5/16 inch(6-8mm) is corn. diameter and should be no more than 1-1/2 inches (38mm) Shelled field corn must be 15% or less moisture content. in length. Pellet lengths may even vary by lot from the same The corn must be clean and free from debris. Never burn manufacturer which is why the feed rate may need to be adjusted corn straight from the field. Stalk parts,excessive fines and occasionally. If you burn pellets longer than 1-1/2 inches cob remnants, etc. will clog the auger mechanism. Corn (38mm)you may have an inconsistent fuel feed rate and/or with excessive grain dust must be screened by sifting with missed ignitions. 3/16 (4.76mm) inch mesh screening. Pellet fuel quality can greatly fluctuate. We recommend using Do not burn treated seed corn in your appliance. Seed corn premium grade fuel with ash content less than 1%. Even in some is treated with chemical pesticides that are harmful or fatal fuel labeled "premium" ash content can vary from bag to bag if swallowed; therefore, seed corn is dangerous to have in and possibly exceed 1%. High ash fuel,or lack of maintenance, the house, expecially where children can reach it. Burning can cause the firepot to fill up and thus create a potential for treated seed corn in your appliane will void your warranty smoking, sooting and possible hopper fires. and will destroy the exhaust system on the unit. Always burn dry fuel. Burning fuel with high moisture content When changing to a different fuel, be sure to empty the takes heat from the fuel and tends to cool the appliance, hopper of the previous fuel and vacuum the hopper before robbing heat from your home. Damp pellet fuel can clog the you fill it with the new fuel. feed system. We recommend that you buy fuel in multi-ton lots whenever possible. Buying large quantities of fuel at once will greatly A WARNING reduce the number of times the feed adjustments will need to be made. However,we do recommend trying various brands before Risk of Chemical Poisoning. purchasing multi-ton lots to ensure your satisfaction. 41!!)",.. • Do Not burn treated seed corn r� h • Chemical pesticides are harmful or fatal if AA WARNING swallowed Fire Risk. • Burning treated seed corn will void your • High ash fuels,or lack of maintenance,can warranty cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot. • Failure to do so could result in smoking, 3. Storage sooting and possible hopper fires. Wood pellets should be left in their original sealed bag until using. This will prevent moisture absorption. 2. Shelled Field Corn Shelled corn should be stored in a tight container where it Extensive factory and field testing has demonstrated shelled will not absorb moisture from damp or wet floors. This will field corn to be an efficient and very economical fuel. We also prevent rodents from becoming a problem. recommend the use of a 50-50 blend of corn and wood pellets. Do not store any pellet fuel within the clearance The only change in operation is that the feed rate may require a slight adjustment. The BTU output of the appliance varies requirements or in an area that would hinder routine cleaning slightly compared to pellets, depending on the quality of the and maintenance. Page 26 7014-188C November 22, 2011 QUAD/?A- /QE CB1200-I Pellet Insert B. General Operating Information C. Before Your First Fire 1. Thermostat Calls For Heat 1. First, make sure your appliance has been properly The appliance is like most modern furnaces;when the thermostat installed and that all safety requirements have been met. calls for heat, your appliance will automatically light and deliver Pay particular attention to the fire protection,venting and heat. When the room is up to temperature and the thermostat thermostat installation instructions. is satisfied, the red call light will shut off and the appliance will 2. Double check that the ash pan and firebox are empty! shut down. Figure 27.1. 3. Check the position of the thermocouple, located above 2. Heat Output Controls the firepot,and make sure that it protrudes approximately This a liance is a ui 3/4 inch (19mm) into the firepot. pp q pped with a heat output control switch that has three settings or burn rates; low, medium and high. The 4. Close the front door. appliance will turn on and off as the thermostat demands. When the thermostat calls for heat, the appliance will always start up CAUTION on High. After burning approximately 4 minutes, the appliance will then burn at the rate at which it was originally set. If the Tip of thermocouple must be in contact with the inside appliance is set at one of the lower settings, it will run quieter end of the thermocouple cover. but takes longer to heat up an area than if it were set at a higher burn rate. Regardless of the burn rate, when the area is warm Missed ignitions can occur. enough to satisfy the thermostat, the appliance will shut off. D. Starting Your First Fire 1. A thermostat is required for proper operation of this appliance, except for corn. At this time, fill the hopper with pellets,set the thermostat to its lowest setting. Plug _ /� Control Box 1 the power cord into nearby outlet. FB Heat Output Switch 2. The exhaust blower will stay on for approximately 10 �1( ��, 1ResetBulton It �� / &nk� minutes even though the thermostat is not calling for _� g, heat. Thisisnormal.L1 OWRed Call Lightl_].f' 3. Locate the heat output control switch on the right side Fuse Pe behind the right side panel. Set to the HIGH setting and • i then adjust the thermostat to its highest setting. The red call light will be on which hlch Is located on the right side Figure 27.1 behind the right side panel. This indicates the thermostat is calling for heat. Figure 27.1. 4. The fuel feed system and the igniter should now be on. 6 A WARNING 5. For your first fire it will be necessary to press the reset button approximately 2 minutes after start-up and again Fire Hazard. at 4 minutes. This will fill the feed system and allow the Keep combustible materials, gasoline appliance to begin dropping pellets. Continue pushing and other flammable vapors and liquids the reset button until you detect that pellets are being clear of appliance. delivered into the firepot. The appliance will continue to • Do NOT store flammable materials in the appliance's run as long as the thermostat is calling for heat. vicinity. 6. Once the appliance has ignited, let the it burn for • DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO approximately 15 minutes,then set the thermostat to the START OR"FRESHEN UP"A FIRE IN THIS HEATER. desired room temperature. Adjust the heat output control • DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS switch to the desired setting. SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. • DORE NOT USE CHEMICALS OF FLUIDS TO START THE CAUTION FI• Keep all such liquids well away from the heater while it is in Odors and vapors released during initial operation. use. • Curing of high temperature paint. • Combustible materials may ignite. • Open windows for air circulation. Odors may be irritating to sensitive individuals. November 22, 2011 7014-188C Page 27 CBI200-I Pellet Insert f U14DR14- /RE E. Fire Characteristics A properly adjusted fire with the heat output control switch set A WARNING on "HIGH" has a short active flame pattern that extends out of the firepot approximately 4 to 6 inches (102-105mm). If Fire Risk the fire has tall flames with black tails and seems somewhat Do NOT operate appliance: • lazy,the feed rate will need to be reduced. If the fire is not 4 With appliance door open. inches to 6 inches(102-105mm)tall, increase the feed rate. • Firepot floor open. A medium and low setting will give a shorter flame. The flame • Cleaning slide plates open. will rise and fall somewhat. This is normal. • NOT storefuel: • Closer than required clearances to com- bustiblesF. Feed Rate Adjustment Instructions Within to appliance space • required for loading or ash removal. The feed adjustment control rod is factory set, and should be adequate for most fuels. The set screw is located at the bottom of the hopper and set loose at the factory so the fuel adjustment control rod will slide by only loosening the wing nut. Do not re-tighten bottom set screw. However, if the flame height is too high or too low, you will need to adjust the feed rate.Wait until the appliance has been burning for 15 minutes before making your adjustments and • ,. allow 15 minutes for feed adjustment to take effect. 1. Open the hopper lid and locate the fuel adjustment control rod. Back side of Firepot 2. Loosen the wing nut on the rod. 3. Adjust the fuel adjustment control rod towards the "+" Firepot floor left open symbol to increase the feed rate and flame height or towards the "-" symbol, to decrease the feed rate and Figure 28.1 - DO NOT LEAVE FIREPOT FLOOR OPEN flame height. Make approximately 1/2 inch (13mm) movements of rod at a time. 4. Re-tighten the wing nut. G. Ignition Cycles 1. During each ignition cycle, it is normal to see some smoke in the firebox. The smoke will stop once the fire starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature. This blower transfers heat from your appliance into the room,and will continue to run after the thermostat has stopped calling for heat until the appliance has cooled down. 3. Occasionally the appliance may run out of fuel and shut itself down. When this happens, the red call light will be on. To restart it,fill the hopper and press the reset button. When you press the reset button the red call light will go out. Release the button and the light will come back on. You should see a fire shortly. If not,follow the instructions "Starting Your First Fire".on this page. Page 28 7014-188C November 22, 2011 lUADP4- /RE CB1200-I Pellet Insert H. Frequently Asked Questions ISSUES SOLUTIONS 1. Metallic noise. 1. Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound pro- duced by a furnace or heating duct. This noise does not affect the operation or longevity of your appliance. 2. Ash buildup on glass. 2. This is normal. Clean the glass. 3. Glass has turned dirty. 3. Excessive build up of ash. The lower burn settings will produce more ash, the higher burn settings produce less. The more it burns on low the more frequent clean- ing of the glass is required. 4. Fire has tall flames with black tails and is lazy. 4. The feed rate needs to be reduced or the firepot needs cleaning. Heat exchanger or exhaust blower needs cleaning. 5. Smokey start-up or puffs of smoke from the airwash. 5. Either the firepot is dirty or there is too much fuel at start-up and not enough air. Close down feed rate 1/4 inch (6mm) at a time until this no longer happens. 6. Large flame at start-up. 6. This is normal. Flame will settle down once the fire is established. CAUTION Odors and vapors released during initial operation. • Curing of high temperature paint. • Open windows for air circulation. Odors may be irritating to sensitive individuals. November 22, 2011 7014-188C Page 29 CB1200-I Pellet Insert 1U�IDPg- /RE 9With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corrective Troubleshooting action to be taken. This troubleshooting guide can only be used by a qualified service technician. Symptom Possible Cause Corrective Action Plug in appliance- No No current to outlet. Check circuit breaker at service panel. response. .7 ampfuse defective. Replace fuse. #3 snap disc tripped or defective. Reset or replace snap disc. Control box defective. Replace control box. Call light on. No fire. Out of fuel. Check hopper. Fill with fuel. No fuel in firepot. #2 snap disc may be defective. Replace snap disc. Vacuum switch not closing, no vacuum. Check exhaust blower is plugged in and operating. Check vacuum switch is plugged in. Check vacuum hose is in good condition, clear and connected at both ends. Check thermocouple is in good condition and plugged in properly. Make sure venting system is clean. Make sure front door is closed. Control box defective. Replace control box. Call light on. No fire. Firepot clean-out plate not closed. Check that firepot clean-out plate is fully Partially burned fuel in closed. firepot. Firepot is dirty (missed ignition). Clean firepot. Make sure there is no clinker in the firepot. Clinkers may have to be broken up with firepot scraper tool or other means. Call light on. No fire. Firepot clean-out plate not closed. Check that firepot clean-out plate is fully Unburned pellets in closed. firepot. Firepot is dirty. Clean firepot. Make sure there is not a clinker in the firepot. Clinkers may have to be pushed out of firepot with firepot scraper tool or other means. Ignition hole blocked. Scrape with solid piece of wire. Igniter not working. Remove ash pan to see if igniter is glowing red on start-up. Check igniter wires for good connection. Replace igniter using 1/4 inch male/female spade connectors. Control box defective. Replace control box. Slow or smoky start-up. Firepot clean-out plate not closed. Check that firepot clean-out is fully closed. Firepot is dirty. Clean firepot. Make sure there is not a clinker in the firepot. Clinkers may have to pushed out of firepot with firepot scraper tool or other means. Excessive amount of fuel at start-up. Reduce feed rate using feed rate adjust- ment control rod located inside hopper. Page 30 7014-188C November 22, 2011 QU14DR14- /RE CB1200-I Pellet Insert Troubleshooting (Cont'd) Symptom Possible Cause Corrective Action Slow or smoky start-up Dirty exhaust and/or venting system. Check for ash build up in appliance, (Cont'd) including behind rear panels, firebox, heat exchanger, exhaust blower and venting. Feed system fails to Out of fuel. Check hopper, fill with fuel. start. #2 snap disc may be defective. Replace snap disc. Firebox door must be closed securely. Vacuum switch not closing. No vacuum. Check exhaust blower islu p gged in and operating. Check vacuum switch is plugged in. Check vacuum hose is in good condition, clear and connected at both ends. Check thermocouple is in good condition and plugged in properly. Make sure venting system is clean. NOTE: High winds blowing into the vent- ing system can pressurize the firebox causing loss of vacuum. Feed system jammed or blocked. Empty hopper of fuel. Use a wet/dry vacuum cleaner to remove remaining fuel, from hopper, including feed tube. Check feed chute for obstructions. Loosen 2 screws and jiggle feed assembly. Feed spring not turning with feed motor. Check that set screw is tight on feed spring shaft at end of feed motor. Feed motor defective or not plugged in. Check connections on feed motor, replace if defective. No call light. Appliance Thermostat not set to a high enough tempera- Adjust thermostat above room tempera- does not begin start ture. ture. sequence. Snap Disc#3 tripped. Reset snap disc. No power. Connect to power. Fuse blown. Replace fuse. Connections at thermostat and/or appliance not Check connections at thermostat and making proper contact. appliance. Defective thermostat or thermostat wiring. Replace thermostat or wiring. NOTE: To test thermostat and wiring, use a jumper wire at the thermostat block on the appliance to by-pass thermostat and wiring. Control box defective. Replace control box. Appliance fails to shut Call light on. Turn thermostat off. off. If call light does not go out, disconnect thermostat wires from appliance. If call light does go out, thermostat or wires are defective. November 22, 2011 7014-188C Page 31 CBI200-I Pellet Insert OU-3/4/7F/RE Troubleshooting (Cont'd) Symptom Possible Cause Corrective Action Convection blower fails to No call light. Defective control box. start. #1 snap disc defective. Replace snap disc. Blower not plugged in. Check that blower is plugged into wire har- ness. Blower is defective. Replace blower. Control box is defective. Replace control box. Exhaust blower fails to Blower not plugged in. Check that blower is plugged into wire har- start or does not shut off. ness. Blower is clogged with ash. Clean exhaust system. Blower is defective. Replace blower. Control box is defective. Replace control box. Large, lazy flame, orange Dirty appliance. Clean appliance, including firepot, heat color. Black ash on glass. Poor fuel quality, high ash content. exchangers and venting system. Remove stainless steel baffle from firebox to clean ash from on top of baffle. Clean behind rear brick panels. Change fuel brand to pre- mium. Firepot clean-out plate not completely closed. Check that firepot clean-out plate is fully closed. Excessive amount of fuel. Reduce feed rate using feed rate adjustment control rod located inside hopper. Nuisance shutdowns. Low flame. Increase feed by opening feed rate adjust- ment control rod located inside hopper. Sawdust buildup in hopper. Clean hopper, see page 34. Feed motor is reversing. Check for good connections between feed motor and wire harness. Defective thermocouple. Replace thermocouple. Defective control box. Replace control box. Firepot more than 1/2 full See page 37 for detailed instructions for "High Ash Fuel Content Maintenance". Appliance calls for heat. Thermocouple is defective or not properly Check connections on thermocouple or Call light illuminates. plugged in. replace if defective. Exhaust blower starts. A flashing yellow light on the control box No feed or igniter. indicates a problem with the thermocouple. Defective control box Replace control box. Page 32 7014-188C November 22, 2011 QU14DPq- IDE• CBI200-I Pellet Insert IMaintaining & Servicing Your Appliance C. General Maintenance A. Proper Shutdown Procedure 1. Types of Fuel 65 A CAUTION Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. Shock and Smoke Hazard If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn, it may be necessary to • Turn down thermostat, let appliance completely clean the firepot more than once a day. cool and exhaust blower must be off. Now you can unplug appliance before servicing. Dirty fuel will cause clinkers to form in the firepot. A clinker • Smoke spillage into room can occur if appliance is formed when dirt, ash or a non-burnable substance is is not cool before unplugging. heated to 2000°F (1093°C) and becomes glass-like. See • Risk of shock if appliance not unplugged before "D" page 37 in this section for more details on fuels with servicing appliance. high ash content. Follow the detailed instructions found in this section for each step listed as referenced in the AI. chart below. : Clinker 1 B. Quick Reference Maintenance Chart Figure 33.1 -Clinker C1; nng'or Inspection ,. Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel OR X Ash Removal from Firebox More frequently depending on OR X the fuel type or ash build-up Beneath Heat Exchanger Every 1 ton of fuel OR X Blower, Combustion (Exhaust) More frequently depending on OR X the fuel type Blower, Convection More frequently depending on OR X operating environment Door Latch Inspection Prior to heating season OR X Exhaust Path More frequently depending on OR X ash build-up Firebox- Prepare for Non-Burn Season At end of heating season OR X Firepot- Burning pellets-hardwood Every 3 bags OR X Firepot-Burning pellets-softwood Every 5 bags OR X Firepot-Burning Corn Every 1 bag OR X Glass When clear view of firepot OR X becomes obscure Heat Exchanger& Drop Tube Every 1 ton of fuel OR X Hopper Every 1 ton of fuel or when OR X changing fuel types Top Vent Adapter More frequently depending on OR X the fuel type or ash build-up Venting System More frequently depending on OR X the fuel type NOTICE: These are recommendations. Clean more frequently if you encounter heavy build-up of ash at the recommended interval or you see soot coming from the vent. Not properly cleaning your appliance on a regular basis will void your warranty. November 22, 2011 7014-188C Page 33 CBI200-I Pellet Insert OU/4D--0-NR 2. Cleaning Firepot with Cleaning Rod & Firepot Clean-Out Tool 4. Cleaning Ash Pan • Frequency: Daily or more often as needed • Frequency: Weekly or every 5 bags of fuel • By: Homeowner • By: Homeowner a. Be sure the appliance is allowed to cool, has been Locate the ash pan underneath the firepot and using a unplugged and the exhaust blower is off. If you are slight pull up and out remove the ash pan. Empty into just cleaning the firepot,there is no need to unplug the a non-combustible container and re-install ash pan. appliance. See Disposal of Ashes. b. Pull firepot cleaning rod OUT and IN a couple of times to help shake debris loose. If rod is hard to pull, it may 5. Disposal of Ashes be necessary to use your firepot clean-out tool to chip away material that has built up on the bottom plate of Frequency: As needed the firepot and to push out any clinkers. Larger clinkers • By: Homeowner may have to be removed from the top of the firepot. Ashes should be placed in a metal container with a Corn clinkers can be especially difficult to break up. tight-fitting lid. The closed container of ashes should c. The firepot floor plate must be fully closed when be placed on a non-combustible floor or on the ground, finished. See Figure 27.1 on page 27. well away from all combustible materials, pending final disposal. A WARNING If the ashes are disposed of by burial in soil or otherwise Fire Risk.A locally dispersed, they should be retained in the • NEVER pull firepot cleaning rods or cleaning closed container until all cinders have been thoroughly slide plates when appliance is operating. cooled. • Hot pellets may fall into ashpan and may start a fire or have mis-starts due to lack of vacuum. 3. Ash Removal from Firebox A WARNING • Frequency: Weekly or more frequently depending on Disposal of Ashes ash build-up. • Ashes should be placed in metal container • By: Homeowner with tight fitting lid. a. There must not be any hot ashes in the firebox Burin •• Ashes should be retained in closed container 9 until all cinders have thoroughly cooled. cleaning so allow the appliance to completely cool. The firebox ash should be removed every time the firepot is cleaned. Frequent cleaning of the ash in the firebox will help slow down the build-up of ash in 6. Cleaning the Hopper the exhaust blower and vent system. • Frequency: Monthly or after burning 1 ton of fuel b. Plug in your appliance, if unplugged, and turn the • By: Homeowner thermostat on and immediatley shut it off to start the exhaust blower on its cycle time. It will pull fly ash After burning approximately 1 ton of fuel or changing fuels you will need to clean the hopper to prevent saw out the exhaust instead of into the room. dust build-up. c. This ash is deposited in the same ash pan as the firepot debris.The ash pan should be emptied every A combination of sawdust and pellets on the auger reduces the amount of fuel supply to the firepot. This time you clean the firebox. Remember to place the ash and debris into a metal or noncombustible can result in nuisance shutdowns and mis starts. container. a. Be sure the appliance is allowed to cool, has been d. The 2 cleaning slide plates must be fully closed when unplugged and the exhaust blower is off. cleaning is complete. See Disposal of Ashes. b Empty the hopper of any remaining pellets. c. Vacuum the hopper and feed tube. Page 34 7014-188C November 22, 2011 tU14DR14- /RE CB1200-I Pellet Insert 9. Cleaning Exhaust Path ..:-- A WARNING • Frequency: Yearly or more frequently depending on ash build-up. •Heat exchanger cleaning rods may be warm BY Homeowner to the touch. For safety purposes wear a. Be sure the appliance is allowed to cool, has been gloves. unplugged and the exhaust blower is off Do not pull heat exchanger cleaning rods b. Open the hinged access door on the left of the while appliance is operating. insert. Push cleaning rods IN when done, DO NOT leave cleaning rods OUT. Injury can occur. c. Reach in and unlatch the trap door that is connected to the rear of exhaust blower. d. Use a small vacuum hose attachment to clean area. 7. Cleaning Heat Exchanger Chambers & Drop Tube e. Re-latch and close trap door. • Frequency: Weekly or every 1 ton of fuel • By: Homeowner NOTE:There are heavy duty vacuum cleaners specifically The amount of ash buildup in the firepot will be a good designed for solid fuel appliance cleaning. guide to determine how often you should clean the heat exchangers. 10. Cleaning the Glass a. Allow the appliance to completely cool down before • Frequency: When clear view of the firepot becomes pulling the cleaning rods. Turn the thermostat on and obscure. • By: Homeowner then immediately off to start the exhaust blower on its cycle time. It will pull fly ash out the exhaust instead a. Be sure the appliance is allowed to cool, has been of into the room. unplugged and the exhaust blower is off. b. To access the cleaning rods lift the hopper lid. Both b. Use a damp paper towel or any nonabrasive glass black bent handle pull rods are located close to the cleaner. Wipe off with dry towel. face of the appliance to the left and right side. c. To clean, pull the rods straight out until it stops, approximately 20 inches (508mm). Slide the rods CAUTION OUT and IN a couple of times. Handle glass assembly with care. When cleaning glass: 8. Cleaning Beneath Heat Exchanger • Avoid striking, scratching or slamming • Frequency: Monthly or after burning 1 ton of fuel glass. • By: Homeowner • Do NOT clean glass when it is hot. a. Be sure the appliance is allowed to cool, has been • Do NOT use abrasive cleaners. unplugged and the exhaust blower is off • Use a hard water deposit glass cleaner on white film. . b. A more thorough cleaning is needed to remove the • Refer to maintenance instructions. excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes. c. The ash will be resting on the back of the baffles. This 11. Door Latch Inspection will require removing the baffles. Please refer to page • 37 for instructions on removing the baffles. Frequency: Prior to heating season • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off b.To adjust, open the latch and pivot the holding rod out. Loosen the jam nut on the rod. c. With a Phillips head screw driver,turn the rod clockwise to tighten. The latch handle should snap securely in place when adjusted properly. d. After adjusting the latch, be sure to tighten the jam nut on the rod to hold the adjustment. November 22, 2011 7014-188C Page 35 CB1200-I Pellet Insert OURN-20-7FffrE 16. Preparing Firebox for Non-Burn Season 12. Door Gasket Inspection • Frequency: Yearly • Frequency: Prior to heating season • By: Homeowner • By: Homeowner a. Be sure the appliance is allowed to cool, has been a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. unplugged and the exhaust blower is off b. Remove all ash from the firebox and vacuum thoroughly. b.To inspect the door rope (gasket), open the door and c. Paint all exposed steel, including cast-iron. see that the door rope extends approximately 1/8 inch (3mm)to 3/16 inch (9.5mm)from the door rope chan • Use the Touch Up paint supplied with the appliance; nel. or, c. It should show signs of compaction all the way around • Purchase paint from your local dealer. the door where the rope contacts the face of the appli- • Must use a high-temperature paint made specifi- ance. Confirm there are no air leaks. cially for heating appliances. 13. Cleaning Exhaust Blower- Requires No Lubrication • Frequency: Yearly or as needed • By: Quality Service Technician/Homeowner • Task:: Contact your local dealer. 14. Cleaning Convection Blower- Requires No Lubrication • Frequency: Yearly or as needed • By: Qualified Service Technician • Task: Contact your local dealer. 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System. • Frequency: Yearly or more frequently depending on ash build-up. • By: Qualified Service Technician/Homeowner Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. The products of combustion will contain small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases. At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead • to some soot formation. This will collect in the exhaust vent- ing system. The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections. Page 36 7014-188C November 22, 2011 fU14DR/4- /QE CB1200-I Pellet Insert D. High Ash Fuel Content Maintenance • Frequency: When the ash build-up exceeds more than half way up the firepot. • By: Homeowner Firepot Overfills Pellets Back Up Poor quality pellet fuel, or lack of maintenance, can create In Feed Tube conditions that make the firepot fill quickly with ashes and clinkers. ,. This condition makes the appliance susceptible to overfill- ing the firepot with pellets which may result in smoking, Ash Build Up in Firebox sooting and possible hopper fires. Figure 37.1 shows an example where the firepot overfills, pellets back up into the Figure 37.1 feed tube and ash has accumulated in the firebox. An inefficient and non-economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure Incorrect 37.2. The correct flame size when good quality, premium pellet fuel is burned is shown in Figure 37.3. If the ash buildup exceeds the half way y point in the firepot IMMEDIATE ATTENTION AND CLEANING IS REQUIRED. A WARNING Fire Risk. Tall, Laz Flame, Oran•e in Color • High ash fuels,or lack of maintenance,can • cause the firepot to overfill. Follow proper Figure 37.2 shutdown procedure if ash buildup exceeds half way point in firepot. • Failure to do so could result in smoking, sooting and possible hopper fires. Correct Correct Flame Size, Yellow/White in Color Figure 37.3 November 22, 2011 7014-188C Page 37 CB1200-1 Pellet Insert E. Glass Replacement A WARNING Door Latch qNi• Glass is 5mm thick high temperature heat- Top & Bottom Frame \\ \ ., resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause Center Posts , injury \ \ \` \\In a my • Remove door from appliance and place face down Side \\ on a protected surface to avoid scratching the door. Frame • Remove all door rope. \\A=11\ 1. Replacing Center Glass NOTE: DO NOT LET Air Wash Spacers fall down from top frame when removing and replacing center glass. Figure 38.1 a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Using a nut driver remove the (5) bottom nuts and Remove Door Latch First remove the bottom glass frame. Figure 38.2. and then Side Frame c. Slightly bend up and out of the way the 2 center posts 11-- --_____________._____ and slide the glass out the bottom. d. Slide new glass in, reposition the 2 center posts and (I"' Door Frame re-install bottom glass frame. shown with no e. Re-rope the door. Glass or Glass Frames 2. Replacing Side Glass E, 1 NOTE: When removing the side glass with the door II iA�=--- latch, you must remove the door latch first before removing the side frame. Use a pow- Remove 5 nuts from Bottom Frame ered Phillips head screw driver to remove the 4 screws. a. Be sure the appliance is allowed to cool, has been Figure 38.2 unplugged and the exhaust blower is off. b. Remove side glass frame. A WARNING c. Loosen the top and bottom frame and slightly bend up and out of the way. Handle glass with care. d. Slide glass out the side and slide new glass in. • Inspect the gasket to ensure it is undamaged. e. Re-install the side glass frame and tighten the top Do NOT strike, slam or scratch glass. and bottom frames. • Do NOT operate appliance with glass assembly removed. f. Re-install the door latch, if applicable, and re-rope ' Do NOT operate with glass cracked, broken or scratched. the door. Page 38 7014-188C November 22, 2011 tUgDR/4- /RE CB1200-I Pellet Insert F. Igniter Replacement G. Baffle Removal a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Open glass door. c. Grasp the bottom of the baffles and pull up to dis- lodge from hook attachment. o a d. Use a standard screw driver to unlatch the covers =, beneath the baffles of each side. e. Re-install in reverse order. Igniter Bracket .{ Thumb Screw Igniter Figure 39.1 a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. Remove the ash pan. b. The wire leads to the igniter are connected to the wire harness with 1/4 inch male/female spade connectors. These wires will pull forward approximately 4 to 5 inches (102mm to 127mm). Disconnect the spade connections and remove the igniter from the chamber. Loosen the thumb screw and slide igniter out. c. Install new igniter into the chamber and tighten the thumb screw. Re-connect the wires to the 2 leads with the spade connectors. d. Push excess wire leads to take-up the 4 to 5 inches (102mm to 107mm) previously pulled out. This will keep the wires out of the way of the ash pan. Double check that the igniter wires are clear of any movement, i.e. ash pan, firepot cleaning rod, etc. f. Re-install the ash pan and re-connect the power. November 22, 2011 7014-188C Page 39 CB1200-I Pellet Insert I I Reference Materials When describing the location of a component elm A. Component Function part it is always AS YOU FACE THE FRONT OF THE APPLIANCE. 1. Control Box a. The control box is located on right side of appliance, 7. Heat Exchangers behind the right side panel. The heat exchangers transfer heat from the exhaust system b. There is a light located inside of the control box. The into convection air. There are 2 clean out rods located under internal light will turn green when the appliance has the heat exchangers. reached a temperature of 200°F (93°C) in the firepot. and will turn red when it reaches 600°F (315°C). 8. Heat Output Switch The heat output switch is located on the right side of firebox, c. There is also an internal blue light located in the upper behind right side panel. The function of the heat output left corner of the control box. When you plug in the appliance the blue light will automatically start blinking switch is to regulate the burn rates; low, medium and high 1 blink every 10 seconds for 60 seconds and then will settings. stop. 9. Hopper Switch NOTE: The hopper switch is located in the upper right hand corner of the hopper. This switch is designed to shut down the feed Do NOT open the control box. This will void the warranty. If you need to plug in or remove the control motor whenever the hopper lid is opened. box you must first unplug the appliance. 10. Igniter The igniter is mounted on the base of the firepot. Combustion 2. Convection Blower air travels over the red hot igniter creating super heated air The convection blower is mounted at the bottom rear of the that ignites the pellets. appliance. There are 2 impellers, one on each side of the 11. Junction Box And Wiring Harness motor. The convection blower pushes heated air through the The junction box is located on the right side of the appliance, heat exchange system into the room. behind the right front access panel. The junction box and 3. Combustion (Exhaust) Blower wiring harness are replaced as one component. The combustion blower is mounted on the left side of the 12. Power Supply appliance behind the left side panel. It is accessible either The power outlet is located on the right side of the appliance. when the insert is pulled out onto the hearth or from both Check the wall receptacle for 120 volt, 60 Hz (standard hinged side openings. The blower is designed to pull the current). Make sure the outlet is grounded and has the correct exhaust from the appliance and push it out through the polarity. A good surge protector is recommended. When venting system. operating with a generator you need at least 600 watts of 4. Feed System power,or with an inverter at least 800 watts of power,available The feed system is located behind the firebox and can be for the appliance during the start cycle. removed as an entire assembly. The assembly includes 13. Red Call Light the feed motor, mounting bracket, bearing and feed spring The red call light is on the right side behind the right side (auger). The hollow feed spring (auger) pulls pellets up the panel. The function of the red call light is to indicate that the feed tube from the hopper area and drops them down the thermostat is calling for heat. feed chute into the firepot. 5. Firepot 14. Reset Button The firepot is made of high quality ductile iron and has a The reset button is located on the right side of firebox cleaning pull-out rod. The floor of the firepot opens for behind right side panel. The function of the reset button is cleaning when you pull out the rod. Be sure that the floor to momentarily open the thermostat circuit, which restarts returns to a completely closed position or your appliance the system. will not operate properly. 15. Thermocouple 6. Fuse The thermocouple is located on top of the firepot inside The fuse is located on the right side of the appliance behind the thermocouple cover (ceramic protection tube). The the side panel. The fuse will blow should a short occur and thermocouple sends a millivolt signal to the control box shut off power to the appliance. indicating the preset temperatures of the green and red lights have been obtained. Page 40 7014-188C November 22, 2011 U1rggrRE CB1200-I Pellet Insert 16. Thermostat just below feed motor and has a reset button. To access The appliance is designed to run on a 12 volt AC thermostat. it remove the right side panel. If the fire tries to burn back The heat anticipator, if present, should be set on the lowest into the feed system or push exhaust up the feed tube, this setting available. snap disc will shut the entire system off. This disc must be 17. Snap Disc#1 (Convection Blower) 125°F manually reset. Snap disc#1 is located on the right side of the firebox. There 20. Vacuum Switch are 2 purple wires connected to it. This snap disc turns the The vacuum switch is located at the rear of the appliance. This switch turns the feed system on when vacuum is present convection blower on and off as needed. Power is always present at snap disc#1. in the firebox. The vacuum switch is a safety device to shut 18. Snap Disc#2 (Fuel Delivery Interrupt) 200°F off the feed motor if the exhaust or the heat exchanger system is dirty or plugged or if the firebox door is open. Snap disc #2 is located on the back side of the feed drop 21. Wiring Harness tube. There is 1 orange wire and 1 black wire connected to it. This snap disc will turn off the feed system, which will turn off the appliance if an overtire condition should occur or if the See Figure 41.1 below convection blower should fail to operate. If this occurs the snap disc with automatically reset itself. 19. Snap Disc#3 (Burn Back Protector) 250°F Snap disc #3 is mounted on the right side of the auger tube Heat 6 O >I Thermocouple Output Thermostat ASwitch Block Vacuum Hopper Capacitor Feed o o 7\__ 7le .7 Switch Switch Motor /�_ Il I a 2 : Blower 'I Snap - =_____.-- Yellow Disc#2 II3 s Speed Rer le =Red e - =Orange //�� •-. =white ^ e•-•__.=Blue ^ v Black Snap Convection Yellow Disc#1 Blower _- =Red —�' Purple 0 n Gray `—`, •ti—r i.-.. =Blue __ ^ Exhaust r =High Temp Blower - =High Temp / \ 7 II e Cali Light Reset of I D© (5 = Button Snap Fuse \ Disc#3 ° Igniter Figure 41.1 November 22, 2011 7014-188C Page 41 CB1200-1 Pellet Insert B. Component Locations III I I I I I I IS II I I I I II ilibillrniftL------.,__.._al'I'''11.•1111. 1. ._ _,..a..m&t. r 141141 ► 1 i,„,„r .f.T--;------Ifii o uabi, N. Terminal Block Center 2 Screws for Control Box Thermostat Wires Heat Output Switch is I. I ,' i3 I e t;. S;! e Reset Button � �, •l Blue I° Y v Red Call Light , Light ISI 1 d Q Fuse I Red/Green Light Power tlet Figure 42.1 1 ,,, J 8 03b 0 _ o Exhaust / Transition i03 . , L Assembly ��� 0 ` L ; o o Convection Exhaust Blower Blower Figure 42.2 Page 42 7014-188C November 22, 2011 CU14DR14- /RE CB1200-I Pellet Insert C. Exploded Drawing 1 23 C)- -- --.P/ - n-)1 22 �, 2 r1.1.1111111111,1111449 ' [ 1771T AIM. ��r �� 21 3 0 *-41111. 1 r4 ■I rim 1 -ILA 5 _Illi 20 6 Lr� ANE il;--r —19 , ! 7 tit 18 (4) Wa I- ii, . \ 9 10 / X\MI:vom- . '\ 11 N la- 16 17 \ 15 \-* 14 12 „,.A\ I • Part number list on following pages. Figure 43.1 November 22, 2011 7014-188C Page 43 CBI200-I Pellet Insert lUpDQp- 'QE D. Service Parts and Accessories IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Top SRV410-7960 Hinge, Hopper Lid 812-4220 Mount, Hopper Lid Support, Left No longer available 410-8200 Mount, Hopper Lid Support, Right 410-7410 Mount, Hopper Lid Support, Top 410-7560 2 Cover, Feed Motor, Top 410-7920 #3 Feed Motor Assembly 3.2 3.5 3.6 3.1 0. ,, „3 .7 a ) o 3 Feed Motor Assembly 812-3690 Y 3.1 Screw, 8-32 X 3/8 PH Pkg of 40 225-0500/40 Y 3.2 Feed Motor 812-4421 Y 3.3 Collar, Set, 7/8 229-0520 - 3.4 Feed Bearing SRV7000-598 Y 3.5 Mount, Feed Motor 410-7172 3.6 Gasket, Feed Motor 240-0731 Y 3.7 Feed Spring Assembly SRV7027-024 Y Bearing, Feed System, Nylon 410-0552 Y Snap Disc, Manual Reset SRV230-1290 Y 4 Extension, Heat Shield, Top 410-7860 5 Exhaust Adapter Assembly 510-5330 Gasket, Flue Adapter 240-0850 Y 6 Exhaust Transition Assembly 510-5340 Gasket, Top Vent 240-0840 Latch, Draw 229-0230 7 Blower, Combustion/Exhaust 812-3381 Y 8 Gasket, Exhaust Combustion Blower, between... Motor& Housing 812-4710 Y ...Housing & Stove 240-0812 Y 9 Curtain, Side, Left 812-4310 10 Mount, Door Hinge 410-7290 Additional service part numbers appear on following page. Page 44 7014-188C November 22, 2011 lUgDR14- /RE CB1200-I Pellet Insert IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM I DESCRIPTION I COMMENTS I PART NUMBER #11 Firepot Assembly and Asscociated Parts #12 Door Assembly 11.2 11.3 �► 11.411.5 /4, k4—12.4 i 11.1 tC.1... 12.1---.0 \\—\ _ U 12.3 0 9 \VIIIIMMI \ ‘$: ..._ 11.6 !l-`` 12.2 11.1 Rod/Linkage Ez Clean 812-4140 Knob,Ash Dump Control Rod 832-3020 Spring, Firepot 200-2050 11.2 Firepot Assembly 812-3351 Y Bushing, Firepot 410-8320 Y Floor, Firepot 414-0290 Y Gasket, Firepot 510-0530 Y 11.3 Thermocouple Cover Pkg of 1 812-1322 Y Pkg of 10 812-4920 Y 11.4 Thermocouple 812-0210 Y 11.5 Thermocouple Bracket W/Set Screw 812-3171 Y 11.6 Heating Element Assembly 18" (Loop Igniter) Pkg of 1 SRV7000-462 Y Pkg of 10 SRV7000-462/10 Y Wing Thumb Screw 8-32 X 1/2 Pkg of 24 7000-223/24 Y Black DR-CB12-MBK-B 12 Door Assembly Gold DR-CB12-GD-B No longer available DR-CB12-NL 12.1 Hinge, Female 450-2910 12.2 Glass Assembly, Center, 13-7/8 in. W x 11 in. H 510-5400 Y 12.3 Glass Assembly, Side, 5-1/8 in. W x 11 in. H Qty: 1 510-5410 Y 12.4 Glass Retainer Assembly 510-5460 Y Bracket, Door Latch 410-4912 Door Rope, 7/8", Field Cut to Size 8 Ft 842-2350 Y Gasket, Glass, Field Cut to Size 10 Ft 833-0660 Black LVGRL-CB12-BK-B 13 Grille, Louver Gold LVGRL-CB12-GD-B Nickel LVGRL-CB12-NL-B Grille, Bar, Bottom 410-8330 14 Panel, Front Access Ash Pan Door 812-4290 Additional service part numbers appear on following page. November 22, 2011 7014-188C Page 45 CB1200-I Pellet Insert IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 15 Ash Pan 812-4130 16 Ashcatcher 410-7830 17 Curtain, Side, Right 812-4320 18 Latch, Draw 229-0640 Y 19 Blower, Convection 812-4900 Y 20 Wire Harness SRV7000-155 Y Block, Thermostat Term Dv 230-0690 Igniter Extension 7000-218 21 Control Board 3 Speed SRV7000-205 Y 22 Vacuum Switch SRV7000-531 Y 23 Hopper Top 410-7730 Baffle, Left 812-4200 Y Baffle, Right 812-4210 Y Bracket, Magnet Mount 410-7760 Call Light Bulb 812-0760 Y Call Light Lens Cover 812-0750 Y Call Light, Fluorescent SRV7000-122 Component Pack (Includes Firepot Cleanout Tool, Power Cord, Wire Harness For Thermostat, Owners Manual, 812-4330 Caution Label, Paint, Warranty Card, "How To" Dvd) Cleanout Tool 414-1140 Y Dvd Original Energy Insert 7000-441 Harness, Thermostat Wire 230-0810 Paint Touch-Up 812-0910 Power Cord 812-1180 Y Door, Cleanout, Exhaust Plenum 410-7910 Feed Adjustment Assembly 510-5450 Thumbscrew, 1/4-20 X 3/4 844-5070 Fuse, 7 Amp, Junction Box Pkg of 10 812-0380/10 Y Fuse, 8 Amp, Control Box Pkg of 10 812-3780/10 Y Hinge, Door, Male 450-2810 Hose, Vacuum, 5/32 Id, Field Cut to Size 3 Ft SRV240-0450 Y Igniter Wire (5Ft) & (4) Ceramic Nuts 812-4520 Y Latch, Magnet 229-0631 Snap Disc, #1, Convection Blower SRV230-0470 Y Snap Disc, #2, 200 Open/40 D SRV230 0900 Y Thermocouple Grounding Kit 812-4980 Wire Harness Hopper Switch SRV414-1220 Y Additional service part numbers appear on following page. Page 46 7014-188C November 22, 2011 lUgDREI- /RE CB1200-I Pellet Insert IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM I DESCRIPTION I COMMENTS I PART NUMBER OPTIONAL ACCESSORIES Adjustable Hearth Support- 12 in. X 50 in., 2-10 in. H ADJSPT-12 Damper, 3 Inch -Tall Vertical Installs Only PEL-DAMP3 Y Damper, 4 Inch-Tall Vertical Installs Only PEL-DAMP4 Floor Protector 811-0730 Log Set Assembly LOGS-30-OE Log, Rear Left 7050-144 Log, Rear Right 7050-143 Outside Air Kit 811-0700 Hose,Alum Flex, 2 Inch X 3 Ft 3 Ft 200-0860 Panel Set, Large, W/Gold Trim 33 in x 50 in. SP-CB1213350-GD Bracket, -L-, Trim Qty: 2 832-0840 Logo, Quadra-Fire, Gold 200-3180 Trim, Panel Set, Gold 250-4660 Panel Set, Large, W/Nickel Trim 33 in x 50 in. SP-CB1213350-NL Bracket, -L-, Trim Qty: 2 832-0840 Logo, Quadra-Fire, Nickel 200-3240 Trim, Panel Set, Ots, Nickel 510-5220 Panel Set, Small, W/Gold Trim 30 in. x 40 in. SP-CB1213040-GD Bracket, -L-, Trim Qty: 2 832-0840 Logo, Quadra-Fire, Gold 200-3180 Trim, Panel Set, Std, Gold 811-0710 Panel Set, Small, W/Nickel Trim 30 in. x 40 in. SP-CB1213040-NL Bracket, -L-, Trim Qty: 2 832-0840 Logo, Quadra-Fire, Nickel 200-3240 Trim, Panel Set, Std, Nickel 510-5210 Shroud, Rear 811-0680 Smart-Batt II 841-0970 Smart-Stat II 841-0960 Thermostat, Mechanical 812-3760 Y Thermostat, Programmable 811-0520 Top Vent Adapter, 3" 811-0660 Top Vent Adapter, 4" 811-0670 Top Vent Kit, Rear Shroud 811-0650 Vent Adapter, 3-4" 811-0720 Vent Kit, Rear 811-0690 Additional service part numbers appear on following page. November 22, 2011 7014-188C Page 47 CB1200-I Pellet Insert OURDR/I- /RE IMPORTANT THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM I DESCRIPTION I COMMENTS I PART NUMBER FASTENERS Avk Rivnut Repair Kit- 1/4-20 & 3/8-16 Rivnut Tools RIVNUT-REPAIR Y Bolt, Firepot, 1-1/4" Long Pkg of 25 225-0120/25 Y Bumper, Rubber Pkg of 12 SRV224-0340/12 Y Ceramic Nuts, (Igniter) Pkg of 12 812-0730/12 Y Nut, Keps Lock, 8-32 Pkg of 40 226-0060/40 Y Nut, Lock 1/4-20 Pkg of 25 226-0090/25 Y Nut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24 Y Screw, Machine Screw 1/4-20X5/8 Pkg of 24 220-0440/24 Y Screw, Pan Head Philips 10-32 X 3/8 Pkg of 40 21799A/40 Y Screw, Sheet Metal#8 X 1/2 S-Grip Pkg of 40 12460/40 Y Washer, 1/4 Sae Pkg of 24 28758/24 Y Page 48 7014-188C November 22, 2011 1UgDR07- /RE CB1200-I Pellet Insert E. Service And Maintenance Log Date of Service Performed By Description of Service November 22, 2011 7014-188C Page 49 CB1200-I Pellet Insert CUEIDR0-/- /RE Hearth & Home Technologies Inc. F. Warranty Policy LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands ("HHT"), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture.After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of installation. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term "Limited Lifetime" in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period HHT Manufactured Appliances and Venting Parts I Labor Gas I Wood I Pellet I EPA Components Covered Wood Coal Electric Venting All parts and material except as covered by Conditions, 1 Year X X X X X X X Exclusions, and Limitations listed X X X Igniters, electronic components, 2 years X X X and glass X X Factory-installed blowers X Molded refractory panels 3 years I I I X I I I I I Firepots and burnpots 5 years I 1 year I I I X l XI I I I Castings and baffles 7 years 1 3 years 1 ' XI X I XI I I Manifold tubes, HHT chimney and termination 10I l l l l years I X I1 year Burners, logs and refractory J Limited Lifetime 3 years I XI XI XI Xi X I I Firebox and heat exchanger 90 Days 1 XI XXX XAll replacement parts I V I X I X I beyond warrant Y penod See conditions, exclusions, and limitations on next page. 4021-6458 04-02-09 Page 50 7014-188C November 22, 2011 OU14DR7- /RE CB1200-I Pellet Insert WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor.A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier.Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. WARRANTY EXCLUSIONS: This warranty does not cover the following: • Changes in surface finishes as a result of normal use.As a heating appliance, some changes in color of interior and exterior surface finishes may occur.This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets;firebricks; grates; flame guides; and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1)failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2)failure to install the appliance in accordance with local building codes; (3)shipping or improper handling; (4) improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5)environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or(9) interruptions or fluctuations of electrical power supply to the appliance. • Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance. • Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. • HHT's obligation under this warranty does not extend to the appliance's capability to heat the desired space. Informa- tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider- ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure. This warranty is void if: • The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes. • The appliance is subjected to prolonged periods of dampness or condensation. • There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. LIMITATIONS OF LIABILITY: • The owner's exclusive remedy and HHT's sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645B 04-02-09 November 22, 2011 7014-188C Page 51 0 poi-g-n-h-,FTIN CONTACT INFORMATION: Hearth & Home Technologies 1445 North Highway Colville, WA 99114 Division of HNI INDUSTRIES www.quadrafire.com Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer visit our website at www.quadrafire.com NOTICE DO NOT DISCARD THIS MANUAL • Important operating and • Read,understand and • Leave this manual with %,�,1, -OWN --- maintenance instruc- follow these instruc- party responsible for use c-74)�� ■■■ tions included. tions for safe installa- and operation. O ��:: tion and operation. i 0'i We recommend that you record the following pertinent information for your CB1200-I PELLET INSERT Date purchased/installed: Serial Number. Location on appliance: Dealership purchased from: Dealer phone: Notes: This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609,5076254, 5113843,5191877, 5218953,5263471, 5328356,5341794, 5347983, 5429495, 5452708, 5542407, 5601073,5613487, 5647340, 5688568,5762062,5775408,5890485,5931661, 5941237,5947112,5996575,6006743, 6019099,6048195,6053165,6145502,6170481,6237588,6296474,6374822,6413079,6439226,6484712,6543698,6550687, 6601579, 6672860, 668830262, 671572462, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441,6863064,6866205,6869278,6875012,6880275,6908039,6919884,D320652,D445174,D462436;(Canada)1297749, 2195264, 2225408, 2313972; (Australia)780250, 780403, 1418504 or other U.S. and foreign patents pending. { HEARTH6 HOME technologies Page 52 7014-188C November 22, 2011 Town of Montville Building Department CONSTRUCTION PERMIT APPROVAL Applicant is responsible for obtaining all of the required approvals. No permit will be issued until all the required signatures are obtained. 11)9II�, s L� Property Ad ress -D 'e Job Description Required Approval Department Permit Issuance Approval J • Tax Collector ? Signature/dat Comments: g e Planning & Zoning �/ ‘4,4N � �� / Comments: Signature/d to • Fire Mar �I I I�r- c 1r) 1 Comments: l Signature/date ❑ Health Department Required for properties with private septic or well Comments: WPCA, Administrative a Required for properties on sewer / Signature/date Comments: ❑ WPCA, Operations When Required by WPCA Comments: Signature/date ❑ Department of Public Works Required when project includes driveway work or certain drainage requirements Signature/date Comments: ❑ Montville Police Department Required for all permits EXCEPT one and two family residential Signature/date Comments: ❑ State Dept. of Transportation Required for Structures over 100.000 sq.ft.or with more than 200 parking spaces-Official copy of STC Certificate of Operation required-per CGS 14-311 Signature/date Building Department Review Complete Signature/date g evicerf May 23,2011