Loading...
HomeMy WebLinkAboutUntitled _. . . iA4 . . . • • t 1 e \ �� //,'.moi �\\�� /./,'.�i.� A —� .\\Vij�-�`i/I 1/�\\//.jr\_i/,-11//.\\ X) t% \ c�`/•/It/%\\i% yr.'s! '0WI'ab '!%�...//•\\'�/ i�� NW \..:ilk:\\���\ \ f Pi. i\\ //- \\!i.jj\`/l1//.\\�i.j�.`i/l1//\/\ � 7 - i --I\ I. — \ 1 �� '\\��II:\//,• ii A•!j/\ !I///\\ `�• ._ For Models: /i -`•11.\\.11:\ J \I. I'.•,'' BR42 le I- --- -\\.\IIS /7:\I../ . BC36I "ix .7� BC42 \ Nk 7 /./, . /..,, , \‘ 0„,._,-. 410. Ul u BRIBC Series e C e I. ' Woodburning Fireplace For use in U.SJCanada Underwriters Laboratories Report No.MH6018 Installation Manual DO NOT DISCARD THIS MANUAL: Retain for future use. Majestic® BR/BC Series SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING FIREPLACE. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. DESCRIPTION: The BR/BC Series fireplaces are solid fuel, Consult local building codes to ensure that you woodburning fireplaces. The BR36/42 (Builder are in compliance before installing the fireplace. Radiant) is a clean-face fireplace and the BC36/42 Fireplaces must be vented to the out-of-doors. (Builder Circulating) unit has fixed grilles. Do not obstruct or modify air inlets/outlets in PRECAUTIONS: any manner. Do not install combustible materials on any of Majestic fireplaces and component parts have the black fireplace surround. been highly tested and will operate safely when installed in accordance with instructions provided Burn only solid wood fuel or gas logs. in this manual. Carefully read and understand all Do not install a solid fuel burning insert or instructions before beginning installation. other products not specified for use with this If you notice any damage to fireplace or compo- fireplace. nent parts, immediately report damage to your These fireplaces are not approved for installa- Majestic dealer. tion in mobile homes. Only use Majestic components or the warranty will be voided and a fire hazard may be created. DRAFTS Majestic warranty will be voided by and Majestic The fireplace should not be located in areas that disclaims any responsibility for the following create drafts (ie: frequently opened doors and actions: central heating air inlets/outlets) that hamper the • Installation of any damaged fireplace or normal flow of air into the fire. chimney component; • Modification of fireplace, chimney assem- GAS LOGS bly or any component parts thereof; If you plan to install a gas log, the gas line should (except for chase flashings as detailed in be installed before framing the fireplace. The gas Majestic's Chimney Top installation instruc- line must be installed by a certified gas line tions). installer. • Installation other than as instructed by MAJESTIC; or • Installation and/or use of any component part not manufactured or approved by TABLE OF CONTENTS MAJESTIC in combination or assembly with a MAJESTIC fireplace system, not- Safety Information 2 withstanding any independent testing Specifications and Framing 3 laboratory or other third party approval of Parts Identification 4 such component parts or accessory. Chimney Requirements 5 Any such action may possibly cause a fire Planning Information 6 hazard. Installation 8 Accessories 19 2 Majestic® BR/BC Series BR36 Series Woodburning Fireplace • 4/, Rough —22 — ►] T ) Opening �— 1 ` 453/4" Depth " r - 11" DIA. 83✓s1 ----- ---- _�- � 20Yz" Yz" 0 5/a", 20° 5/8" RECESSED `' `�� ® j` NAILING t a FLANGE + ♦•♦ 323/e I. Rough Opening Width 41".1 ' 453/4" Rough N` Ji 643/4" Opening ► Height. S_ P4e I7wi T 403/4" t I 1 365/x" GAS LINE 19%d' ACCESS OUTSIDE . 36" GAS LINE AIR 1 2�" d/ ACCESS— t I _ 9Y2' 111/6" 73/4 ammo ELECTRICAL 191/" 51/:1 A ACCESS 131/4" 40" FP526 Fig. 1. BR36 Series specifications and framing. BC36 Series Woodburning Fireplace — Circulating Model Rough r' 22" 'I Opening J��m �` Depth -7� ■ 11" DIA. 453/4" ? ® OM 1 83/8 _ _� 20'/2' '/z" ^5/a" 20 A 5/8" RECESSED ® Jn L NAILING 1 FLANGE 0323/e" Rough Opening Width 41" 0-1 453/4" Rough 3 Opening �( 64/4" Height. 1J �— � 1 I %. I I� 403/4" V t 365/6" I 345/8" GAS LINE OUTSIDE 36" - ACCESS GAS LINE AIR l r 193/4" 21" d,(/ ACCESS— /� I } Y 1 9Y2"• AmWI 111/6"3" t7 A. rSM ,y 73'4 ELECTRICAL H91/2' 51/4" A 35Y2" —� 1 ACCESS 13Y4" 40" *2Y2 FP527 Fig.2. BC36 Series specifications and framing. 3 Majestic® BR/BC Series BR42 Series Woodburning Fireplace Rough 28 OOpening J��' �l ' 50" p ,�l,Nnj,11� ® ... i 11" DIA. 83/8" 1/I 1 r�,/2 i t' 311 5 ,� 20" I�� 0 I 0 i) /z" 5/e" RECESSED �L� ® ® J� �A NAILING FLANGE ,�� 353/4" I. Rough Opening Width 47"1.1 50" Rough AA J 703/4" Opening I Height. 7 '.°' 7' 4034" - I 365/e" GAS LINE OUTSIDE 42" 193/4" ACCESS GAS LINE AIR 2�" 7 ACCESS— SS! ` � C r 1 g+/2" 11'/8" 73/4" I �� �� 3" f • thzbe____ _ ELECTRICAL H91/2" 514 A ACCESS 131/4" I • 46" - FP546 Fig.3.BR42 Series specifications and framing. BC42 Series Woodburning Fireplace — Circulating Model Rough 28" 1 Opening %��� Depth ■• rni '• 11" DIA. t — 8 3/8' 1 _ —� 20Ys" 411 // I 20" 11� IL. '/z /e" 5/a" RECESSED ® ® NAILING * 353/13' <S5> A FLANGE Rough Opening Width 47"►J 50" Rough M 703/4„ Opening Height . /2' i - I rn �____I r V rl\i1 .fel fa. n �I071/2" r403/4' t1365/x" I 345/8" GAS LINE OUTSIDE • 42" • ACCESSGAS LINEAIR 934" 21" 7ACCESS— t d - A g+�" � 11'/13" 1 73/4" 1 t �i i 3" $ T * • 1 ELECTRICAL9'h" 51/41 A 38" ACCESS r 131/4" 46" - *2 Y2" FP545 Fig.4. BC42 Series specifications and framing. 4 Majestic® BR/BC Series Chase Installation Insulation methods shown are optional for cold climate, not a requirement for unit operation. ���i�ee•i�•iV••• f TERMINATION CAP STORM COLLAR PAN FLASHING BATT INSULATION vim— (cut out around firestop) 11 i---.. 1111- .-- 1----•I I 1 1 I 1;d1 li � moo- � I DRAFTSTOP FIRESTOP �_ CEILING LEVEL +) i`►I',I/`I 11 '-- ` ,' ,' STANDOFF - ' p�"'I SURROUND , I* � • IP DAMPER CONTROL NAILING FLANGE 4 ,,y %. .� , GAS LINE ACCESS N.; GAS LINE I ". V /0>%';4I KNOCKOUT (both sides) Prl 1 �' � (both sides) i_ � � SCREEN ELECTRICAL °: "de' ACCESS �,, I GRATE OUTSIDE AIR , FIREBOX COVER PLATE �J I /IP' METAL SAFETY STRIPS (1,2 or 3 pieces) W F554 Fig.5. Fireplace and chase parts identification. 5 P7ajestice BR/BC Series Chimney Requirements - Offset Installations OFFSET CHIMNEY FLUE EXIT -- 1111111 r 1111111 •__ _= '- RISE / b. ICHIMNEY I I SECTION I I I I I W F282 v ELBOW �� RETURN .� 30' Elbow Offsets I _B J,, \4 ELBOW /7 > cA E44 ' G 1' 1'/z 3' 4' Offset Rise 30° 0 0 0 0 0 3" 11" D �� OFFSET gri ELBOW �' 1 0 0 0 0 81/4" 20" ' #6 E �RISE 1 0 1 0 0 0 111/4" 251/4" 6FT. , ' I W-SKCS8 30° 2 0 0 0 0 131/2" 29Y4" 'rC 441RETURN I SUPPORT 1 1 0 0 0 16'/2" 341/4" ' i H dife ELBOW -\ 0 0 1 0 0 20'/a" 403/4" I A' OFFSET, 2 1 0 0 0 213/4" 431/2" I14, ' v# 30° / H 0 0 0 1 0 261/4" 511/4" B s� . OFFSET ik\ 0 1 1 0 0 281/2" 551/4" 0 _ , ELBOW 1 0 0 1 0 311/2" 601/4' I I ' 0 1 0 1 0 341/2" 651" 1 I FLOOR I 0 0 2 0 0 371/2" 703/4" I 1 1 0 1 1 411/2" 773/4" I --, 0 0 1 1 1 45" 833/4" Example 1 Example 2 Example 3 0 1 2 0 1 471/4" 871/2' 1WF269 0 0 0 2 1 51" 94" Notes: G+H cannot exceed 20 feet. 98" 1 53'/4" 1 1 Air Space Clearances: SK8(2-wall)= 1'/z" and "S" Series(3-wall)=2" 0 0 1 10 3 10 1 531/4" 103' " 0 1 0 2 1 591/4" 1081/2" Illustration Key 0 0 2 1 1 621/4" 1131" The following safety rules apply to C.The chimney cannot be more than 30° 0 1 3 0 1 641/2' 1171/2" offset installations(letters correspond (45' in Canada)from the vertical plane in 0 0 1 2 1 681" 124" with illustration above): any installation*. 0 1 2 1 1 701/2" 128" A. Height of the chimney is measured D.The maximum length of the angled run 0 0 0 3 1 741/4" 1341/2" from the hearth to the chimney exit. of the total chimney system is 20 feet. (G 0 1 1 2 2 78" 1403/4" plus H cannot exceed 20 feet.) 0 0 3 1 2 81" 146" BR/BC36 BR/BC42 E.A chimney support(Model SKCS8) is 0 1 0 3 2 84" 1511/4" Maximum: 90' 90' required every 6 feet of angled run of 0 0 2 2 2 87" 1561/2" Minimum: chimney.Chimney supports are required 0 1 3 1 2 891/4" 1601/4" Without Elbows 12'6" 12'6" for every 30 feet and 60 feet(SK8 pipe) 0 0 1 3 2 93" 1663/4" With 2 Elbows` 15'0" 15 0" or 20 feet and 40 feet(3-wall pipe) of 0 1 2 2 2 951/4" 1703/4" With 4 Elbows' 21'0" 21'0" vertical chimney height above the hearth. 0 0 0 4 2 991/4" 1773/4" B.Do not use more than 4 elbows per Determine the offset distance of your 0 1 1 3 2 1011/4" 1813/4" chimney. chimney arrangement from the centerline 0 0 3 2 2 1041/4" 1861/4" - Attach the straps of the return (top) of the fireplace to the centerline of the 0 1 0 4 2 107Y4" 1911/2" elbow to a structural framing member. chimney where it is to pass through the 0 0 2 3 2 1101/4" 1963/4" first ceiling. 0 1 3 2 3 114" 2031/4" The offset(first) elbow of any pair does 0 0 1 4 3 1173/4" 2093/x" not have straps. Note:This offset distance may not be your full offset distance. See Examples 2 0 1 2 3 3 120" 2131/2" " In Canada,two(2)SK845 are allowed. and 3. 0 0 0 5 3 1233/4" 220" Fig.6. Chimney system requirements. 6 Majestic® BR/BC Series, PLANNING3. A chimney may run straight up or it may be • necessary to offset it to avoid obstructions. INFOKMATION 4. The maximum length of an angled run (total chimney system) is 20 feet. Preplanning an installation is very important to 5. No more than 2 offsets (4 total 30° elbows in ensure safety and to save time and money. An U.S./or 2 total 45' elbows in Canada) per installer must predetermine where a fireplace will fireplace may be used. be set and how the chimney system will be run. 6. A guide wire stabilizer is required for chimneys extending more than 6 feet above a roof line. MOUNTING THE FIREPLACE: The Ten Foot Rule A fireplace may only be mounted on the following Major U.S. building codes specify a minimum surfaces: chimney height above the roof top. The'Ten Foot 1.A flat combustible surface. Rule" is a fire safety rule and not a draft rule. To 2.A raised wooden platform. ensure proper draft, it is recommended that you 3. A concrete block or other solid object placed always meet or exceed the'Ten Foot Rule," beneath each of the four (4) corners of the especially when installing a termination on a high fireplace. pitch roof. See Figure 8. The key points of the "Ten Foot Rule" are: The fireplace must be spaced 1/2 inch from a 1. If the horizontal distance from the center of the combustible back wall and 1/2 inch from a com- chimney to the peak of the roof is 10 feet or bustible side wall or support. See Figure 20, less, the top of the chimney must be at least 2 Page 15. feet above the peak of the roof, but never less than 3 feet in height above the highest point where it passes through the roof. PLANNING THE CHIMNEY RUN: 2. If a horizontal distance from the center of the chimney to the peak of the roof is more than 10 feet, a chimney height reference point is estab- l—F L TOTAL INSTALLED lished that is on the surface of the roof a dis- T MODEL SK LENGTH LENGTH tance of 10 feet from the center of the chimney 2 WALL CHIMNEY (LT) (L1) in a horizontal plane. The top of the chimney L1 SK81 111/2" 101/2" must be at least 2 feet above the reference SK818 171/2" 161/2" point, but never less than 3 feet in height above SK83 351/2" 3412" the highest point where it passes through the SK84 471/2" 46'/2" roof. W F288 Fig.7. Installed lengths of chimney sections. 0 TO 10'—►1 Determine how the chimney will be run, length of 2 ,IN 3' y •--0 TO 10'-►! run and chimney components required to com- MIN. 4 2'MIN. plete the job. See Figure 6. Never install a chim- 3' ney below minimum heights. � 3• In planning a chimney system, it is important to 1R " EFERENC 41PilkjL know: POINT . 1. The height of a chimney is measured from the AC246 hearth to the exit point on the termination. Fig.8. Ten Foot Rule illustration. 2. A chimney cannot be offset more than 30 degrees from a vertical plane. 7 Majestic® BR/BC Series CHIMNEY SUPPORTS: The chimney system is supported by the fireplace for vertical chimney heights less than 30 feet above the hearth. Chimney supports are required if the vertical height exceeds 30 feet with SK8 chimneys. Locate CHIMNEY or 20 feet with 3-wall � chimneys SUPPORT Ar chimney supports at ceiling holes or other struc- STRAP tural framing at 30 foot (SK8) or 20 foot (3-wall) :. • heights. Spacing between chimney supports SKCS8 must not exceed 30 feet(SK8) or 20 foot(3-wall). Use Chimney Support Model SKCS8. (Note: the WF284 SKCS8 can not be mounted directly to the Fig.9. Chimney support installation fireplace.) Support provided by elbow straps fulfills the support requirement only if they are spaced as previously described. (A chimney support is 21/2" long when installed.) Angled chimney runs require a support every six (6)feet in addition to the elbow straps. Chimney supports are used for this function. See Figure 9. CHASE INSTALLATION: A chase is a vertical box-like structure which encloses the fireplace and/or chimney. Chases are typically built on the outside of the house with fireplace opening cut into the outer wall of a room. See Figure 5, Page 5. If you need help in determining fireplace location or how the chimney system should be run, con- tact your Majestic dealer for assistance. 8 Majestic® BR/BC Series. INSTALLATION ❑ 2. FRAMING: Framing can be constructed before or after the fireplace is set in place, however, most installers build the frame before setting the fireplace. ❑ 1. INSULATING FIREPLACE Frame fireplace with 2 X 4 lumber or heavier ENCLOSURE FOR COLD materials. Refer to framing dimensions in Figures CLIMATES: 1, 2, 3 or 4 for basic fireplace specifications. • If you live in a cold climate, it is not required Note: Framing should be positioned to accom- but highly recommended that you insulate modate wall covering and fireplace facing mate- fireplace enclosure to eliminate cold air rial. penetration as much as possible. ❑ 3. INSTALLING ELECTRICAL Insulate base of fireplace with a non- WIRE (for Circulator Models): combustible insulation rated for a minimum of 300 degrees F. Insulating is very impor- If a circulating fireplace is to be installed, run the tant for outside wall installations over a 120 VAC, 60 Hz wiring to the left side of installa- concrete slab. If fireplace is installed on a tion. Wiring must be completed before the platform, insulation should be placed on top fireplace is secured and finish material applied. of the platform before fireplace is set. See Figure 10. Remove the cover plate and electrical knock-out on the lower left side of the fireplace and set When a fireplace is installed in a chase or aside. Follow the instructions on Page 10 for on a outside wall, enclosure should be proper wiring and installation of the EB1. treated like any outside wall in a home. Insulation should be installed on the inside If the fan kit is not being installed with the fire- wall as well as the outside wall(s). In a place, it is highly recommended that 120 VAC chase, it is also a good idea to install a supply be made available since someone may firestop at the first ceiling level above the elect to install a blower at a later date. fireplace and enclose the chase with sheet- ing material. Insulation may then be in- stalled above sheeting material to assure the space around the fireplace is totally - HARD, protected. See Figure 5. .� cI„ FLAT Vj� SURFACE When installing the chimney, DO NOT caulk ��' • 41111 ; between outer pipe and firestop. It is vital or'i y that some air be allowed to flow through o rt • this very thin gap. 4I CAUTION: WHEN INSTALLING A FIRE- • '11" PLACE IN AN INSULATED ENCLOSURE, BE SURE ALL REQUIRED AIR SPACES +' ARE MAINTAINED. See Figure 20, • Page 15. • 0 INSULATION PLATFORM WF555 Fig. 10. Insulating between platform and fireplace. 9 Majestic® BR/BC Series OPTION FOR CIRCULATING chimney system as is; but a TWABR adapter MODELS ONLY — collar is required when using the Model S (triple wall) chimney system. The installation procedure EB1 (Receptacle) Hook-Up: described in this manual applies only to the SK8 system. Either chimney system may be used, but •Wiring should be installed by a certified may not be mixed. electrician. •Turn off circuit breaker before wiring models. Straight-Up Chimney Installation Once fireplace is secured, complete wiring the fan kit. Remove knockout in the center of To mark the centerline of the flue, put the fire- the back of the EB1 and install listed cable place in final position and measure out from the clamps. Feed electrical wire through listed wall: 91/4 inches. Mark a spot on the ceiling di- cable clamp leaving approximately six (6) rectly above the fireplace. Draw a line parallel to inches of wire exposed through the EB1. the back wall through this mark. See Figure 11. Secure listed cable clamp to the wire. Using a plumb bob positioned directly over center Attach white wire from power source to one point of fireplace flue collar, mark the ceiling to (1) wire of receptacle and secure with nut. establish the chimney center point. See Attach black wire from power source to the Figure 11. other wire of receptacle and secure with nut. Be sure nuts are secured tightly. CHIMNEY CENTERLINE �// / Secure EB1 assemblyto inside of electrical ACTUAL CENTERPOINT 7 box coverplate using two screws.Attach cover ,' to face of the EB1 while being careful to , 91/4" position excess wire completely within the EB1, then attach coverplate to fireplace. j,d:Install Fan Kit Assembly Refer to optional Model FK12 fan kit assembly �� installation instructions for field installation. f— PLUMB LINE ❑ 4. CHIMNEY SET-UP IrIA PLUMB BOB Since you have already preplanned the chimney 1 IMAGINARY run, you should know exactly how the installation osCENTERPOINT ore:pRiroo is to be accomplished— how much pipe is NA ►tet required, the number of elbows, if any, and type of �� termination to be used. CAUTION: REPORT TO YOUR DEALERS ANY ;� ho.� PARTS DAMAGED IN SHIPMENT, SPECIFI- �l �O CALLY CHECK THE END CONNECTION OF ;� ,,',�;�, %,•,. CHIMNEY SECTIONS AND ELBOWS. '� , 141 Note: Fireplaces may use Majestic model SK8, or 1 1/0, / Model S (three wall) chimney systems. The 4�''''' ! WFC BR/BC Series Fireplace will accept the SK8 Fig. 11. Locate centerline of chimney with plumb line. 10 Majestic® BR/BC Series. Offset Installation I In order to clear an obstruction, it may be neces- EXISTING I AB''I�AB I sary to offset chimney from vertical. This is ac- JOISTS I complished by using Majestic elbows. Use the 30" 1 Offset Elbow table on Page 6 to determine proper I HO ENEY offset and parts required. 44140PA‘" 4. 0 Each offset requires two (2) elbows. The second elbow is equipped with support straps. It is very .� important to install the second elbow in each `tea 1 offset as close to the ceiling or support as pos- CEILING sible so that the elbow straps can be secured toNEW �. Nt framing members to help support the weight of FRAMING 14 the chimney. MEMBERS �r�114*( ° Determine offset distance of your chimney ar- A "SK" Series framing= 141/2"X 141/2" rangement from centerline of fireplace to B "S" Series framing = 171/2"X 171/2" centerline of chimney where it is to pass through IWF551 ceiling. Fig. 12. Typical frame for ceiling chimney hole. Locate center point of the chimney on ceiling as Framing the Ceiling Hole though a straight up chimney arrangement is to Frame the ceiling chimney hole as shown in be used. Measure your offset dimension from Figure 12. It is good practice to use framing straight up chimney center point on ceiling. lumber that is the same size as the ceiling joists; this is a requirement at attic level. Ceiling Chimney Hole/Possible Obstructions The following table gives firestop spacer model The size of the hole in ceiling will vary with the numbers: angle at which the chimney passes through CHIMNEY HOLE SIZE ceiling. iwF sae Angle of Chimney at Ceiling Drive a nail up through ceiling at marked chimney Size of Chimney Vertical 30° center point. Go to floor above and see where "SK"8" Flue SKFS2A SKFS6A Series 14/z x 141/z" 14/z x25h" hole will be cut. Check to see where existing 8" Flue FS2A FS6A ceiling joists and other possible obstructions are "S" Series 3-Wall 171/2" x 171/2" 177/8"x 295/e located...i.e. wiring, plumbing etc... If necessary, Fig.13. Ceiling chimney hole sizes necessary for re-position chimney and/or fireplace to avoid installing firestop spacer. obstructions. The inside dimension of the frame must be the same as the hole size selected from Figure 13 in Cutting the Hole order to provide required the 11/2 inches of air Cover fireplace collar opening and cut proper space between the outside diameter of the chimney and the edges of the framed ceiling hole. sized chimney hole in chimney. The SK8 pipe allows you to run pipe through a typical 16" on center joist without cutting joists. 11 Majestic® BR/BC Series 5. POSITIONING, SAFETY STRIPS, N.C.-----P'.---- .01 SECURING THE FIREPLACE °4�I` Slide fireplace into position. ,'•• I;` METAL SAFETY �' . STRIPS � : (1,2 or 3 pieces) Lift the fireplace front slightly and slide the metal p o ,,�.4 safety strips under front bottom edge about 1-1/2 ' 4 inches, allowing the remainder to extend in front �'� "Z" of firebox. Overlap strips at least 1/2 inch to PLAFIREE SAFETY STRIP provide a positive joint. (Flat safety strips are (not supplied) packed with fireplace.) See Figure 14. \"XMIN. PLAT- 11/2" OVERLAP FORM HEARTH EXT Safety strips are used to ensure that any combus- WF557 tible materials in front of the fireplace are pro- Fig.14. Safety strip installation. tected even though a non-combustible hearth extension is required. ,,� isto be elevated above the floor, a "Z' �� If fireplace f p shaped metal safety strip must be fabricated and \ \. NAIL TOP used to protect combustible surfaces in front of `_ I STANDOFFS the fireplace. This "Z" shaped safety strip is not L ; provided but must be fabricated of metal with :: It NAIL each horizontal leg at least 11 inches wide and � " SIDE NAILING FLANGES equal in length to the metals strips provided with L the fireplace. Note: Safety strips are not required over non- WF 549 combustible floors where all supports at the base Fig. 15. Fasten fireplace in position. of the fireplace are non-combustible. Four (4) nailing flanges are supplied with the fireplace (found on the fireplace hearth). To level the box and secure it firmly in place, remove the nailing flanges from the hearth and install at the sides of the fireplace as shown in Figure 15. Installing Outside Air Kit An outside air kit is installed in all BR/BC Series Fireplaces. If desired, or if local codes mandate the use of an air kit, then an AK-MST is required gill to complete the installation (from air kit to the outdoors). If the outside air kit is to be used, the AK-MST MUST be installed BEFORE the fire • - place is enclosed. Refer to the AK-MST instruc- tions for field installation. 12 I Majestic® BR/BC Series. ❑ 6. INSTALLING THE CHIMNEY PIPE SECTION SYSTEM // IPE RIM Start by attaching the first chimney section to the ` HEM collar on top of the fireplace. LANCE PIPE Install the pipe as pictured in Figure 16. When ��� RIM you get a good lock, you will hear the pipe clearly .-. snap together. Once sections are snap-locked in -�� ��. �___ place, it is extremely difficult to get them apart. Make sure the pipe is firmly snapped and 41" locked together as each pipe section is 4 ,� mounted. I ��It';l y ll When installing elbows, only outer pipe will snap- 1 4 i �, i lock. Middle pipes simply slide into position. Be . o . • '' _ WF558 sure to always attach straps on upper elbow to a Fig. 16. Install pipe, listening for the snap-lock to fasten. structural framing member. See Figure 17. Continue installingthe pipe as required until pipe SUPPORT P P q P P STRUCTURE is installed up through the ceiling. At this point, �__ , 'r -I you must install a firestop spacer. ��I ELBOW _ STRAP (must be tight) CEILING Installing the Firestop Spacer in the Ceiling TA HOLEFRAMING Hole ELBOW STRAP T Atik . A firestop spacer is used to keep pipe spaced properly and required for safety. 1ANGLE FIRESTOP Nail the firestop spacer (at each corner) to the 41111,. framing members of the ceiling hole. Note: A SUPPORT firestop spacer is not required at the roof. ANGLED STRAP STRAP (must be tight) I W F270/271 Hole sizes listed in Figure 13 for angled firestop Fig. 17. Attach straps to a structural framing member. spacers provide minimum required air space to chimney pipe for ceiling thickness up to eight (8) inches. Attic Installation Ceiling Installation When combined thickness of ceiling i ice_ NAILS(4) material, ceiling joists ! JOIST and flooring materialFIRESTOP exceeds eight (8) 1 / --- SPACER inches, adjustments !/ must be made in �/ ' f FIRESTOP SPACER JOIST i i framing to assure that I 1 minimum air spaces to chimney are I I NAILS(4) maintained. IWF285 Fig. 18. Installing firestop spacer. 13 Majestic® BR/BC Series Proper Firestop Spacer Installation Figure 18, Page 13 shows different installation — procedures for both an area that is an attic and ATTIC an area that is not an attic. INSULATION SHIELD I 1 NAILS 1 I (4 required) If the area above the ceiling is not an attic, I I position the firestop spacer with the flange on the ceiling side and the angled portion extending up into the hole. "1 JOIST If the area above the ceiling is an attic, position the firestop spacer with the flange on the top of BASE the framed hole and the angled portion extending CEILING FLANGES down into the hole. IWF263 Fig. 19. Attic shield installlation (Canadian requirement). Firestop spacers are not available for nor are they required on vertical walls. will support the weight of the chimney. A chimney support is 2-1/2" long when installed. Consider DO NOT put any sealant around the area where this dimension when determining how many the outer pipe slides through the firestop spacer. straight chimney sections are needed. If you seal this area, it may cause a fire hazard. Note: Chimney supports are generally used in long runs in a chase installation. Canadian Requirements for Insulation Shield Additional Ceilings In Canada, an attic insulation shield is required to If you encounter additional ceilings, repeat same prevent attic insulation from contacting the chim- steps required for first ceiling installation. See ney section. Framing dimensions for the chimney firestop illustration on Figure 18, Page 13. hole should measure 141/2" x 141/2'. An attic shield MUST be installed on top of attic joists Penetrating the Roof (above the floor level). See Figure 19. Run pipe to roofline. Since chimney system must Install the attic insulation shield with the flanges be vented to the out-of-doors, you must use an on its base extending down into the framing hole. approved Majestic termination. Nail each corner of attic insulation shield to the framing members of the ceiling hole using 8d If a chase is used, refer to the installation manual nails. Attic shields are not required at the roof. provided with the termination cap. Continue Installing Pipe to Complete Run Locate Chimney Centerpoint On Roof Continue attaching pipe sections to complete Use same procedure detailed in locating center system to next level always being careful that the point of the flue system. pipe is firmly snapped locked in place before Drive a nail up through roof at the center point. proceeding to next pipe section. This will determine center point on outside of the roof. Chimney Supports If chimney supports are required, they are in- Cut and Frame Roof Hole stalled the same as elbows. Nail chimney sup- Size of roof hole varies with the type of chimney port straps to adjacent structural framing, as termination installed. Refer to installation instruc- shown on Figure 9, Page 8. Bend straps as tions provided with Majestic chimney termination necessary and make sure they are secure so they to find correct size of roof hole. /4 Majestic® BR/BC Series There must be a 11/2 inch air space between for local building codes. You must check your outermost portion of chimney sections and any local building codes to determine specific require- adjacent combustible surfaces. (Combustible ments for your city or state. Note: Other building surfaces include burnable materials such as: materials may be required in addition to Majestic ceiling members,joists, flooring, combustible Firestop Spacers. insulation and roof structures.) WARNING: DO NOT PACK REQUIRED AIR Finishing SPACES WITH INSULATION OR OTHER MATE- CAUTION: All joints between the finished wall RIALS. and the fireplace surround (top/sides) must be Mark an outline of the roof hole around the center sealed with non-combustible material to prevent of the point nail. Note: Hole dimensions given in cold air leakage into the room. Only non-combus- the chimney top installation instructions are tible material may be applied to the facing of the horizontal dimensions; therefore, the hole size fireplace surround. (Black painted area) See must be marked on the roof accordingly. Figure 20. Cover the opening of the installed chimney so Air Space Clearances debris cannot get into the system. Combustible framing material MUST NOT Cut and frame the hole. It is good practice to use penetrate AIR SPACE (shaded areas). framing lumber that is the same size as the rafters. Install the frame securely because the chimney top and flashing anchored to the frame must be able to withstand heavy winds. 11/2" k 1 6 STANDOFF— ` Install Remainder of Chimney Sections . v Since you have already preplanned the height of tKavi—�` " '-—T Yz" air space your termination according to the Ten Foot Rule, to sides continue to install pipe to the predetermined ;:".46,, , " - — — — ,04 height. FRONT VIEW SIDE VIEW Check the chimney top installation instructions for details on how high above the roof top the chim- ney sections (all pipes) should extend. FIRESTOP WALL Y'AIR SHIELD SPACE TO BACK [:.I7. INSTALLING TOP HOUSING r.� rt� OR TERMINATION / J.-% \1 �� /z"AIR 4,10, SPACE Follow the installation instructions provided with ' ?104k . TO SIDES the Majestic chimney termination you have �;;k�' �' selected. m/ ,.' gY 4.Installing Chimney In a Chase � - Refer to Figure 5, Page 5 for an illustration of a typical chase installation. o'CLEARANCE Only noncombustible TO FLOOR material may be applied CAUTION: Treatment of firestop spacers and as facing to the black HEARTH construction of chase may vary with type of fireplace surround. EXTENSION WF559 building. These instructions are not a substitute Fig.20. Minimum clearances to combustibles. 15 Majestic® BR/BC Series (Chimney Components con't.) Canada Component Description Model Number Chimney Collar Enclosure Installs on the over the chimney collar" of the CCE-SK fireplace; provides outside air to assist in cooling the chimney system. Attic Insulation Shield Used to prevent insulation from coming in AIS-SK contact with the chimney system. SK8 Chimney Sections Used to build chimney systems exposed above SK818CAN (1' Long) roof. SK84CAN (4' Long) 45° Chimney Elbows Provides 45° offset and return. For Canadian SK845/2 installations only. For use with SK8 chimney only. (Maximum use of 2, or 1 pair.) 22 . , W „.____.„ MAJESTIC.. (-1 'ireplaces The following chart represents the offset Addendum for New and rise dimensions for the new crimped 1 style wood burning elbows. These elbows Wood b u rn i n g differ visually from our existing elbows by the crimps on the narrow edge of the Crimped Elbows bend. If the elbows you received have Model names for new elbows: these crimps, use the chart below. If you 830SK/2 (new SK elbows) have received the old style elbow, disre- 1130CF/2 (new 11" elbows) gard this addendum and refer to the stan- 830S/2 (new triple wall elbows) dard installation instructions. 30° Elbow Offsets N OFFSET E o E a iia 1' 1 1/2' 3' 4' 6 cn Offset Rise y // RISE 0 0 0 0 0 3 3/4" 14 3/4" 1 0 0 0 0 9" 23 3/4" / 0 1 0 0 0 12" 29" 2 0 0 0 0 14 1/4" 33" 1 1 0 0 0 16 1/4" 38" NM 0 0 1 0 0 21" 44 1/2" FP809 2 1 0 0 0 22 1/2" 47 1/4" o 0 0 1 0 27" 55" 30° Elbow Offsets o 1 1 0 0 29 1/4" 59" aTi r 1 0 0 1 0 32 1/4" 64" E 0 0 1 0 1 0 35 1/4" 69 1/4" 0 0 2 0 0 38 1/4" 74 1/2" 1' 1 1/2' 3' 4' U (7) Offset Rise 1 1 0 1 1 42 1/4" 81 1/2" 0 1 0 3 2 84 3/4" 155" 0 0 1 1 1 45 3/4" 87 1/2" 0 0 2 2 2 87 3/4" 160 1/4" 0 1 2 0 1 48" 91 1/4" 0 1 3 1 2 90" 164" 0 0 0 2 1 51 3/4" 97 3/4" 0 0 1 3 2 93 3/4" 170 1/2" 0 1 1 1 1 54" 101 3/4" 0 1 2 2 2 96" 174 1/2" 0 0 3 0 1 57" 107" 0 0 0 4 2 100" 181 1/2" 0 1 0 2 1 60" 112 1/4" 0 1 1 3 2 102" 185 1/2" 0 0 2 1 1 63" 117 1/4" 0 0 3 2 2 105" 190" 0 1 3 0 1 65 1/4" 121 1/4" 0 1 0 4 2 108" 195 1/4" 0 0 1 2 1 69" 127 3/4"_ 0 0 2 3 2 111" 200 1/2" 0 1 2 1 1 71 1/4" 131 3/4" 0 1 3 2 3 114 3/4" 207" 0 0 0 3 1 75" 138 1/4" 0 0 1 4 3 118 1/2" 213 1/2" 0 1 1 2 2 78 3/4", 144 1/2" 0 1 2 3 3 120 3/4" 217 1/4" 0 0 3 1 2 81 3/4" 149 3/4" 0 0 0 5 3 124 1/2" 223 3/4" THE W MAJESTIC PRODUCTS COMPANY 475 Admiral Blvd •Mississauga,Ontario,Canada L5T 2N1•905-670-7885 1000 East Market St•Huntington,IN 46750-2579•219-356-8000 http/Awry majesticproducts.com ©Majestic Products Company 20000738/199 MAJES11CTM C zre//d =s r ;..':,'..r. N.,.µ ,i r . LIMITED WARRANTY & 30 YEAR PROTECTION PLAN`* ° For MAJESTIC® PRE-ENGINEERED Fireplace Systems The Majestic Products Company("Majestic")warrants its This warranty is subject to the following conditions and limitations: MAJESTIC®Pre-Engineered Fireplace("Fireplace")and the (1)This warranty is extended only to a Fireplace installed in the Majestic-supplied firegrate,glass doors,outside air system,fan continental United States,the state of Alaska and Canada;only if motor,and liners to be free from defects in material or workmanship, and so long as the Fireplace is installed according to the installation as follows: instructions furnished with the Fireplace,and operated at all times , under normal conditions,use and service according to the operative A.Fireplace and Chimney Components:(exclusive of Majestic- instructions furnished with the Fireplace,and only if and so long as supplied firegrate,glass doors,outside air system,fan motor,and the Fireplace is not removed from its original installation. liners all of which are covered by separate warranties under (2)This warranty is non-transferrable,and is made to the original paragraphs B through D below):At its option for a period of thirty(30) owner,provided that the purchase was made through an authorized years from the date the Fireplace is installed,Majestic either will pay supplier of the Company. to the consumer the then current wholesale price of such defective (3)The sole and exclusive remedies for breach of any warranties part;or, hereunder shall be for the repair,replacement or provision of a (1)For a period of five(5)years from the date the Fireplace is replacement part at Majestic's then current list price, FOB Majestic's installed,Majestic,at its option,will repair or replace any defective factory,for any defective part as specified in paragraphs A through part without charge. D,or the payment to the consumer of the then current wholesale (2)Thereafter,through the 10th year after the date the Fireplace is price of such defective part. installed,if replacement parts are available,Majestic will provide a (4)Majestic shall not be liable for damage from any smoking of a replacement for any defective part without charge for the part itself. MAJESTIC Pre-Engineered Fireplace System related to environ- The consumer must pay for everything else other than the part. mental geographic conditions(such as,for example,nearby (3)Thereafter,through the 30th year after the date the Fireplace is structures or roof peaks,trees,hills,or mountains), inadequate installed,if replacement parts are available,Majestic will provide a ventilation,or negative air pressure in the place where the Fireplace replacement for any defective part at a cost to the consumer of system is installed,related to any mechanical system(such as,for Majestic's then current list price,FOB Majestic's factory. example,furnaces,fans,air conditioners,clothes dryers,etc.) (5) Except as otherwise expressly specified in paragraphs A B.Firegrate,Glass Doors,Outside Air System: through D,NONE OF THESE WARRANTIES COVER,AND For a period of 90 days from the date the Fireplace is installed MAJESTIC SHALL NOT BE RESPONSIBLE FOR,ANY CON- Majestic,at its option,will provide a replacement for any defective STRUCTION, INSTALLATION,LABOR,TRANSPORTATION OR part,without charge for the part itself,FOB Majestic's factory,(The OTHER COSTS OR EXPENSES ARISING FROM A DEFECTIVE consumer must pay for everything else other than the part,)or pay to PART,ITS REPAIR OR REPLACEMENT OR OTHERWISE,NOR the consumer the then current wholesale price of such defective part. SHALL MAJESTIC IN ANY EVENT BE RESPONSIBLE FOR ANY INDIRECT,INCIDENTAL OR CONSEQUENTIAL DAMAGES C.Fan Motor: EXCEPT TO THE EXTENT REQUIRED BY LAW. Some states do (1)For a period of one(1)year from the date the Fireplace is not allow the exclusion or limitation of incidental or consequential installed,majestic,at its option,will repair or replace any defective damages,so this exclusion or limitation may not apply to you. part without charge,or pay to the consumer the then current NO IMPLIED WARRANTIES, INCLUDING THE IMPLIED wholesale price of such defective part. WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A (2)Thereafter,through the 30th year after the date the Fireplace is PARTICULAR PURPOSE,SHALL REMAIN IN EFFECT AFTER installed Majestic,at its option,if replacement parts are available,will THE EXPIRATION OF THE WARRANTIES SET FORTH IN provide a replacement for any defective part at a cost to the PARAGRAPHS A THROUGH D. Some states do not allow consumer of Majestic's then current list price,FOB Majestic's factory, limitations on how long an implied warranty lasts,so this limitation or pay to the consumer the then current wholesale price of such may not apply to you. defective part. In orderto,obtain performance of any of the above warranty obligations write to Majestic at this address: D.Liners(Refractory or Metal): f �e.Majestic Products Company (1) For a period of two(2)years from the date the Fireplace is '7'''',440:100 E.Market Street installed,Majestic,at its option,will repair or replace any defective Ffuntington,IN 46750-2579 4P.. fk _ part without charge,or pay to the consumer the then current Attention:Director of Technical Services wholesale price of such defective part. Since local building requirements may vary greatly throughout the , (2)Thereafter,through the 30th year after the date the Fireplace is country,users of Majestic products should determine in advance installed majestic,at its option,if replacement parts are available,will whether there are any building code restrictions on the use of a provide a replacement for any defective part at a cost to the specific product.MAJESTIC MAKES NO REPRESENTATION OR consumer of Majestic's then current list price,FOB Majestic's factory, WARRANTY REGARDING,AND SHALL NOT BE RESPONSIBLE or pay to the consumer the then current wholesale price of such FOR,ANY BUILDING CODE COMPLIANCE. defective part. The foregoing warranties give you specific legal rights and you may also have other rights which vary from state to state. MAJESTIC PRODUCTS COMPANY O The Majestic Products Company 475 Adniral Blvd•Mississauga,Ontario,Canada L51 2N1•905-610-7865 74-12-944/1098 1000 East Markel Si.•Huntington,IN 46750 USA•219-356-8000 http/I www maiesticproducls can