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HomeMy WebLinkAbout1993 - Generator ,_. BUXTON SERVICE, INC. F. 514 GREAT ROAD - ACTON, MASSACHUSETTS 01720 1 ‘ - r Telephone Acton— CITan. 14, 1993 i 1, Area Code: 61763-2543 'p T v � 634042 //`, t yw a ` QUo do. I We will supply two Model L55FPH4 55KW Katolight Propane generator sets , to-gether with two 225amp Lake Shore automatic transfer switches as listed below: Two Model L55FPH4' 55KW, 120, 24pv, Katolight propane generator set , 120/24Qv, AC , 60 hertz, 68 .7KVA, three phase , .8 P .F . , _='1800rpm with solid state automatic voltage regulator. Model 43230-P 3" I .D. Residental side inlet Nelson mufflers }. Mode10110-22-312-S 3" I .D. stainless steel flexible exhaust Yconnection 15 " long male threathed both ends Model 9YPMF 12volt 12volt lead acid battery 645 cranking amps Universal engine block heater 1000watts 120v with adjustable =thermostat from 90 degrees to 190degrees F . 1L IMPCO propane carburetor with IMP-50 Max-Trol valve , 12volt _ `-gas solenoid valve and flexible gas connection 1" I .D t KASSEC automatic starting controls with cyclic crank set for four cranks of 45 sec . then cranking limiter, locks out starter to be reset by placing switch in off position. High water temperature , -low oil pressure, and overspeed with four failure lights Lima generator, 55KW, 68 .7KVA, 120[24n three phase, AC , 60 hertz, -= .8 P.F. , 1800rpm with SE100A solid state automatic voltage regulator. `` Generator mounted control panel containing: AC-voltmeter, AC-ammeter 'Phase selector switch , Frequency meter - dial type- running time meter, water temp ga, oil pressure ga, Dp-ammeter, four failure lights zFAuto-off-manual switch , 200amp 3 poles circuit breaker. Lake Shore automatic transfer switches , NEMA #1 enclosure for indoor wall mounting, 120/? QV, three poles with solid neutral , UL_listed with accessories: Time delay to start-adjustable test switch pr Time delay to emergency-adj engine start contacts Time delay .4, norm1.l- adj . phase failure relay x-> Cooldown ti- er - adj 12v battery charger ,:Submitted by: Bu in Serv' J- I A, 47 : ` d 'I : KATAL T • 44s r,. b I stems it KATOLIGHT'S SPEED MONITOR SM124 PROTECTS GENERATOR = SETS AGAINST R.-SET , NO ENGINE OVERSPEED "'° "' K T c tic 120V � OM OUGHT SPEED MQNITQq">H pN TRIP FREQUENCY SPECIFICATIONS N gn. � KATQUGNTtpRPpgAT � MANKATO.MINNESOTA. • Construction: Epoxy Encapsulated I • Voltage: 12 or 24 VDC Part #35083 • Sensing: 120 VAC • Accuracy: ± .5 Hz • Operating Trip Point: 66.5 or 71 Hz (Selectable) • Switch Contact Rating: .6 Amp 120 VAC Resistive 2 Amp 40 VDC • Operating Temperature: —40 to +70°C. —40 to —158°F. • Current Draw: .07 A max. • Mounting: 2-Holes Dimensions 1.3" J .8' 2.5" f1-41 3.5" ►1 CONTACT: 3201 THIRD AVENUE, P.O. BOX 3229 KATO L I G H T CORPORATION MA50 N 625--7973 • FAX:-3229 (507) 625-2968 • TELEX: 29-0787 Dependable Electrical Generating Equipment For Over 35 Years. Form SM-888 T-1 T __1 I I I I I I I ee[e 12OVAC eee DC C 71 66 C 71 66 H r- w Lu UIDCI >INCI C INOIaWC UI DCI`..-4 NCI C INOI CWC eeeeeee eeeeeee �� N.O. �-v— --\� N.O. 120 VAC 120 VAC • • + / N.C. • v ` N.C. — OPEN OPEN TO — TO RESET RESET T- T- I I I I I I f G e e Ground eee Dry Contact C 71 66 C 71 66 f- I- UIDCIr>IN.C.I C IN.O.I ¢_ 8I DCIN>INCI C INOI it eeeeeee eeeeeee 120 VAC \--1-V— `1-/ N.O. /-v— --\..../ NO 120 VAC U COM + ../ NC • 4 v N.C. • c)--0-- • :),_.---p— OPEN — TO OPEN RESET TO T- T— RESET Alternative Applications ' NOTE: Install jumper between Common (C) and 66 or 71 to select trip frequency. (PAC`� ' �" •s. t',' : r * 'i---3',„.• + , x', .4:: h fix. � .: KT• T K;ATOLIGHT t g..R... STANDARD 45 SERIES ' ? d '1it :-, Y 'Q{Y.Y J tri". ' : +fir,-- FREQUENCY AMMETER ,, METER VOLTMETER :=>._ a t } �Sp ' atx I # r r. Jif a _a p Yac 3(q63 6o''ti, • c • VOLTMETER ..._-..a---.` AMMETER SWITCH FAILURE LIGHTS S. �,- 5 ENGINE ;`A`. ® '„..., . CONTROL SWITCF . 4,,„„. , , -,,,,:-. - . . 0 C A HOUR METER WATER '''\----ti-t TEMPERATURE OIL PANEL ,* PRESSURE LIGHT BATTERY SWITCH CHARGING (Optional) AMMETER STANDARD EQUIPMENT Voltmeter— 31/2” 2% Accuracy Vibration / Shock Mounts (4) Ammeter — 31/2" 2% Accuracy Engine Control — KASSEC, 12 or 24 volt DC with Frequency Meter— 31/2" 58-62 Hz Reed cyclic cranking timer, 4 engine shutdowns with four Combination Volt/Ammeter Selector Switch failure lights(overcrank, overspeed, low oil pressure — 4 Position 3 Phase and high engine temperature), 3 position mode or Ammeter (only) — 3 Position 1 Phase switch (auto-off-manual). Engine control is designed Engine Gauges — for switch grounding on failure. Charge Rate Ammeter Water Temperature Oil Pressure Running Time Meter • The Katolight Standard 45 Series Control Panel is a complete package, ready for installation. The panels have - been designed and tested to insure a reliable quality product, a Katolight tradition. When ordering, the follow- !' ing information must be provided to properly size the metering and DC control voltage for your application. Generator — KW — Voltage — Frequency — Phase — Wire Engine — Make — Model No. — Battery Voltage EGSA EEECTROL GENERATING ma ASSOCIAATION Form SCP45-789 CONTROL PANEL DIMENSIONS ' 18" r 10" r- 121/2" L3"- -' 12" L3„ .2:5r r T L-51/2" �_ 9" _T OPTIONAL EQUIPMENT 1. Emergency stop button (red mushroom knob). 2. Alarm buzzer with silencing switch. 3. Auxiliary relay for dry contacts (2 max.). *4. Low water level shutdown. 5.Panel lights with switch. * Low water level shutdown is paralleled with High Engine Temperature Light on Control Panel. Katoljght will custom-build control panels for applications requiring features not found in the Standard Control Panel. For more information consult the factory. Materials and Specifications May Change Without Notice. KATOLIGHT CORPORATION PAC ' 3201 Third Avenue P.O. Box 3229 Mankato, Minnesota 56002-3229 Phone: (507) 625-7973 Telex: 29-0787 FAX: (507) 625-2968 Printed in U.S.A. • 7 > i EMI m� Z X1111 0 :.\\V dig V Ul q o O OMB b. Z I >m= ��� r,,nc Z 0 m CO > r O X ... .4• 111.1.1,173 < • pi ` r `Jx r Cr) • o i a + 1 . _ ><o -1 Z 0 In 0 , • r r- . C <rn —I> r rk� 1,. O ria 0 rri _ o r-_ _ c( Nam -IC - >n r CI _ Z >r, = rn o m = Ci o 0. ->-1 -, fTi r. , ,.' 7 '-7 W ° gi 'El ° � -` > . n .-1r- (D a n -4 O N '� O< al O <t r i � r• I rD -< N C. - rr ^O N -. 7 9 O^( C rr co ^ . r•� O r. 7t n = r• c.1 CJ) .7 r C. 7 p-, < J C `< r• (D (D O N JZ, O C D+ ti rr rr Oji O i '11 m r- C C'C> -� , r• (o r. rn E ) ---< C N G G r. O F i J � C Q o'G lJr( Z ° r n n n m7.> CJ CJ r< !'t 0 r rl rl (D M C a C C C 7 rl rc . 1 rc Z r. (o (o o, C— "rr. • o a o or. K....._,..,-(%_______,"--'F1 SII IIz . o r 9 c r• 4-- 3 \ _ < c 7 O n v, ri . r...% C O- -i n n X > G Irl 11! C ' LE- RIC H1gAAri. a ' • THERMOSTAT CONTROLLED 14 Gemco Engine Heaters are designed for all night use on both small or large passenger cars and light trucks. The large units may be used for 1 to 2 hour warm-up periods. 1 ; Gemco 400-A 400 Watts 115 Volts I Gemco 600-A 600 Watts 115 Volts I:I1 `°' Gemco 900-A 900 Watts 115 Volts i -- Gemco Heaters are thermostatically controlled to protect the heater from burning out if circulation through the unit is restricted. II .- /�` THERMOSTAT CONTROLLED Universal Electric Heaters may be used for 1/2 to 1 hour warm-up periods on passenger cars, trucks and heavy equipment motors. '""'"" Heaters may also be left on all night without fear of overheating. • Iii • UH-07-M 750 Watts 115 Volts / i -- JH-10_Af 1000 Watts 115 Volts •1, *UH-15-M 1500 Watts 115 Volts ?• *UH-22-0 2250 Watts 115 Volts .`: *UH-30-C 3000 Watts 115 Volts _ " 'Available in 230 volts if specified. jY CAUTION: Adequate wiring must be provided for the UH-22-C -2250 Watt & UH-30-C -3000 Watt heaters. a UH models are equipped with a thermostatically controlled safety switch to prevent overheating. i, :.2VERSAL PROPANE/BUT ., 11 HEATERS Universal Gas Burning Heaters are for locations where electricity is not available. Can be used for quick warm-ups or all night use on trucks,tractors and heavy equipment.Adjustable for high or low flame. 'PG-25-RSV. . 10,400 BTU @ 8 PSI Propane Gas 'PG-55-RSV. .28,000 BTU @ 8 PSI Propane Gas *Includes 100%Safety Shut Off Valve, Regulator and Pressure Gauge. „" Maximum fuel consumption: One gallon per four hours. Lr 1[,! Not recommended for indoor use. 1 PGI-6 Electric Ignitor(Available as an option on above Propane Heaters) ", '` • t Universal 59-T adjustable thermostat. 115-230 Volt-30 amps. Designed for use on emergency stand-by equipment with Univer- . •..,+ sal or Gemco electric heaters to maintain the engine at uniform ` temperature. �7p,-,::GEMCOx LECTRIC HEATS 17'- 4, ,,:max _._ rZ.ifiltti .:.I.. . . 1 • THERMOSTAT CONTROLLED 11 Gemco Engine Heaters are designed for all night use on both small ! h or large passenger cars and light trucks. The large units may be used for 1 to 2 hour warm-up periods. Gemco 400-A 400 Watts 115 Volts 1 1 Gemco 600-A 600 Watts 115 Volts I `�' Gemco 900-A 900 Watts 115 Volts i --- Gemco Heaters are thermostatically controlled to protect the heater from burning out if circulation through the unit is restricted. THERMOSTAT CONTROLLED Universal Electric Heaters may be used for 1/2 to 1 hour warm-up periods on passenger cars, trucks and heavy equipment motor . '""'", Heaters may also be left on all night without fear of overheating. / ,,1I UH-07-M 750 Watts 115 Volts 04 • c---''UH_10UI'- - 1000 Watts 115 Volts a 'UH-15-M 1500 Watts 115 Volts •1:, 'UH-22-C 2250 Watts 115 Volts d 'UH-30-C 3000 Watts 115 Volts . 'Available in 230 volts if specified. ' CAUTION:Adequate wiring must be provided for the :y UH-22-C -2250 Watt & UH-30-C -3000 Watt heaters. UH models are equipped with a thermostatically controlled safety switch to prevent overheating. 1 ,• '' w \LI, ,t•:•-aa Universal Gas Burning Heaters are for locations where electricity is not available. Can be used for quick warm-ups or all night use on trucks,tractors and heavy equipment.Adjustable for high or low flame. 'PG-25-RSV. . 10,400 BTU @ 8 PSI Propane Gas 'PG-55-RSV. .28,000 BTU @ 8 PSI Propane Gas 'Includes 100%Safety Shut Off Valve, Regulator and Pressure Gauge. Maximum fuel consumption: One gallon per four hours. bi Not recommended for indoor use. , • u ' [t PGI-6 Electric Ignitor(Available as an option on above Propane Heaters) ' '74`71,-,:413'";TFTV,Tiliptli'l C i: i 1 0 iTikti ha; - { "` :;1 c • j Universal 594-T adjustable thermostat. ,r 115-230 Volt-30 amps. Designed for use on emergency stand-by equipment with Univer- .% sal or Gemco electric heaters to maintain the engine at uniform temperature. 37. X rte.;ti«* ';.,--41t.'4, . t-'4 '''-e. 4 45:0s�r.�'-•. __ VOLTAGE REGULATOR 1.., • ... : . ., . INSTRUCTION o .. , MANUAL FOR � SE100A ,, rcS c:i ij`tnt am lb4 0 _ i. cc o •� Q � < *° i8- i 'i 3 THE LIMA LINE r=.aome '"' o�� MAR HDN c EIL_ECTFi•C WARNING EMI Suppression Internal electromagnetic Interference filter (EMI TO PREVENT PERSONAL INJURY OR EQUIP- filter). MENT DAMAGE, ONLY QUALIFIED PER- SONNEL SHOULD INSTALL, OPERATE, OR Frequency Compensation Roll-off at approx. 55 SERVICE THIS DEVICE. Hz at 60 Hz operation and 45 Hz at 50 Hz CAUTION: DO NOT megger or high-pot the gen- operation. erator with the regulator connected. DO NOT high- pot the regulator. Operating Temperature -40°C to +60°C Storage Temperature -65°C to +85°C INTRODUCTION Power Dissipation 8 watts maximum GENERAL DESCRIPTION Size 3.92L x 2.65W x 1.30H The SE100A voltage regulator is a sealed electronic Weight 14 oz. voltage regulator which controls the output of a brushless ac generator by regulating the current into the exciter field. INSTALLATION SPECIFICATION ' Sensing & Power Input 190-240 Vac 500VA MOUNTING Output Power - 63 Vdc at 4 Adc (252w) The SE100A voltage regulator can be mounted in any plane. See Figure 1 for mounting dimensions. Continuous MOUNTING DIMENSION MOUNTING DIMENSIONS FOR LABEL SIDE UP FOR LABEL SIDE DOWN Output Power- 105 Vdc at 7 Adc (735w Forcing (1-min) with 240 Vac input 3.562.35 0.32 —ass power) 0.38 Dia, 1s5� © o o voltage +Stability o 27 Regulation 1.0% Adjust Access 2.31 Access 2.31 Exciter Field 15 ohms minimum ©Hole Hole j —j) Resistance 100 ohms maximum Figure 1 Voltage Adjustment 171-264 Vac Range EXCITER FIELD POWER CIRCUIT Connect the regulator wire F+to the generator F+or Remote Voltage ±10% with 1000 ohm Fl field terminal. Connect the regulator wire F- to Adjustment Range rheostat the generator F-or F2 field terminal.See Figure 2 for ±5% with 500 ohm typical connection diagram. rheostat minimum 1/2 watt rated Note:The DC resistance of the exciter field must be greater than 15 ohms but less than 100 ohms. Voltage Buildup Internal provisions for INTERCONNECTION DIAGRAM FOR automatic voltage build 416/480V OR 208/240V GENERATOR up from generator 0 T1 residual voltage as low T9 0 -i2 as 10 Vac. T7J -0 T3 Optional 1000 ohm Overexcitation Shutdown The regulator turns off F1 F 5a 250V Fuse 1/2 watt remote when: The exciter field 3 CWe voltage adjust. F_ 4 voltage exceeds 100±5 —F+ HZ 1 IVAR Vdc for a time inversely Connect HZ leads I (I) for 50 Hz operatIonII((.Ii 1A proportional to voltage Cut VAR jumper Voltage and connect remote or instantaneously if iFtegulator voltage adjust leads. the exciter field voltage exceeds 135±5 Vdc. Figure 2 IN i imi im••s.iii......L ritilia 11 p® ! `_ 3600S 485 Electric Company, Inc. INSTALLATION, OPERATION AND MAINTENANCE MANUAL TYPE SER Brushless AC Synchronous, Externally Regulated Alternator Frame 361 , 441 -120011000 RPM Frame 360, 440, 580, 680, 680x-180011500 RPM ® Q 0 Ci 0�fpli �� lllllllllp A���1111�� n o/ O • 0 0 The Lima Electric Co-, Inc. y� o C\ P.O. Box 918 Lima, Ohio 45802 �� (419) 227-7327 1� TELEX 242433 \�i 0 Making Energy Work for You Service Manual 36005 DIAGRAM E DIAGRAM F 12-Lead Unit, Low Voltage,Wye Connected,3 Phase 10-Load Unit,High Voltage,Wye Connected,3 Phase Connect the following sets of terminations: Connect the following sets of terminations: Ti and 17 to form LI 12 and 18 to form L2 T4 and T7 TS and T8 T6 and T9 TI isll T2 is L2 T3 is 13 T3 and T9 to form L3 OUTPUTS: 277 V,10 480 V,30 14, T5, T6, T10, Ill and 112 to form LO •T1(1I) 11 to LO LI to 12 • L1 OUTPUTS: 120V, 10 20$V,30 L2 to l0 l2 to L3 T7 •TI L1 to LO LI to L2 IL3 to LO 11 to l3 L2 to LO L2 to LT •T4 L3 to 10 Li to L3 •17 CAUTION: Properly insulate all unused terminations T10 T4 CAUTION: Properly insulate all unused (LO) terminations T10 T.2 l0 •T5 • T9 T8 T6 • • T5 T9• TII • T2 • • • T6 T3• T2 L3• • l2 (L3) (L2) T3 • • T8 DIAGRAM H 12•lead Unit,Low Voltage,Delta Connected, 1 Phase DIAGRAM G Connect the following sets of terminations: 10-Lead Unit,Low Voltage,Wye Connected,3 Phase T2, T8,16,112 and Insulate Connect the following sets of terminations: Ti,T5,17,Til to form 11 T3,T4,T9,T10 to form L2 Ti and 17 to form L1 12 and T8 to form L2 L1 13 and T9 to form 13 OUTPUTS: 120 V. 10 14, TS, T6 and TIO to form LO 11 to L2 •Ll OUTPUTS: 139 V, 10 240 V,30 111 • • T1 CAUTION: Properly insulate all unused 17• ••T1 L1 to LO L1 to L2 terminations L2 to L0 L2 to L3 ip• .16 - L3 to LO LI to L3 18 • • T4 CAUTION: Properly insulate all unused LO •T4 terminations • • 12 T10 •T5 T10 • 16 • • T3 19• W.12 • 12 TO l3• T3• •18 •12 T12 • • T9 DIAGRAM I DIAGRAM 1 12-Lead Unit,240 Volt,Zig Zag, 1 Phase 12•1.ead Unit,480 Volt,Zig Zag, 1 Phase Connect the following sets of terminations: Connect the following sets of terminations: 12,T8, T6, 112 and Insulate T1, 77, to form LI T4 and T7 T2 and T12 T6 and T9 TS and 78 T3,T9, to form L1 Ti• L1 T10. T11 to form LO LI T1 is ll T3 is L2 T4, T10, TS, TI1 to form LO T7 • • T1 OUTPUTS: 120 V, 10 240 V, 10 OUTPUTS: 210 V, 10 4W V, 10 LI to LO LI to L2 L1 to LO LI to L2 14• 12 to LO L2 to L0 17. CAUTION: Properly insulate all unused CAUTION: Properly insulate all unused terminations T10 • •• 14 terminations TIO •T11 T11 .• 10 LO T8 ilk 18 • 15 TS• • • T2. • 1i2.\\..)____ i •T3 T9 112 • L2 T6 • Page 6 T9 12 T3 Revised 5-85 Bulletin No.74302 Residential "200" Level Exhaust Silencers NELSON 45 ■■ Attenuation Curve o C-7 0 "F" Mounting Flange 4u ■■ �_� Standard in sizes 4"to 22". Drillingmatches ■■■■■■■■ �� 125/150# ASA standard. 35 C° 30 ■■■■■■■■ "P" Pipe Ends NPT ends offered in sizes 3/4" through 4". ■■III•■■■. o Companion flanges available for 4"to 14". `0 25 PIP11.1.'.-- ___ C Q 20 a d 15 —.ANOMIE 1111111111.1INft.— 10 � IIII PRESSURE DROP: 5 24 0 20 31.5 63 125 250 500 1K 2K 4K 8K w 18 Octave Band Center Frequency(H?) 3 16 , /LL Application: 14 Nelson Residential Level Silencers are designed = to reduce total engine exhaust noise 18-25 z 12 dB(A). These silencers are recommended o 10 / where moderate silencing is required. a Construction: w 8 Mild Steel: Nelson silencers over 26.1 O.D. are 7 fabricated of mild steel as standard material. . 6 Maximum operating temperature is 1100'F. a a Aluminized Steel: Nelson silencers through 26.1 O.D. are fabricated of aluminized steel as stan- 2 dard materials. This material has superior cor- rosion resistance as compared to mild steel. o 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Maximum operating temperature is 1250F. EXHAUST GAS VELOCITY IN THOUSANDS(FT/MIN) Silicon Aluminum Paint: Nelson silencers through 26.1 O.D. are given a coat of high Note: When figuring pressure drop for side inlet or middle side heat resisting silicon aluminum paint. inlet add 3" H2O to back pressure shown on above curve. Gray Primer: Nelson silencers over 26.1 O.D. are given a coat of high heat resisting gray primer as standard paint. Sample Specification: The silencer is to be a Nelson Residential "200" Level Silencer constructed of aluminized steel (26.1 inch body diameter and smaller)or mild steel(larger than 26.1 inch body diameter)with all welded construction and suitable for mounting in any position. The silencer shall be complete with the following Nelson accessories: • TYPE 1 TYPE 3 A i G E } j i�! [ ,l _ E !moi-{- I _ F r' .+yta.. 1 1 I��I- \ ' J � D + D A B D. E F. A B D E F Nominal Body C Over Offset Offset G Nominal Body C Over Offset Offset G Model Inlet Dia. Body All To To Inlet Model Inlet Dia. Body All To To Inlet Number Dia 0 D Length Length C/L C/L Length Number Dia. O D Length Length C/L C/L Length •41220 2" 8.1 31.6 35.6 1.3 1.3 2.0 43220 2" 8.1 31.6 33.6 3.3 0 2.0 •41225 21/2" 9.0 37.8 42.8 1.5 1.5 2.5 43225 21/2" 9.0 37.8 40.3 3.9 1.5 2.5 '41230 3" 10.1 38.0 4.4.0 2.8 2.8 3.0 "4323 3" 10.1 38.0 41.0 4.0 1.8 3.0 41235 3' " 10.1 44.0 50.0 2.1 2.1 3.0 � 4M35. 31/2" 10.1 44.0 47.0 -4.5 2.1 3.0 •41240 - 4" 10.1 49.0 55.0 2.5 2.5 3.0 43240 4" 10.1 49.0 52.0 5.0 0 3.0 41250 5" 14.1 43.4 51.4 3.6 3.6 4.0 43250 5" 14.1 43.4 47.4 5.7 2.6 4.0 41260 6" 14.1 57.4 65.4 3.6 3.6 4.0 43260 6" 14,1 57.4 61.4 6.7 3.0 4.0 41280 8" 22.1 56.0 64.0 0 0 4.0 43280 8" 22.1 56.0 60.0 11.0 0 4.0 41282 10" 22.1 84.0 92.0 0 0 4.0 43282 10" 22.1 84.0 88.0 11.0 0 4.0 41284 12" 26.1 79.0 87.0 0 0 4.0 43284 12" 26.1 79.0 83.0 12.5 0 4.0 41286 14" 36.1 94.0 101.0 0 0 4.0 43286 14" 36.1 93.7 102.3 14.8 0 4.0 41288 16" 42.1 107.0 115.0 0 0 4,0 43288 16" 42.1 102 106 16 0 4.0 41299 18" 42.1 107.0 115.0 0 0 4.0 43299 18" 42.1 107 110 19 0 4.0 41221 20" 48.3 133.0 140.0 0 0 4.0 43221 20" 48.3 133 137 20 0 4.0 41222 22" 54.3 135.0 143.0 0 0 4.0 43222 22" 54.3 135 139 21 0 4.0 TYPE 4 e i A I F / _ i } / G C � D A B D E F. Nominal Body C Over Offset Offset G. Model Inlet Dia Body All To To Inlet Number Dia. O.D Length. Length C/L C/L Length 44640 4" 10.1 49.7 52.4 24.9 0 3.0 44650 5" 14.1 43.8 47.6 21.9 2.6 4.0 44660 6" 14.1 57.8 61.6 28.9 3.0 4.0 44680 8" 22.1 55.9 60.0 28.0 0 4.0 44682 10" 22.1 84.0 88.0 42.0 0 4.0 .44684 12" 26.1 79.0 83.0 39.5 0 4.0 44686 14" 36.1 87.7 91.3 43.8 0 4.0 Nelson P.O.Box 428-HWY 51 West NELSON Stoughton,WI 53589 'Inlet& outlet offset from centerline of silencer as shown Area(608)873-4200 Telex 265-433 in dimension E & F. GT EXHAUST SYSTEMS, INC. PH: .8118=897-1659 SUN VALLEY, CALIFORNIA FAX:.8i8-BBQ O26 -9 7 3 --2.V7L' STAINLESS CORRUGATED FLEX CONNECTORS TYPE 14 - 8 11.1 1251150# ANSI FLANGE (X) SLOTTED I.D. CUFF C STAINLESS FLEX f - -- PART NO. A B C 10-14-212-S 2.0" 12" 2.5" -- - - II 10-14-2512-S 2.5 12 2.5 10-14-312-S 3.0 12 3.0 10-14-3512-S 3.5 12 3.5 10-14-412-S 4.0 12 3.5 1) 125/150# ANSI PLATE FLANGE (see notes) 10-14-518-S 5.0 18 4.0 2) SLOTTED I.D. CUFF 10-14-618-S 6.0 18 4.0 3STAINLESS 321 STEEL CORRUGATED 10-14-818-S 8.0 18 4.0 DIESEL EXHAUST FLEX. TYPE 17 - I .11 6 ANSI PLATE FLANGE (X) FLARED FLANGED I STAINLESS FLEX liii PART NO. A B C A _- _____ Inn 10-17-312-S 3.0" 12" 1 .5" 4 10-17-3512-S 3.5 12 1.5 10-17-412-S 4.0 12 1 .5 1) 125/150# ANSI PLATE FLANGE (see notes) 10-17-518-S 5.0 18 3.0 2) 20 DEGREE FLARED FLANGE 10-17-618-S 6.0 18 3.0 3 STAINLESS 321 STEEL CORRUGATED DIESEL EXHAUST FLEX. TYPE 22 - MALE THREADED PIPE NIPPLES: BOTH ENDS "motB ~ CC -".6- STAINLESS FLEX PART NO. A B C 10-22-07512-S .75" 12" 2.0" AI ' -- _ 111 10-22-112-S 1.0 12 2.0 Mil) _- 111 10-22-12512-S 1.25 12 2.0 10-22-1512-S 1 .5 12 2.0 10-22-212-S 2.0 12 2.0 10-22-2512-5 2.5 12 2.0 1 -,-10-22-312-S 3.0 12 2.5 10-22-3512-S 3.5 12 2.5 10-22-412-S 4.0 12 2.5 1) SCHED 40 MALE THREADED PIPE NIPPLES 10-22-518-S 5.0 18 4.0 2) STAINLESS 321 STEEL CORRUGATED DIESEL 10-22-618-S 6.0 18 4.0 EXHAUST FLEX. It NOTES: 1) STANDARD ANSI FLANGE MAY BE REPLACED WITH A CUMMINS, DETROIT DIESEL, AND/OR CATERPILLAR FLANGE. 2) PIPE NIPPLES MAY BE REPLACED WITH PLAIN PIPE ENDS. 3) ALL WELDING T.I.G. HELI-ARC r. 6 BATTERY SPECIFICATIONS /EBRUA YE 1,199 Supersedes all previous list prices. AND ` Subject to change without notice. IL, ' --....,,, .....,. SUGGESTED .' '- CONSUMER PRICES APPROX. MAX.OVERALL DIMENSIONS PERFORMANCE LEVEL WGT. On Inches and mm) • SUGG. CRANKING RESERVE OTS. GROUP TYPE COLOR FOOT LIST SUGG. PERFORM- CAPAC- OF NO. NO. CODE NOTES PRICE WARRANTY ANCE ITY ACID WET DRY L W H 12 VOLT UNIVERSAL DUAL TERMINAL 24/24F/74 +1024DT WW C 122.95 70 1000 140 - 481/2 - 105/e 270 63/4 171 9 229 +724DT WW C 112.95 70 875 135 - 46 - 26/26R/70 +7000 GG JM 94.95 70 720 94 - 34 - +6000 RG JM 85.95 65 600 87 - 33 - 81/2 216 6�/e 175 8* 203' +5000 DG JM 78.95 60 525 74 - 311/2 - +400U ,BB JM 68.95 50 425 60 - 281/2 - 34/78 +734/78 BB JM 107.95 70 825 120 - 411/2 - 101/2 267 61/4 175 8' 203* +534/78 BB JM 90.95 60 545 100 - 361/2 - 12 VOLT PASSENGER CAR 24 +624MF RW D 84.95 65 650 110 6 40 251/2 +524MF RW D 73.95 60 525 83 6 361/2 231/2 101/4 260 63/4 171 9 229 +424MF DW 65.95 50 410 65 - 331/2 - +324MF BB 58.95 40 340 45 - 311/2 - 74 +674MF RW D 87.95 65 650 110 6 40 251/2 +574MF RW D 77.95 60 525 83 6 361/2 231/2 101/4 260 63/4 171 81/2 216 +474MF DW 68.95 50 410 65 - 331/2 - +374MF BB 62.95 40 340 45 - 311/2 - 24F +624FMF RW D 84.95 65 650 110 6 40 251/2 +524FMF RW D DW 73.95 60 65.95 50 525 410 83 6 361/2 231/2 65 331/2 105/e 270 63/4 171 9 229 +424FMF +324FMF BB 58.95 40 340 45 - 311/2 - 22F +622FMF RW D 76.95 65 465 80 41/2 31 201/2 93/e 238 63/e 171 81/4 210 +422FMF DW 62.95 50 320 51 - 271/2 - 26 +526MF RW . 71.95 60 515 80 - 301/2 - 81/2 216 63/4 171 8 203 27 +627MF RW DL 109.95 65 865 135 61/2 501/2 34 +427MF DW D 85.95 50 530 100 61/2 411/2 231/2 12 305 63/4 171 9 229 27F +627FMF RW DL 109.95 65 865 135 61/2 501/2 34 +427FMF DW D 85.95 50 530 100 61/2 411/2 231/2 123/e 314 63/4 171 9 229 41 +641 MF BB M 105.95 65 685 115 - 391/2 - 111/2 292 6'/e 175 6�/e 175 +541MF RW M 91.95 60 510 85 - 35 - 42 +642MF BB 81.95 65 460 70 - 291/2 - 91/2 241 6�/e 175 67/e 175 •342 BB 78.95 40 335 65 4 28 18 43 SUBSTITUTE GROUP 48 45 ,+545MF BB D 80.95 60 440 67 4 31 22 93/4 238 51/2 140 9 229 47 •447 BB •H 96.95 50 505 100 41/2 341/2 24 9% 244 67/e 175 71/2 191 48 •548 RW C 112.95 60 565 100 5 401/2 281/2 111/2 292 67/e 175 71/2 191 49 *649 BW C 128.95 65 750 165 51/2 491/2 351/2 15 381 7 178 71/2 191 53 ' •353 •BB •AK 111.95 40 290 62 3 341/2 241/2 13 330 43/4 121 83/e 213 55 +655MF RW D 77.95 65 535 90 3 31 23 83/4 222 6 ' 152 81/2 216_ 58 +658MF RW C 78.95 65 585 85 - 321/2 - +458MF DW C 70.95 50 505 75 - 30 - 91/2 241 71/4 181 7 178 +358MF BB C 64.95 40 430 65 - 29 - 60 •460 BB AR 118.95 50 430 125 6 49 341/2 13 330 61/4 159 87/e 225 62 +662MF RW 87.95 65 560 95 - 351/2 - 83/4 222 61/4 159 87/e 225 64 +664MF RW 100.95 65 640 120 - 44 - 113/4 298 61/4 159 8% 225 65 +665MF BB C 116.95 65 870 160 - 501/2 - 111/4 286 71/4 187 75/e 194 +565MF BB C 103.95 60 650 125 - 431/2 - 70 +670MF RW 75.95 65 515 80 - 301/2 - 81/2 216 63/4 171 7% 194 71 SUBSTITUTE GROUP 70 72 SUBSTITUTE GROUP 70 75 +675MF BB I 95.95 65 690 94 - 36 - +575MF BB I 87.75 60 g3/e 238 7 178 75/e** 194 570 96 - 34 - 3EE •403E BB 97.95 50 375 90 6 41 24 191/4 489 41/4 108 9 229 20H SUBSTITUTE GROUP U1 W/SAE ADAPTER OR CHANGE CABLES 22NF •322NF BB 1 72.95 40 I 335 60 131/2 271/2 1161/2 93/e 2381 51/2 140 I 9 229 22NL SUBSTITUTE GROUP 22NF OR 26R-WATCH POST CLEARANCE 29NF •429NF BB R 104.95 50 370 95 5 41 28 127/e 327 51/2 140 9 229 39 •239 BB AR 84.95 30 245 40 3 26 19 81/e 206 67/e 175 7 178 Color Code: B=Black; D=Dk. Blue; G=Grey; K=Clear; 0=Olive; R=Red; W=White. • For Height with Adaptor Add 7/e"(22mm). SEE PAGE 3 FOR ALL SYMBOL INFORMATION AND FOOTNOTES. •'For Height with Adaptor Add Ye"(10mm). APPROX. MAX.OVERALL DIMENSIONS PERFORMANCE LEVEL WGT. (in inches and mm) SUGG. CRANKING RESERVE OTS. GROUP TYPE COLOR FOOT LIST SUGG. PERFORM- CAPAC- OF NO. NO. CODE NOTES PRICE WARRANTY ANCE ITY ACID WET DRY L W H 12 VOLT SIMPLIFIED LINE 26 +724/26A BB IM 88.95 70 710 95 - 34 - +524/26A RW I 71.95 60 515 80 - 311/2 - 81/2 216 63/4 171 8 203 +424/26A DW I 64.95 50 430 60 - 281/2 - +324/26A BW I 59.95 40 320 45 - 26 - 26R +724F/22FA BB IM 88.95 70 710 95 - 34 - +524F/22FA RW I 71.95 60 515 80 - 311/2 - g,/z 216 63/4 171 8 203 +424F/22FA DW I 64.95 50 430 60 - 281/2 - +324F/22FA BW I 59.95 40 320 45 - 26 - 70 +774/70A BB IM 89.95 70 710 95 - 34 - +574/70A RW I 75.95 60 515 80 - 311/2 - g,/x 216 63/4 171 75/e" 194" +474/70A DW I 68.95 50 430 60 - 281/2 - +374/70A BW I 63.95 40 320 45 - 26 - 55 +755/62A BB I 82.95 70 570 90 - 321/2 - 83/4 222 6 152 81/2 216 +555/62A RW I 78.95 60 500 80 - 31 - 6 VOLT PASSENGER CAR 1 *301 BB H 72.95 40 450 145 5 321/2 20 9 229 67/e 175 83/4 222 2E •402E BB AR 109.95 40 590 200 51/2 42 28 187/e 479 4 102 87/e 225 2N 302N BB AK 93.95 40 450 135 4 321/2 21 10 254 51/2 140 91/4 232 17HF •217HF BB ABK 86.95 30 370 95 3 23 18 73/e 187 63/4 171 91/2 241 19L •319L BB AR 78.95 40 440 120 3 251/2 17 81/4 210 63/4 171 71/2 191 12 VOLT MARINE 24 +8800MF WW C 107.95 24 875 135 - 461/2 - +8700MF RW CD 90.95 24 650 110 6 401/2 27V2 103/4 273 63/4 171 9% 251 +8510MF RW CD 80.95 24 525 83 6 37 23/2 +8410MF RW C 72.95 24 410 65 - 331/2 - 12 VOLT DEEP CYCLE-EV-TROLLING MOTOR-WHEELCHAIR MINS.@ 23 AMP DRAW U1 8TU1 BW C 60.95 12 54 21/2 20 14 73/4 197 51/4 130 71/4 184 22NF 8T22NF BW C 82.95 12 76 31/2 31 201/2 93/4 238 51/2 140 9 229 24 8T24 RR C 99.95 12 125 _5 431/2 29 103/4 273 63/4 171 97/4 251 27 8T27 RR C 129.95 12 175 61/2 54 38 125/4 321 63/4 171 9�/e 251 7T27 RR C 118.95 12 150 7 51 39 31 8T31 DT BB C 159.95 12 210 61/2 63 451/2 13 330 63/4 171 91/2 241 APPROX. MAX.OVERALL DIMENSIONS PERFORMANCE LEVEL WGT. (in inches and mm) SUGG. CRANKING RESERVE OTS. ..Tiro GROUP TYPE COLOR FOOT LIST SUGG. PERFORM- CAPAC• OF NO. NO. CODE NOTES PRICE WARRANTY ANCE ITV VOLTS ACID WET DRY L W H HEAVY COMMERCIAL SERVICE 1 ♦901MF BB HL 66.95 60 625 150 6 - 30 - 9 229 6% 175 83/4 222 *901 BB H 72.95 48 625 190 6 41/2 321/2 20 2 902 BB H 79.95 48 655 210 6 5 351/2 22 103/4 264 67/4 175 83/4 222 3 903 BB R 114.95 30 685 260 6 51/2 49 34 115/4 295 63/4 171 87/e 225 4 ♦904WMF BB HL 88.95 30 945 265 6 - 461/2 - 121/2 318 67/4 175 91/2 241 I*904W BB H 86.95 30 800 265 6 71/2 47 29 50 905D BB H 108.95 30 865 300 6 61/2 53 31 133/e 340 71/4 181 91/4 235 31 +931MF BB CHL 107.95 30 645 135 12 - 53 - ��-�j +931PMF BB CHL 107.95 30 645 135 12 - 53 G� +1031 MF BB CHL 116.95 30 715 160 12 - 56 - +1031 PMF BB CHL 116.95 30 715 160 12 - 56 - 13 330 63/4 171 91/2 241 +1131MF BB CHL 124.95 30 800 185 12 - 60 - +1131PMF BB CHL 124.95 30 800 185 12 - 60 - +1231MF BB CHL 141.95 30 1075 200 12 - 621/2 - +1231 PMF BB CHL 141.95 30 1075 200 12 - 621/2 - 29HR SUBSTITUTE GROUP 31 W/SAE POST(31P) 30H *930H BB H 103.95 48 570 150 12 71/2 521/2 35 13 330 63/4 171 91/4 235 ♦1130HMF BB HL 118.95 48 800 185 12 - 60 - 16TF 916TF (9135) BB K 225.95 48 545 210 12 10 92 66 161/2 419 7 178 111/4 283 4DLT 94DLT (9125) BB H 167.95 48 925 250 12 9 82 551/2 20 508 81/4 206 81/4 206 12T SUBSTITUTE GROUP 24 17TF 917TF (9080) BB R 146.95 48 575 145 12 6 60 411/2 17 432 67/4 175 8 203 3ET 93ET BB H 102.95 48 520 112 12 6 49 28 191/4 489 41/4 108 97/4 251 3EH 93EH BB H 104.95 48 925 282 6 6 50 30 191/4 489 41/4 108 10 254 4EH 94EH BB AR 133.95 48 900 350 6 7 66 421/2 19% 489 5 127 10 254 HEAVY DUTY DIESEL STARTING 3D 903D BB ACK 283.95 30 1400 675 6 11 126 90 203/e 518 83/4 222 10 254 4D 8040 BB CH 186.95 30 880 280 12 17 961/2 52 203/4 527 81/2 216 10 254 904D BB CH 196.95 30 975 315 12 161/2 100 57 6D SUBSTITUTE GROUP 4D 7D(7DS) 907D BB R 140.95 30 900 350 6 7 64 441/2 153/4 400 7 178 91/4 232 8D 708D BB CH 212.95 30 1000 363 12 181/2 119 69 908D BB CH 237.95 30 1135 430 12 18 128 79 203/4 527 11 279 10 254 ♦908DMF BB CHL 275.95 30 1350 520 12 - 138 - 9D SUBSTITUTE GROUP 3D (>1992 EAST PENN MFG.CO.,INC. ••For Height with Adaptor Add 3/4"(10mm). ��POciOrt �� .m � ,._� _ \ -S •/ •'1 /1:411),1 i",ie. `� •4 '1M' �.fV 1 t('*=411:i,f;- :e) 1. 1: 91 , ' • y -" ',.0, `.; "- Katolight Automatic Solid State Engine " ' ' , -te - N 'f-- Control (KASSEC) will automatically sta � �, and stop diesel, gasoline, natural gas, • •�- �•:' • :,'r .• and LPG engines or engine-generator ....---1- ; " ., 77:- • t sets under the control of an automatic x -P . ,�' transfer switch or load start contact +,�� � ° " closed to run. KASSEC is manufactured and tested to the highest quality control _ standards to ensure reliability. 1 � ' ,,) +; • Consistant operation from —30 C ( —22 F) to • External alarm circuit for remote failure +60 C (+ 140 F) degrees. indication. • Reliable Katolight solid-state design. • Available for 12 or 24 volt negative ground • Accommodates requirements for NFPA-110 battery systems. annunciator for hospital application. • Four (4) crank disconnects are available. (Mag • Compatibility with virtually all engines in pickup, engine alternator, 110 VAC, and today's market place. auxiliary 12V DC or 24V DC.) The mag pickup, engine , • Ease of installation, simple mounting bracket. nects a eternatoradjus able.d 110 VAC crank discon • Barrier screw type terminals U.L. and C.S.A. • Positive lockout circuits prohibit recranking Listed, with approved means for solderless while engine is running. connection of conductors. • First failure shutdown lockout. • Adjustable seven (7) to fifty (50) second engine cranking circuit. • 8 Amp relay contacts for start and ignition system. • Adjustable one (1) to eight (8) crank, rest cycles. • Unit is sealed with a durable conformal coating. • Adjustable seven (7) to fifty (50) second oil failure circuit. Specify to factory 12 or 24 volt. �1, a^tiYry?'?rt7ERW5.... R+ 1 J7Li c:'4 efr ,i,' KASSEC1-1287 VZ W V 1 U !u 'F5 ; a i z '1;:-`< O-' O - - ' g I ,. 3. TRANSFER i mt a � � � ,�. � � SWITCH H I 2 3 4 5 6 7 5. 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 — wire 1 r I r AUTO - I ' I OEr I I 0 ,MAN o 0 1 - S t 1 REG USE GEN 20° II II °" I AC TAP I I I — _ All" - ----- ALTERNATOR I -- MAG CENTRI-IPICKIP FOCAL-I- SPEEDY SPEEDY START SOL —4" --1111*5W I —C-- vn X TT © `_ _ t f _, BATTERY STARTER T �� IGNITIONgg '7 _ FAILURE ALARM if' AIR START LIGHTS OPTIONS W 1,Jr SOLENOID TO DISTRIBUTOR I t THROTTLE ♦REMOVE JUMPER IF SOLENOID MAG PICKUP IS USED FUEL - SOL VALVE . .‘--1:: , '(.';;;-i 3, ;7Vii;q SYMPTOM CHECK FOR CAUSE I FAIL TO CRANK Blown Fuse on Terminal #1 Shorted leads when hooking up or overloaded circuits. Replace fuse with 8 amp fuse. Low Battery Defective battery.Charger not functioning. Corroded or loose battery connection. voissi Voltage at Start Solenoid If voltage is present at starter solenoid, may have defective starter or solenoid. If no voltage at starter solenoid, may have open leads to solenoid. Voltage present at Terminal#7 If present, check for voltage source. There should be no voltage present. Unused Terminal #5 Terminal #5 should be connected to the KASSEC Terminal #9, ground, when not in use or it may prevent unit from starting. Failure lights Unit will not crank if any failure lamps are on.Correct failure before trying to start. UNIT CRANKS, DOES Fuel Supply Empty fuel tank. Air in fuel lines. Wrong pressure on Natural Gas or LPG units. NOT START Voltage on Terminal #2 while If present may have defective fuel valve, defective ignition system, or loose cranking connection. UNIT WILL START Loss of Fuel Empty fuel tank. Restricted fuel filter. Restricted, broken, or loose fuel line. THEN FAIL Failure Lights Overcrank light lit—Lost signal on Mag Pickup Crank Disconnect Terminal or lost signal on Auxiliary Crank Disconnect Terminal after unit started. Low Oil light lit—Low oil in crankcase.Oil pump failed.Defective pressure switch. High Water Temperature light lit—Low water level in radiator. Thermostat closed. Broken fan belt. Restricted flow through radiator. Ambient tempera- ture too high. Defective temperature switch. Overspeed light lit—Lost governor control. Defective overspeed switch. Loose or Open Connections May have lost power to control or ignition system. UNIT STARTS BUT Voltage on Terminal #3 After Signal must be present at either Terminal #5, 6, 7, or 12 after unit starts to STARTER DOES NOT Unit Running operate crank disconnect of control. DISENGAGE No Voltage on Terminal #3 Starter drive could be hanging up or the solenoid on starter is not disengaging. After Unit is Running Materials and Specification May Change Without Notice. For more information contact your nearest Representative, Distributor, or Dealer below: 4:t1 Performance Assurance Certification by: KATOLIGHT CORPORATION 3201 Third Avenue, P.O. Box 3229 Nood Mankato, Minnesota 56002-3229 Phone: (507) 625-7973 Telex: 29-0787 FAX: (507) 625-2968 Printed in U.S.A. KATOLIGHT KATOLIGH © Gasoline 55 KW ., • Standby Power ENGINE GENERATOR SETS 60 Hz Systems . rAc \,,. , .\ 45KW "_ 50 Hz I no '� =----_,T; l -'i 1' �r�� lam' ` `T. ,o- _i Model Selection / Rating Chart MODEL NO. STANDBY RATINGS&CHARACTERISTICS MODEL NO. STANDBY RATINGS&CHARACTERISTICS 60 Hz KW" RPM VOLTS KVA PHASE WIRE @ 50 Hz KW" RPM VOLTS KVA PHASE WIRE 55FRH4 55 1800 277/480 68.7 3 12 45FRH5 45 1500 220/380 56.2 3 12 55FPH4 55 1800 120/208 68.7 3 12 45FPH5 45 1500 110/190 56.2 3 12 55FJH4 55 1800 120/240 68.7 3 12 45FJH5 45 1500 110/220 56.2 3 12 55FGH4 55 1800 120/240 55 1 12 - 45FGH5 45 1500 110/220 45 1 12 General S•ecifications ENGINE GENERATOR 'E: Inline Multi-Cylinder,Naturally Aspirated TYPE: Revolving Field Cort ;LE: 4 CYLINDER:6 H.P.: 105 @ 1800 RPM KW: 78 © 1800 RPM CONSTRUCTION: Single Bearing-Shielded-Close Coupled 88 @ 1500 RPM 66 @ 1500 RPM BORE:4.0 in.(10.1 cm.) STROKE:4.5 in.(11.4 cm.) REGULATION: Static Regulator Maintains 1%of rated voltage PISTON DISPLACEMENT: 339.0 in.'(5.6 lit.) BMEP: 106.0 psi(731 kPa) INSULATION: NEMA Class F ASPIRATING: 145 CFM ©60 Hz(4.1 m3/m @ 60 Hz) 121 CFM © 50 Hz(3.5 m3/m © 50 Hz) CONNECTION: WYE,DELTA or Single Phase FUEL CONSUMPTION: Gasoline:6.5 gal/hr(24.5 lit/hr) Natural Gas-1000 BTU/cu.ft.: 832.0 cu ft/hr(23.3 m3/Hr) AMBIENT TEMPERATURE: 40°C. LPG-2500 BTU/cu.ft:373.0 cu.ft/hr(10.4 m3/Hr) installation Facts DIMENSION&WEIGHT 60 Hz Standby 50 Hz Standby Length 78 in. (198 cm.) 78 in. (198 cm.) Width 32 in. (81 cm.) 32 in. (81 cm.) Height 55 in. (140 cm.) 55 in. (140 cm.) Weight 1,960 lb. LIQUID CAPACITY (889 kg.) 1,960 lb. (889 kg.) Oil Sump 2.0gal. Jacket Water,engine only (15.lit.)l2.0 gal. (15.7.6 Iii) 9 4.0 gal. (15.1 lit.) 4.0 gal. (15.1 lit.) Radiator,including eng.,jacket water system&lines-standard cap. 7.0 gal. (26.5 lit.) 7.0 gal. (26.5 lit.) EXHAUST SYSTEM Gas Temperature(stack) 1,299°F (704°C) 1,299°F. (704°C.) Gas Volume at Stack Temperature 495 CFM (14 m'/m) 426 CFM (12 m'/m) Maximum allowable back pressure 35 in.H,0 (65.3 mm.Hg) 35 in.H2O) (65.3 mm.Hg) COOLING SYSTEM Ambient Capability of Radiator 105°F. (40°C.) 105°F. (40°C.) Maximum allowable static pressure on exhaust side of radiator 0.6 in.H2O (15.2 mm.H2O) 0.6 in.H2O (15.2 mm.H2O) Heat rejection to engine jacket water(dry exhaust) 2,630 BTUM (46 KW) 2,183 BTUM (38 KW) Water pump capacity 41 GPM (156 Um) 34 GPM (132 Um) STARTING SYSTEM Electric volt DC 12 volt 12 volt Battery recommendation-Minimum temperature 0°F.(-17.7°C.) 72 Amp-Hr. 72 Amp-hr. c .IR REQUIREMENTS Air flow required for Radiator Cooled unit 7,365 CFM (208 m'/m) 6.138 CFM (174 m3/m) Air flow required for Heat Exchanger or Remote Radiator 3.260 CFM (92.3 m'/m) 2,700 CFM (76.5 m'/m) Generator set radiated heat 1.481 BTUM (26 KW) 1,230 BTUM (22 KW) 'Cerate 10%for Natural Gas. Derate 3%per 1,000 feet(305 m.)above 2,500 feet(763 m)and 1%per 10%F.(5.5'C.)above 100°F.(38°C.) '"Dimensions and Weight shown here as well as the drawings shown on the following page are for the three phase generator. Consult factory for specific dimensions and weights. Form N.550W-991 Drawings for 55 KW, Gasoline, Water-cooled, 3 Phase 1111111) • \-:-.-. "__ .-----_ i / __.. I �.- -_ - ` _ —� j = =r _ C -I 1 L ! II T T 9 - v <2 - .fi - 2 76 c Do not use the above dimensions for installation purposes.consult factory for detailed dimensions and drawings. Design & Performance Standard Equipment Optional Accessories {{ ■ Katolight Generator ■ Basic Engine - G-3400 IN Special Voltages up to 600 volts. F� manufactured to meet NEMA- ■ A.C. Generator ■ Frequency: 50-60 Hz. MG-1-22.40 and CSA standards. ■ Fuel Pump ■ Special array of temperature rise ■ Engine and generator controls ■ Primary & Secondary Fuel Filter (50°, 60°, 70°, 80°, 105°and 130° are designed and manufactured ■ Lube Oil Circulating Pump C) generators available, meeting by Katolight. ■ Lube Oil Cooler NEMA-MG-1-22.84 standards. ■ Telephone influence factor is ■ Full Flow Lube Oil Filter ■ Custom designed control systems well within NEMA standards. III Jacket Water Circulating Pump -- Special metering -- Bussing -- • Wave form deviation factor is no ■ Thermostat Switch gear. more than 5%, well within NEMA ■ Air Filter ■ Cooling -- Remote standards. radiator/hotwell tank -- Heat • Exhaust Manifold exchangers ■ Voltage Regulation - Standard ■ 12 Volt Electric Starting Motor, static regulators will keep II Fuel systems -- Pumps -- Solenoid, and Switch Valves --Tanks -- Switches voltage within 1% of rated ■ 12 Volt Battery Charging voltage. Alternator& D.C. Ammeter IIIBatteries-- Lead acid -- Lead ■ Harmonic Content is 3% ■ Oil Pressure -- Water calcium Nickel cadmium maximum. Temperature Gauges -- Running • Enclosures - Weather resistant Time Meter Thermal insulated -- Sound • Permanently lubricated, double attenuated shielded, radial ball type ■ Generator Terminal Box bearings are used. ° ■ Custom designed trailer mounting 9 • Governor-- Mechanical to 3-5/o III Steel Sub-base II Precision governing with electronic systems. Material and Specifications May Change Without Notice. For more information contact your nearest KATOLIGHT CORPORATION Representative, Distributor, or Dealer below: _ 3201 Third Avenue P. O. Box 3229 Mankato, Minnesota 56002-3229 Phone: (507) 625-7973 FAX: (507) 625-2968 Printed in U.S.A. s u_ U m r w Z m •r.. O .--. 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C) v O .O .N.. v .N. Z W N .1- F- CD' '. N . N ,0 N 03 W • D to U ®• W ® B BCO W W CC • O 1 • sIC CD CD _ • -- I N I M I 1 Ln ORDERING DATA When ordering,specify enclosure ordering letter and NEMA type. Example for UL listed: Enclosure M, NEMA 12. Example for non-UL listed: Enclosure E, NEMA 12. Enclosure Ampere Rating of Transfer Switch Dimensions Q in Cm/In Ordering Letter Style 2 Style 3 Style T-200 Width Height Depth Non-UL UL Q Wall-Mounted Enclosures 100 100 thru thru — 91/36 122/48 38/15 A J 600 600 . 800 800 — 99/39 • 142/56 38/15 B N/A Q 1000 1000 — 1200 1200 — 99/39 163/64 38/15 C K — — 100 — — 150 5321 91/36 38/15 H N/A — — 225 — — 400 71 '28 91/36 38/15 • G G Free-Standing Enclosures 100 100 thru thru — 99/39 183/72 51/20 D L 1200 1200 1600 1600 thru thru — 122/48 229/90 99/39 E M 2500 QQ 2500 Q • c) For detail dimensions, see Bulletin 07032. Q Enclosures meet UL Standard 508. Q Contact Lake Shore Electric if rating over 2500 amperes is required. Q If UL-listed enclosure is required, specify a K enclosure. i For further information on Lake Shore Electric products, request the following bulletins: Description of molded case transfer switches 07000 Description of rotary bypass switches 07040 Description of positive control system 07050 Description of unified generator controls 07070 Description of optional equipment for transfer switches 07080 Dimensions of molded case transfer switches 07031 Dimensions of transfer switch enclosures 07032 •r LAKE SHORE ELECTRIC i CORPORATION EGSMA 205 Willis Street• Bedford.Ohio 44146•216/232-0200•TLX 98-0253 7 - Lake Shore Electric reserves the right to change specifications without prior notice. ©Lake Shore Electric Corporation June 1, 1980Printed in U.S.A. BULLETIN 07090 TRANSFER SWITCH ENCLOSURES f -N, _ �. DESCRIPTION ® EX Lake Shore Electric enclosures are designed to house a o electrical controls, instruments,terminals and components. Fabricated from heavy gauge steel, these enclosures pro- vide the protection needed in today's industrial and commer- cial environments. Both wall-mounted and free-standing styles are available.A single door is provided on all wall-mounted models and on free-standing models sized for transfer switches up to 1200 � � amperes. Double doors are provided on free-standing models sized for 1600-ampere transfer switches and larger. All enclosures are available in styles to meet NEMA 1, 12 or 3R specifications. Door handles include provision for pad- locking. Standard finish is ANSI grey paint inside and out, but other colors are available on special order. r I9`.., r TRANSFER SWITCH ENCLOSURES Wall-mounted enclosures will accommodate molded case Typical Style T-200 transfer switches ranging in size from 100 to 1200 amperes. Wall-Mounted Enclosure These enclosures do not have holes or knockouts.A pocket is included on the inside of the door to hold blueprints and instruction manuals. t Free-standing enclosures will accommodate molded case i transfer switches ranging in size from 100 to 4000 amperes. r" 4. pg�` . The rear panels of these enclosures are removable for easy . `" access to the enclosure's inside.A pocket is included on the `"0� •'° ;. C inside of the door to hold blueprints and instruction , ; manuals. off . NEMA CLASSIFICATIONS NEMA TYPE 1 (non-ventilated). A general purpose enclo sure for indoor installation. Primarily intended to protect personnel from accidental contact with enclosed compo- } nents. Provides protection against falling dirt. NEMA TYPE 12(non-ventilated). Intended for indoor instal- lation. Provides protection against entry of fibers, flyings, lint, dust, dirt, light splashings, seepage, dripping and external condensation of noncorrosive liquids. NEMA TYPE 3R (non-ventilated). Intended for outdoor installation. Provides protection against entry of rain. Is sleet and ice resistant. OTHER STANDARDS Lake Shore Electric enclosures meet the requirements of r �� the National Electrical Manufacturers'Association (NEMA). ., `i Enclosures are available to meet UL Standard 508. Typical Style 2 lin 1 Free-Standing Enclosure / lio. [ LAKE SHORE ELECTRIC r 1 CATALOG NUMBER EXPLANATION A 7 4 1 POLES— CURRENT RATING— LISTING —VOLTAGE/PHASE/WIRE— FREQUENCY ENCLOSURE See price list PL07000, Pg.1, for complete ordering information. ENCLOSED TRANSFER SWITCH DIMENSIONS AND WEIGHTS TRANSFER WALL MOUNTED ENCLOSURE SWITCH DIMENSIONS WEIGHT CU/FT SIZE H" W" D" LBS. 100 36 28 15 165 8.8 150 36 28 15 180 8.8 41 1225 48 36 15 285 15 To figure weight in kilograms, multiply pounds by .45. To figure dimensions in centimeters multiply inches by 2.54 STANDARD FEATURES All Style T-200 automatic transfer switches are supplied with cable lugs and the the following stan- dard control features. For a list of standard and optional cable lugs see price list PL07000 pg. 4. For a complete list of all available options see Bulletin 07500. TDR (Time Delay Return to Normal) - Delays return to normal position PFRN (Phase Failure Relay Normal) - Senses normal voltage ac (Start Contacts) - N.O. dry contact for engine starting •LTS, (Load Test Switch) - Simulates normal voltage loss I =1") LAKE SHOCTC CORPORATO 205 WILLIS STREET'RE BEDFORD, OHIOELE44146RI(216) 232-0200 * FAX (216)232-564IN4 BULLETIN 07400 STYLE T-200 AUTOMATIC TRANSFER SWITCH . DESCRIPTION The Style T-200 Trans-O-Matic Transfer Switch is a low-cost compact unitU.L. 'LISTED which provides dependable,positive,fast-acting automatic transfer to an 2 or 3 POLE emergency power source in the event of failure of the normal power source. The switch returns the system to normal power source operation 100 to 225 AMP when power is restored. If emergency source should fail, with normal to 600 VOLTS AC source available,the System will be transferred to normal source bypass- ing the TDR time delay.Switches are available with 2 or 3,Pole construc- tion and have capacities of 100 to 225 amperes at up to 600 Volts AC or 250 Volts DC(480 Volts AC for U.L. Listed sted switches . Transfer . ................................... switches ............• ....... are U.L. listed under UL 1008 (File No. E32008) and CSA approved. FEATURES Gear Motor operation through friction drive provides reliable mechanical transfer of dual molded case switches and/or circuit breakers. Double source design enables the motor to operate from the source to which the switch is transferring,to ensure positive(electrically interlocked)transfer. Fulcrum and lever mechanical interlock prevents switching devices from ' ,c,..17_....:..,,,,,.:.,. � applying power to both sources simultaneously. Typical dead bus time or „ . transfer time is less than 100 milliseconds. . o . - u V7 Thermal magnetic trips for short circuit and overload protection can be provided in the Normal or Emergency circuit breaker(or both), in some '" k; cases eliminating the need for this protection elsewhere in the system. � �,.„ .The molded case design permits users to anticipate future load require- ' ments by enabling large size circuit breakers to be used with smaller I �� capacity interchangable trip elements to meet existing coordination �' needs. „' Permanently installed manual handle facilitates testing and provides __ -$ complete operator protection even under load conditions (after discon- flrl:+ :{e+. • netting the motor circuitry). Maintenance requirements are minimal. Gear motors are permanently I lubricated and sealed and do not require routine service. All control ,t ,Ai elements use standard industrial grade components. `, 461 Standard features include: Phase Failure Relay for Normal source, Engine-Start contacts and Load-Test switch. Optional equipment and accessories such as Start-Master(engine start/ stop control system) and total protection devices are available for opti- mum flexibility and cost effectiveness. All Lake Shore Electric Automatic Transfer Switches are rated to carry 100%of rated current continuously. c LAKE SHORE ELECTRIC CORPORATION 205 WILLIS STREET * BEDFORD, OHIO 44146 (216) 232-0200 " FAX (216)232-5644 Rig R JN f O r N ON o..lQ go Oe n 1 g. VK L ry J,z 0, W < JN °" go goIL ra O . NI MI $Z —J ON ' `41 `j1 I Z" I MN 7 W' WI 41, 1 JI `/l TI n ii'f7401 I V V 1 _r--I •8 h ^ I�3 OLah o v> a f .11 7.71. e - W '6 Au- g= x 3 �r SNE — g v k A 2 II (I t Z S Ij m Qx R C1N Dill Z 1%N. ii " .._ ry g a ziN I 1 sng 0(7107J Y a 2- a o 0 - ry Y Y Y ,I N: In. 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This Performance Assurance Certification provided by Katolight Corporation certifies that .:if/;I t;,t4' , 4 ! .,.,taWN tt l : '�1�%�a each model and everyproduction41((� '>~ ' ,:,:.,. 4 unit will reliably produce its rated output with all accessories - __ 03' 'PAi with the selected fuel. i,+u~t'si,'ff" .�' 0 1.pti, ,7 Katolight Corporation throughout its history since 1952 has always tested all equipment to s,�v;+ ; ,;,0 " ` + " the maximum. Certified tests for all units are on file for review and reference. 4"__., 91Wf.14{ 40,,k14-, '1 • Katolight Corporation Performance Assurance Certification is the most complete and ex- Dy,,-rif. ' 'z tensive testing in the engine generator industry and has always been the standard test per "';' f%tt�vt formance of Katolight Corporation. lti t ^ • frsrtt z /,�� t =a.,: 1.r „:. sttrkn y\l{{t ,_.t,4fr!,; Torsional vibration analysis is necessary to assure reliable performance and to prevent catas- t,4+tt'�4�t l PIS trophic failures. Matching of the engine-generator is verified bythe analysisplus a mechanical >`�.~? Y gg iV: , 0.V torsiograph measurement test of the model which verifies the analysis. f'r t 94e^'' Y': i tpi43t`y/' { Ott r )})1 ,,� d� ..mss.., ..:•- ire �F' :.;Al �i • Unit operational general vibration analysis is also performed to eliminate fatigue failure f:.-.tom '�iy�_. l of mechanical components. Noise level is measured at specified distances to provide data ?`4 "' - to meet noise level regulations. '' �,��.� ✓sEcr ,.:z,�.'.. ,.*, yr�Yrt��y, , � M l�'+[I' • Alii 3T..fp,,, +• ;iit)Yhi 4 • All models are tested under short circuit conditions at zero power factor and specific ow- 4(t{�c">,f �"' •Mawr r Oit02`�leigt' e1.factor to exceed the most severe load conditions. All models are designed selected and �4►4,S r.J ��' 1. ;Z:.t: tested to withstand the mechanical and electrical stresses of line to line short circuits. Properlyrif ; designed engine-generator systems will not be damaged byshort circuits. : ;111,'F+:t g . ,£tJkspis1.40,,..14.:;:0r�i ti3,,,w • Each Katolight Corporation model is supported by extensive temperature rise testing. This 3t+s(r`% ' �y; ,'. 1t1e�s insures continuous operation at rated load. All generators have NEMA Class F insulation 4 '� ts1..., f,., ..."-P or better. Continuous heat run tests for each model using thermocouple, hot spot detectors ' "t -,F'--5 are used to verify each generator design. 1:14114:17:::76.1:;• ;r ii4[ is 31 4,. . tt s :1if;k4; r- ,,ii • Operational model performance of all major components, engine, generator, regulator and ttottr p4 1.r , + `= governor is verified byvoltage and frequency transient measurement by light beam ',---\,,,. 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KATOLIGHT CORPORATION STANDBY LIMITED WARRANTY L One Year or 1000 hours Your Katolight Product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer,Katolight Corporation warrants,for the period indicated below,each product to be free from defects in materials and workmanship.Repair,replacement,or appropriate adjustment at Katolight Corporation's option will be furnished if the product, upon Katolight Corporation's inspection,is found to be properly installed,maintained,and operated in accordance with Katolight Corporation instruction manuals.This warranty does not apply to malfunctions caused by damage, unreasonable use,misuse, repair or service by unauthorized persons,or normal wear and tear. Katolight Product Period Of Warranty:Generator Set&Accessories;One(1)year or 1000 hours from the date of start-up. The warranty validation form must be completed,returned and on file at Katolight Corporation. The Following Will Not Be Covered By Warranty: 1.Normal engine wear,routine tune-ups,tune-up/consumable parts,adjustments,and periodic service. 2.Damage due to accidents,improper installation or handling,faulty repairs,repairs performed by an unauthorized service representative and improper storage. 3.Consequential damages due to negligent maintenance such as failure to: a.Provide proper and sufficient lubricating oil. b.Keep air intake and cooling fan areas clean. c.Properly service air cleaner. Cr d.Provide sufficient coolant and/or cooling air. • e.Use factory-supplied or approved repair parts and/or procedures. 1.Perform scheduled maintenance as prescribed in supplied manual. , i 4.Installation charges. 5.Batteries.(See manufacturing warranty information included!) 1 To obtain warranty service,contact your nearest Katolight service representative,or call Katolight Corporation at(507)625-7973 Ior write Katolight Corporation,3201 Third Avenue,Box 3229,Mankato,IvlN 56002-3229 Attention:Service Department. Katolight shall not be liable for any claim greater in amount than the purchase price of the product,in respect of which such claim is made,and in no event shall Katolight be liable for any special,indirect or consequential damages. THERE ARE NO EXPRESS WARRANTIES OTHER TI IAN THOSE DESCRIBED HEREIN.NO WARRANTIES SHALL BE IMPLIED OR OTHERWISE CREATED UNDER THE UNIFORM COMMERCIAL CODE, INCLUDING BUT NOT LIMITED TO,A WARRANTY OF MERCHANTABILITY, AND A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. R. State laws regarding rights of consumers may vary from state to state. KATOLIGHT CORPORATION 3201 Third Avenue P.O Box 3229 Mankato, Minnesota 56001 4161.- Phone: (507) 625-7973 Fax (507) 625-2968