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Woodstove and Pipe 2009
Field Inspection Notice Town of Montville Building Department Address: 2 Partridge Hollow Job Description: Install Stove Pipe Permit Number(s) B2009-0002 Permit Date: January 12, 2009 Not Approved Approval INSPECTION Date: Deficiencies Special Date Conditions Chimney Height 2/4/09 DJ • Through wall • • connection • 2/4/09 DJ Final inspection for • • 2/4/09 DJ certificate of approval Rev.Date: 1/18/06 page 1 of 1 TOWN OF MONTVILLE Building Department 310 NORWICH-NEW LONDON TURNPIKE UNCASVILLE, CT 06382-2599 TEL. (860) 848-3030 X382 FAX. (860) 848-7231 BUILDING PERMIT Permit Number: B2009-0002 Date: 12-Jan-09 Map/Lot: 028/005-081 Owner ID: 5359000 Project Location: 2 PARTRIDGE HOLLOW Unit: Job Description: Install Woodstove and Stove Pipe on East Wall of Dwelling Owner Name: Edward R.&Michelle M.B. Beale Tenant Name: N/A Careof: 2 Partridge Hollow Oakdale CT 06370- Telephone: (860)848-8158 Contractor Name: Riteway Chimney LLC Telephone: (860)537-7704 DBA: Lic/Reg Type: HIC Lic/Reg No: 602553 76 Starwood Trail Exp Date: 30-Nov-09 Colchester CT 06415- Construction Value Permit Fees Construction Information Building Value: $3,200.00 Building Fee: $32.00 Use Group: IRC Plumbing Value: $0.00 Plumbing Fee: $0.00 Code: 2005 State Building Code Mechanical Value: $0.00 Mechanical Fee: $0.00 Electrical Value: $0.00 Electrical Fee: $0.00 Construction Type: IRC Total Value: $3,200.00 Penalty Fee: $0.00 Permit Code: R4 C of 0 Fee: $0.00 Comments: Plan Review Fee: $0.00 State Ed Fee: $0.58 Total Fee Paid: $32.58 It shall be the owners repsonsibility to schedule the following inspections a minimum of 2 business days in advance: Field set of approved construction documents shall be available onsite during all inspections. BUILDING PERMIT INSPECTIONS PLUMBING,MECHANICAL, ELECTRICAL PERMIT INSPECTIONS ❑ Footing-Prior to pouring concrete ❑ R Plumbing and leak test ❑ Deck Piers ❑ R Electrical ❑ Backfill- Footing drains and waterproofing ❑ Elec Trench-with conduit installed ❑ Concrete Slab-Prior to pouring concrete ❑ Pool Bonding ❑ Anchor Bolts-with sill plate and prior to floor framing ❑ Electrical Service CRS No: 0 ❑ Framing ❑ R HVAC ❑ Masonry Fireplace Throat or Chimney Thimble ❑ Gas Piping and leak test ❑ Fireblocking_Draftstopping INSPECTION REQUIRED UPON COMPLETION ❑ Insulation 0 Certi i of Approval C ficate of Occupancy Building Official's Approval: Town of Montville Buildinq Department 310 Norwich-New London Tpke. Tel. 860-848-3030, Ext 382 Uncasville, CT 06382 Fax. 860-848-7231 RESIDENTIAL PERMIT APPLICATION FORM Permit No.: ___ D.. Type of Work Occupancy Type Permit Type ❑ New Construction ❑Single FamilyBuilding El Addition ❑Two-Family 0 Plumbing ❑Alteration ❑Townhouse ❑ Mechanical ❑Accessory Structure 0 Electrical CRS#: Job Address: 2. 1711RT I066 N C L (Number) (Street) (Unit) Job Description: I NS774-L[._ S7-0 -14 'P 6N e ,'FS+ 14,440— 0F wNCr A ND wo Sr-0 vf= Owner: L— D c-u 4 j) G2 C tr-cti " Address: Z PA RYA')D Gtr City: 0DA" QL s State: C- / Zip Code: (-)Fj 3 70 Telephone: U �j 0— 9 p G- ?) 5R Contractor: ig I T ,c/A-y C_ t-17MNc y Le- C DBA: �-�-�-�°r Address: -7 S4Ati is3C0 Irk I City: cA c�.r y!c r State: G, Zip Code: Cd '7/f r r- Telephone: Y1 LO ,3)-)�r License Type: --I- License No.: 6Ud5 o3 Expiration Date: 434'1 I hereby certify that the proposed work will conform to the State Building Code and all other codes as adopted by the State of Connecticut and the Town of Montville and further attest that the proposed work is authorized by the owner in fee and that I am authorized to make application for a permit for such work as described above. ❑ By checking this box, I will follow the requirements of the 2005 NEC as the alternative compliance per section E3301.2.1 of the Residential Code, instead of the electrical requirements in chapters 33 through 42 of the Residential Code. Owner/Agent Signature: Date: /L 2frwc Construction Value Permit Fees Building Value: ' 32©Q Building Fee: Plumbing Value: O Plumbing Fee: Mechanical Value: 0 Mechanical Fee: Electrical Value: d Electrical Fee: Total Value: Z 00 Penalty Fee: C of 0 Fee: Plan Review Fee: State Ed Fee: Total Fee: Revised.August 23,2007 Town of Montville Building Department 310 Norwich-New London Tpke. Tel. 860-848-3030, Ext 382 Uncasville, CT 06382 Fax. 860-848-7231 CONSTRUCTION PERMIT APPROVAL 2- PA-,TR )0 GC 1k'<oL'. 0.4,&fA L 6 C-7— 72 Property Address /NS721CL 2 8 Fa-r- vF STA ,NLES STui7 Pfie . 4 'D 5T-6`ft Job Description The applicant is responsible for obtaining all of the required approvals checked off on this form. No building permit will be issued until all of the required signatures have been obtained. Required Department Permit Issuance Approval Approval ® Tax Collector � �` ^ — /=1-Aa-`1-J 0 g Required for all permits Comments: P/4 ® WPCA, Administrative Required for properties on sewer Comments: ❑ WPCA, Operations When Required by WPCA Comments: ■ Planning &Zoning Gu���- /�-/2v1% Required for all permits Health Department Required for properties with septic systems—Not required for Plumbing, Electrical,Mechanical,Roofing, Siding,Windows&Doors Comments: ❑ Department of Public Works Required when project includes driveway work or certain drainage requirements Comments: ❑ State Dept. of Transportation Required for Structures over 100,000 sq. ft.or with more than 200 parking spaces-Official copy of STC Certificate of Operation required—per CGS 14-311 Comments: Fire Marshal r .� /.r Required for all permits ( ,/ CommentV/ 3/ e 1fi>�5,2005 USA/CANADA Fig.i a Fig.i 28 U4" 720 mm EP -m rrw. .. _.447w.i. til• \ _� Toward Stove Flue Gas Direction t 't-W7 1 .I, O -i_ _._ _ (!I _____ _ -,., ___., , _________,...,___ _ 1 , :4_1-17-1111ril r , ,, 1.1 ___ . L. Fig.i b Fig.3 _IuuL __ DOO[ At least z feet I'� At least 3 feet 2=0� ISI 1� �ooC ar io feet IJIIFILL'UI rD I l 420 mm Fig 4 Flue liner Wood stud z"clearance from chimney wall II �� Fig.i c `�� Header ;� �, Thimble assembly: IN: \��� 12"of brick separation from I\\�`\�/�° clay liner to combustibles :• '�\ Ami�i Fireclay liner 5/8"min. %\��. 001 o al or equivalent �= -�\\\�%�� Sill/support \\\\\\\il • E Chimney wall IIS\ �����. .o :ill r.W/', . USA/CANADA Fig.5 Fig.8 2"(50 mm) Connector the pide of thall he be flush �� with the inside ofthe flue tile .— %z x,// %�/% (200 mm) Stove pipe connector %' .; / ,8' $. Min.width 50,5 '...:ro �� (460 mm) (200 mm (1283mm) 7--JI , _ // -•a■gommir r %/i Thimble /// ,8" , (q6o mm) Flue tile j/ j// I_ Min.width 56"(1422 mm) Fig.6 Fig.g Ni _A - - •MI - IN ,8'. • MI x(4660,mm) • Connector extends i—/1U_ )— - to first flue tile • A - ik is • - i '4 / 14' 48"(1220 mn - I- (355 mm) O (355 mrr') , N■ : r ■ '�/�V MB �� Damper opening is MI SIVE Er sealed with sheet metal 'll -� ---I `mom plate and sealant i■ lir_ 2 ii;:ta•Illt - L'G' 1� - 56,5"(1435 mm) -► - Ir '. =At-mgl -- lilT11 I Side Loading Door must be locked in alcove installations. or mil -- NZ T ------------- Fig.5 Listed cap Fig.io Storm collar ME Flashing it Listed Chimney ,z //���� Attic insulation 300 mm) �i I■`, hield /10)— t ��1_!�% _ Specified �I�„r W1, clearances (,5o mm) 0� O (iso mm; 48"(1220 mn Ceiling support � .( I� l.` Combustible A I Chimney connector 117 Y /��r j ceiling joists M' Ceiling support Chimney connector (' To stove 40,5"(lois mm) . > Floor protection lull J. Ti %� % USA/CANADA Fig.ii a` ■ i,(47- -----. p _,,,:,,,,, ,,,4, „, ,_ . D' o� i : ,, E11/111' 111111111 Far IefE ar right Full closed Full open Fig.12 till � , Stove top ,VIII �IIII,Stove top thermometer thermometer I�II - J 'l o q' Fig.13 Glass clips Glass VGasket Door .1 /r/1 ,,,i,4 , i ti VO/°1 iti USA/CANADA JOtul F 500 Woodstove Clearances Minimum clearance from Left Side Load Door to combustible surfaces is 36".The side door must be locked in alcove and corner installations. Unprotected Surface Protected Surface PER NFPA zn or Parallel to the Wall Parallel to the Wall CAN/CSA-6365 B H IE 1K N T O VV (( l�1� PI in 110.._)11.1 Minn MILKIIM MOIL, AM\ FAMILW.""°(2.11- 11.111-1110011 i o 1 4 M 11 ,S I ED 1 P Important: Connector heatshields and double wall pipe must be a listed product. Always follow the manufacturer's instructions. O =SINGLE WALL PIPE WITH CONNECTOR SHIELDS O = DOUBLE WALL PIPE Unprotected Surface Protected Surface PER NFPA zn or Corner Installation Corner Installation CAN/CSA-8365 lc II I F I L / , / Ai, , , ...ik \\ ,s / 1 c ' ,.' , 4 I \\Sc ),/, 47_4. , 101 N' / . / 1 ° 1 U IR 1 X L USA/CANADA JOtul F 500 Woodstove Clearances Stove clearances Unprotected surface Protected surface NFPA 211 Parallel installation Parallel installatlon Side Rear Corners Side Rear Corner* Stove-no heatshields 14"A i8"B 13"C 6"D 12"E 9"F Single wall pipe 355mm 46omm 33omm i5omm 3oomm 23omm Stove with rear heatshield 14"G io"H g"l 6"J io"K g"L Single wall pipe 355mm 255mm 230mm i50mm 255mm 230mm Stove with rear heatshield 14"M 6"N g"O 6"P 6"O 6"R With connector shield 355mm i5omm 23omm i5omm i5omm i5omm Stove with rear heatshield i4"5 6"T g"U 6"V 6"W 6"X With double wall pipe 355mm i50-mm 230mm i50mm i50mm i50mm Connector Unprotected surface Protected surface NFPA 211 clearances (pipe) Vertical installation Vertical installation Single wall pipe i8" 12" 460mm 3oomm Single wall pipe 6" 6" with connector shields i5omm i5omm Double wall pipe 6" 6" i5omm i5omm Connector Unprotected surface Protected surface NFPA 211 clearances (pipe) Horizontal installation Horizontal installation Single wall connector i8" 460mm 12" 3oomm Double wall pipe 6" i5omm 6" i5omm Mantel and trim Stove to i"thick or less,side trim 12" 3oomm clearances Stove to i"thick or less,top trim i6" 4iomm Stove to mantel-maximum mantel depth i2" 30" 765mm * Attention: Stove and pipe clearances must both be taken into Consideration. The greater clearance dictates the stove's position. * Use of the left side load door is prohibited in alcove or corner installations.Use Side Door Lock Kit #155850. Town of Montville Building Department File Receipt Date: 07 Jan 09 Receipt No: 4180 Received From: Edward Beale Job Address: 2 Partridge Hollow Fees Collected State Educational Training Fee Cash: $32.58 Cash: $0.58 Check: $0.00 Check: $0.00 Check No: 0 Short/Over: $0.00 Construction Value: $3,200.00 Demolition Value: $0.00 Received By Carmen Roberts Address: 2 Partridge Hollow ITEM CITY $IUNIT TOTAL Building Plumbing Mechanical Electrical BUILDING AREA New Construction SF $ 113.03 $ - $ - Basement,Finished SF $ 22.96 $ - $ Basement,Unfinished SF $ 12.40 $ - $ - Crawl Sapce SF $ 9.30 $ Interior Renovations SF $ 35.09 $ - $ - $ - MANUFACTURED HOMES Ground Anchors SF $ 6.45 $ - $ - $ Basement SF $ 12.41 $ - $ - $ - Crawl Space SF $ 9.31 $ - $ $ AMENITIES Kitchen EA $ - $ - $ Full Bathroom EA $ - $ Half-Bathroom EA $ - $ GARAGE Attached SF $ 54.35 $ - $ - Detached SF $ 69.53 $ - $ - Under SF $ 10.03 $ - $ - Carport SF $ 19.89 $ - MECHANICAL Warm-Air n Y/N $ - Hot Water n Y/N $ - Electric n Y/N $ - Air Conditioning n Y/N $ - ELECTRICAL SERVICE Upgrade Amps $ - Overhead,new -Amps $ - Underground,new Amps $ - Subpanel EA $ 599.50 $ - Gen Set EA $ 3.850.00 $ - SOLID FUEL BURNING APPLIANCES Prefab Metal Fireplace EA $ 6,497.70 $ - Masonry w/lfireplace EA $ 7,096.65 $ - Masonry w/2 fireplaces EA $ 11,095.70 $ - Wood Stove,free standing EA $ 2,692.25 $ - Wood stove insert EA $ 1,859.77 $ - DECKS,PORCHES,SUNROOMS Deck SF $ 43.07 $ - Porch SF $ 149.38 $ - Sunroom - SF $ 176.90 $ - $ - POOLS&HOT TUBS Hot Tub EA $ 8,016.25 $ - $ - - Inground Pool EA $ 21,37344 $ - $ - Above Ground Round EA $ 5,099.46 $ - $ - Above Ground Oval EA $ 6,019.75 $ - $ - Pool Heater EA $ 8,984.25 $ - InOatable Type Pool EA $ 1,550.00 $ - SHEDS w/o electrical SF $ 20.35 $ - wlelectrical - SF $ 20.35 $ - $ - RENOVATIONS Roofing,Overlay SF $ 3.00 $ - Roofing,Strip&reroof SF $ 4.00 $ - Roof Sheathing SF $ 1.31 $ - Siding SF $ 3.50 $ - Windows EA $ 500.00 $ - Skylights EA $ 1,051.10 $ - Doors,Exterior EA $ 601.50 $ - Oil Tank,275 Gallon EA $ - Oil Tank,550 Gallon EA $ - MISCELLANEOUS CALCULATIONS $ 3,200.00 TOTALS $ 3,200.00 $ - $ - $ - PERMIT FEE CALCULATIONS Construction Value Fee Building $ 3,200.00 $ 32.00 Plumbing y $ _ $ Mechanical y $ _ $ Electrical y $ $ Working before Permit Issuance $ _ Certificate of Occupancy Fee $ Plan Review Fee $ State Education Fee $ 0.58 TOTALS $ 3,200.00 $ 32.58 Figures are based on the 2006 RS Means Residential Cost Data FRAM : FAX NO. :8606340351 Aug. 13 2008 013:39R11 P2 c State of Connecticut7C .7 Workers' Compensation Commission ms' s Pfeasa TYPE or PRINT IN INK , fir- li- 'p Proof of Workers' Compensation Coverage when Applying for a Building Permit for the General Contractor or Principal Employer who has chosen to be EXCLUDED from Coverage APPLICANT FOR BUILDING PERMIT Name o&Applicant for Building Permit D _ °ropettYlocateda2: �//?R Rt ! ! �--� f-t&r(.t (/\./ 0.151 -.-...^^...... -- 'heCn'ITowfl of GA ATTEST f you are the General Contreetoror Pr:r olpel Employer of a business uoiny worse oh the silo of the oonstructee 0190=1 at the;bow-vaned property and you hove property excluded you-se f from workors'camper sail Or Coverage by filing one of the appropriate forms a sled below with the Workers'Compensation Corrrrnlsclon,rnmolete this or and,If applicable,sir the Affidavit bracer In the presence of a Notary Publlo or a Commissioner of the Super'or Court Ija—CHECK ONE(1)BOX: I arr. 51 an Officer of a Corporation ❑ a Manager or Member of an LSC ❑ a Partner In a 6.rsinesa THEN—CHECK ONE(1)60X,provide the appropriate information,and alga the Affidavit below I have flied the following certfiriste with the VJarkera'Compensation Coma:Ul : ❑ Form 6E(for an Oftcor of a Corporation,a Manager of an LLC,or a Member of a Mu tlpla-MOmber LLC) ❑ Fans 66.1(fora Partner to a Business) AFFIDAVIT tbarvtritwee arid stoat float!WIN revere proofofworkers'oontpeneetlonInwraneefureverycontractor, eu b contractor,or otherworker before he or On dots work on the etre of the oonalruetien project et the above-tamed property bt accord■nce with leotlon 31.211sb of the Work ere'CoAtplnut11aanAd. 5 gnaw"of GENERAL CCNTRAC;oR or PRINCI PA,EMPLOYER AppiicxM �L Yc//' Name of Boohoos-4aaPikubte / icL�/4).y Chi.,n n Cay L Faders;Emplayer lnot(FEIN)—tletsansbie � d I rot;6 .SubserbeO and awom to Ware me a,tg day of , Roo S!gn+act:reotNotary Public/Gormmtaworerofthe SupenorCourt Z d bOLLLES esnewoq dgZ:SO 60 90 uer STATE OF CONNECTICUT DEPARTMENT OF CONSUMER PROTECTION 165 Capitol Avenue 4 Hartford Connecticut 06106 Attached is your Home Improvement Contractor Registration. This registration is not transferable. For questions,contact the Trade Practices Division at(86o)713-6110 or email trade.practices@ct.gov. Visit our web site to verify registrations and download applications at www.ct,gov/dcp, STATE OF CONNECTICUT L>/•'P.4RTMENT OF C'ONW:ITER PROTECTION HOME IMPROVEWNT CONTRACTOR RITEWAY CHIMNEY RITEWAY CHIMNEY 76 STARWOOD TRAIL �6_sraxaooii TRAIL COLCHESTER, CT 06415 C°LCFiESTER,CT-odais LIC.I REG NO 1 EFFCTIVE- EXPIRES HIC.0602553 l 12/01/2008 `11%30/2009 SIGNED ; . ,- ,v.$4 "l�' y�; 7fi,'-1ilfr yr:". 1' �� r;fr A"�}'� {i '.�+• {��- 1 v i w C a - +'`___ "�_ _ w_ �..�' M/!,_�i �_ .^r! 1' ✓ v �1 fir' 71 +f�� 91� . t ... STATE OF CONNECTICUT ♦ DEPARTMENT (}F CONSUMER PROTECTION .t 2 ,a Be it known that ~s xj w . RITEWAY CHIMNEY - ;K 76 STARWOOD TRAIL Y `� COLCHESTER, T-X06415 rt .---;:--: :. ,--,- is certified b) the Departtent of C s stzAer Pro ration as a registered 1 =-� HOME IMPROVEMEN CONTRACTOR V Reg strut on #' �r V6602553 �t Effective: 12/01/2008 ' ' fes= Vim: Expiration: 11/30/2009 • - ',1 : Jerry Farrell,Jr.,Cornnussioner .r, s • l'.'I ,(r.' _ ut ".,uh;,�,,t, i6i,, . r `nr'4 .� *!'_'y.*II: k''.• ;S"';•11. S•a ..r '± 4,r¢ �.: ki ! ./.c�. ,• 'X;.--..p.*.: _,,,r,,71.-1,„- 9.-,_:-. „,/,.%_c )rtL %nl� cr v� Y/ 1 "r ,�.k.� -4 l R,. yi'54-4-; (� �T.y Wit •A•±' .I,,1:! 'i1.' ,. _.u.I •..1.' 4''.,1....'” ,r�L• * 1 ,:....s.'...1.�•_:`.4a W-, .4'ti:.4,...:,/a-:'4.i,,,..,_,,,01:: .-7.4.....t_46:•l --'vi k'C-.. 4 sF WS. sir• "``./ 3 v d 70LLL89 :esnewoy dLZ.90 60 80 uer t'Ju u.r u v. } State of Connecticut i. ••'» workers'Compensation Commission { Please TYPE or PRINT IN It+K Ezzator Proof of Workers' Compensation Coverage when Applying for a Building Permit for the Sole Proprietor or Property Owner who WILL NOT act as General Contractor or Principal Employer APPLICANT FOR BUILDING PERMIT gT Name of Applin t for BultEng Perm�l ,`��7 ) Prtpertylocated at / I I k I-r6mI L1 & RP IntheGilt!Town of L!_ l 1 /,S Vi f (7 ATTEST Rya:aro the owner of the above•named properly or the sole proprietor of a business doing work on the Site of the construction project at the soave-named properly and you WILL NOT act as lho general Contractor or principal employer,you are not required to have workers'compeesatton insurance coverage. CHECK ONE(1)BOX ONLY and complete the following: ® I arrl the OWNER of the above-named property.I WILL.NCT act as Ike general contractor or pr;nc pat employe;- I Signature ofOWNER Applicant r�ap F 1 am the SOLE PROPRIETOR of a business doing wont at the above-named property-I'JUJU NOT ad as the general contractor o:principal employer. Namaof business R 1 re? r/T QH�in' V Federal Employer IOU IFE'Nr 1/! 2/4 e Q(p 6 Signature of SOLE PROPRIETOR Applicant • 'd VOLLLC aesneuJoq d>yl.:LO 60 6Z Uef SIMPSON DURATECH CHIMNEY ti100 5"-8" DIAMETER dv Dura Vent INSTALLATION INSTRUCTIONS MH7399 A MAJOR CAUSE OF CHIMNEY RELATED FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IMPOR- TANCE THAT THIS CHIMNEY BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS. Read through all these instructions before beginning your installation. Failure toinstall the chimney asdescribedinthese instructions will void the manufacturer's warranty and may have an effect on your homeowner insurance and UL listing status. Keep these instructions for future use. CONTENTS CLEARANCES 1 PERMITS 2 DURATECH CHIMNEY APPLICATIONS 2 EQUIPMENT&MATERIALS 2 INSTALLATION NOTES 3 CHIMNEY DIAMETER 3 CHIMNEY HEIGHT 3 CHIMNEY PLACEMENT 4 CHIMNEY ENCLOSURE REQUIREMENTS 4 STOVE RECOMMENDATIONS 5 S 1'FP-BY-STEP DIRECTIONS 5 CEILING SUPPORTED 5 OFFSET ELBOW INSTALLATION 10 EXTENDED ROOF BRACKET INSTALLATION 11 ROOF SUPPORTED INSTALLATIONS 12 TEE-SUPPOR 1'FU INSTALLATIONS 16 MASONRY FIREPLACE INSTALLATIONS 21 ZERO-CLEARANCE FIREPLACE INSTALLATIONS 22 CONNECTION FROM APPLIANCE TO CHIMNEY SYSTEM 22 CHIMNEY MAINTENANCE 23 CLEARANCES Always allow at least a 2-inch clearance between DuraTech Chimney Pipe and any combustible materials. Never fill any required clearance space with insulation or any other materials. Combustible materials include lumber, plywood,sheetrock,plaster and lath,furniture,curtains,electrical wiring and building insulation. Keep single wall stovepipe at least 18 inches away from combustible materials,unless a clearance reduction system that is acceptable to the authority having jurisdiction is used,or the appliance to be installed is listed and the instructions specify a different clearance. PERMITS Contactyourlocal Building Official orFireOfficial regarding permits,restrictions, and installation inspections in your area. DURATECH CHIMNEY APPLICATIONS DuraTech Chimney is a complete chimney system tested and listed to UL 103 HT for the United States,and ULC S604 in Canada. In the U.S.,DuraTech Chimney can be used with wood stoves,fireplaces,fireboxes,furnaces,boilers, water heaters,stoves,ranges,or other residential-type appliances fueled by oil, gas, coal, or wood, that require a UL103 HT chimney system. In Canada, DuraTech can be used with oil&gas fired appliances listed foruse with a Type A Chimney,in accordance with ULC S604(DuraTech has not been approved for use with solid fuel appliances in Canada).DuraTech Chimney is available in 5",6",7"&8"diameters(UL 103 HT Rated),as well as 10", 12", 14"& 16" diameters(UL 103 Rated). Do not use with forced draft,positive-pressure appliances. The DuraTech Chimney system may have a maximum oftwo(2) offsets(four elbows total)of30°from vertical.DuraTech Chimney is li sted under UL Re-examination ServiceNumberMH7399. EQUIPMENT & MATERIALS Hammer Drill Caulking Gun Plumb Bob Screwdrivers(Phillips&Standard) Tin Snips Saber or Keyhole Saw Level Dependable Ladder Tape Measure Proper Gloves and Shoes EyeProtection Materials You May Need: 500°F RTV Silicone Sealant 8Penny Nails #8,2-1/2"& 1-1/2"Wood Screws RoofingNails 2 v INSTALLATION NOTES Properplanningforyour DuraTech Chimney installation will result in greater safety, efficiency,and convenience,as well as saving time and money.You must use only authorized DuraTech Chimney parts to maintain a listed Chimney system(not including the connector pipe).Do not mix parts or try to match with other products, oruse improvised solutions.Do notinstall damaged ormodified parts. Table l lists the authorized DuraTech Chimney components. Practice good workmanship. Sloppy work could j eopardize your chimney's safety.Keep electrical wiring and insulation away from all chimneys and stovepipes. Ifyou have any questions,be sure to contact either your dealer or Simpson Dura-Vent directly. Table 1: DuraTech Chimney Components Part Part 6", 12", 18", 24", 36"&48" Pipe Sections Firestop Radiation Shield Elbowwith swivel Attic Insulation Shield Tee with Tee Cap Elbow Strap Adjustable Tee Support Bracket Adjustable Wall Strap Chimney Cap Anchor Plate Round Ceiling Support Box Extended Roof Bracket Trim collars for Round Support Boxes Adjustable Roof Flashing Square Ceiling Support Box Chase Top Flashing Flat Ceiling Support Box Flat Roof Flashing Roof Support Storm Collar Trim collar for Roof Support Transition Anchor Plate Wall Thimble Base Tee and Double Base Tee Finishing Collar Firestop CHIMNEY DIAMETER Follow the appliance manufacturer's instructions to determine chimney diameter and clearances between combustible materials and your heating appliance.Never choose a chimney with an inside diameter smaller than your appliance's outlet. To calculate the chimney's outside diameter,add 2 inches to the inside diameter. CHIMNEY HEIGHT TheNational Fire Protecti on Association Standard#211 states:"Chimneys shall extend at least three feet above the highest point where it passes through the roof of a building,and at least two feet higher than any portion of a building within ten feet."(Fig 1)DuraTech Chimney may be installed up to 60 feet high. If the chimney extends more than 5 feet above the roof,anExtended RoofBracket must 3 be used(see page 12). Due to the overlap of 2 FT.MIN.ABOVE `HIGHEST POINT OF the joints, subtract 1-1/4 inches from each ROOF WITHIN 10 FT. Chimney Section's height to calculate in- 3 Fr.mix 111. 1o. F stalledheight. ABOVE ROO-�_ CHIMNEY PLACEMENT Fig When deciding the location ofyour chimney, try to avoid modifications to roofbeams and other structural components ofthe building. CHIMNEY ENCLOSURE REQUIREMENTS Through Rooms: Interior chimneys shall be enclosed where they extend through closets,storage areas,occupied spaces,or anyplace where the surface ofthe chimney could be contacted by persons or combustible materials.Maintain at least a2-inch air space between the outer wall ofthe chimney and the enclosure (Fig2). Multi-Story: Consult local building codes for requirements in your area. In the U.S.,the National Fire Protection Association Standard#211 states: "Factory- built chimneys that pass through floors ofbuildings requiring the protection of vertical openings shall be enclosed with ap- 10/ proved walls having afire resi stance rating ofnot `_ less than one hour when such chimneys are located in a building less than 4 stories in height, and not less than 2 hours when such chimneys are „dp-Villp-4-11P- located inabuildingmorethan4stories inheight." ./%� INSULATION rII In Canada, except in single-family and two- ATTIC ♦ SHIELD family dwellings,chimneyswhich extend through SPAC��414 . �� another story must have an enclosure with afire 0 FIRESTOP RADIATION resi stance rating equal to or greater than that of SHIELD the floor or roof assembly through which they OCCUPIED (INSIDE) SECOND pass. FLOOR Cold Climates: In cold climates, chimneys mounted on an outside wall shouldbeenclosedin1114 ENCLOSUREMUST HAVE 2 INCHES OF TWE a chase. Exterior chases reduce condensation CLEARANCE and creosote formation,and enhance draft. In- % CEH ,YAND WALL dude an access door by the Tee Cap for chimney FIRST cleaning(Refer to Fig 23,page 17). FLOOR SUPPORT BOX Fig 2 4 STOVE RECOMMENDATIONS Follow the stove manufacturer's instructions. The requirements stated below pertain to all stoves or other appliances installed with DuraTech Chimney systems. Choice:Choose an appliance that is listed by a recognized testing laboratory,is appropriate foryourneeds,and is not larger than required. Installation: Once the chimney system is in place, install the stovepipe to connect the appliance to the chimney as described in the appliance manufacturer's instructions. Be sure to maintain all required clearances. Flues:Connect only one solid fuel appliance per chimney. Operation:Followthe appliance manufacturer's instructions for maximum effi- ciency and safety. Overfiring can damage the appliance,stovepipe and chimney. Fuels:Do not burn driftwood,plastic,or chemically treated wood such as railroad ties. They are corrosive to your appliance,stovepipe and chimney. Followthe appliance manufacturer's instructions and safety manual in regards to fuels.Not all appliances are equipped to burn coal. Coal with a low sulfur content willreduce the possibility ofcorrosion. Mobile Homes:Please read the appliance manufacturer's instructions and safety manual carefully.Not all appliances are listed for use in mobile homes. STEP-BY-STEP DIRECTIONS There are five general types ofDuraTech Chimney installations: 1. Ceiling-supported 2. Roof-supported 3. Tee-supported(through-the-wall) 4. Masonry Fireplace 5. Zero-Clearance Fireplace Review the step-by-step directions beforebeginningyourinstallation. CEILING SUPPORTED 1. Place Appliance:Position the appliance according to the manufacturer's instructions. The flue outlet collar should be placed between the rafters orj oists above, if possible. 2.Frame Support Opening:Drop a plumb bob to the center ofthe appliance's flue outlet and mark this center point on the ceiling. Refer to Table 2 for specific framing and clearance dimensions. Mark appropriate cutting lines around the center point. Cut a square hole in the ceiling for the Support Box. Frame a level, square opening centered over the hole which you have cut. (Figures 3 and 4). 3.Install Support:Forinstallation into a flat ceiling,you may use either theRound SupportBox,theFlatCeiling SupportBox,or the Square Ceiling SupportBox.The 5 CHIMNEY _41110ADJUSTABLE CAP I-I FLASHING STORM COLLAR CHIMNEY till r=77-3 Q SECTIONS o •f ! j ATTIC I T L INSULATION MINIMUM OF 3 =�,, SHIELD IINCHES BELOW FINISHED CEILING I18 INCHES MINIMUM �� Iii FOR SINGLE-WALL • STOVEPIPEIII �{ { FRAMED n OPENING ROUND SUPPORT BOX - ROUND TRIM Fig 3 �O� COLLAR Flat Ceiling SupportBox is primarily used for Oil Appliances and comes unpainted. Forthe Square Ceiling SupportBox,refertothe Square ceiling installation below. The Round Ceiling Support Box has the option of a square or round Trim Collar available(Fig 5). The bottom of the Round Support Box must extend at least 3 inches belowthefini shed ceiling.Level the SupportBox and secure it to the framing using at least three 8-penny nails per side(min.of 12 total). Alternatively,you may use 1-1/2"#8 wood screws(min.of 12 total),instead ofnails.Next,secure the Trim Collar(round or square)to the framing members using the(4)1"long,round-head wood screws provided(Fig 6). For installation into a cathedral ceiling,you mustusethe Square Ceiling Support Box and the two-piece Trim. The bottom ofthe square portion ofthe Support B ox must be aminimum of2-inches lower(roundportion is an additional 3 inches lower) than the finished ceiling atthe lowest side ofthe penetration(Fig 5&6).Level the JOISTS& Support Box and secure it to the framing using ��� FRAMING atleastthree(3)8-penny nails per side(minimum ��� of 12 nails total),or a minimumof(3)#8, 1-1/ Mr 2"wood screws. Adjust the overlapping U- shaped"Trim pieces so they coverthe Support Fig 4 3-INREQUIRE UIRELOWg Box,and secure them tothe framin members DD BELOB FINISHED CEILING 6 401/ 1 411111111W 3 INCHES MIN BELOW FINISHED CEILING ROUND SUPPORT BOX ROUND SUPPORT BOX WITH SQUARE TRIM WITH ROUND TRIM COLLAR Fig 5 COLLAR using the(6)1-1/4"long,round head wood screws provided(see Fig 6). 4.Frame Openings:Frame openings in each ceiling or floor above the Support Box(Fig 7). These openings are to hold the Firestop Radiation Shield and Attic Insulation Shield. Locate each opening by dropping a plumb bob to the four corners of the opening below. Maintain the minimum clearances and dimen- sions as specified in Table 2. If Elbows must be used to avoid an obstruction, refer to the Offset Elbow Installation section. 5. Cut Roof Opening: Cut an opening in the roof directly above the opening below, and at least 4 inches larger than the chimney's outside diameter to provide at least a 2-inch clearance all around the chimney. The chimney must be centered within this opening and maintain the 2-inch clearance to combustibles. 6.Install Firestop Radiation Shield: A Firestop Radiation Shield i s required in multistory installations at each floor penetration above that where the Support Boxislocated.Example: in a multi story home where the appliance isonthe ground floor(SupportBox is in the 1 stfloorceiling),youwould need aFirestop Radiation Shield at the2ndfloorceiling,and at the 3rd floor ceiling,etc.,including where the chimney penetrates into the attic.Figure 7 shows atypical 2-story installation with an attic. Note:a Firestop Radiation Shield is not installed where the chimney penetrates through the roof. The Firestop Radiation Shield is installed on the underside ofthe ceiling/floorframing,with the cylindrical"tube"portion ofthe shield Fig 6 SQUARE CEILING SUPPORT BOX WITH ROUND CEILING TRIM FRAME IN SUPPORT WITH PLACE TRIM IN PLACE MINIMUM INCHES BELOFOW2 FINISHED CEILING WOOD SCREWS WOOD SCREWS ARE REQUIRED ARE REQUIRED 7 54 pointing upward (Fig 8). Use a Table 2 minimum of either(1)8 penny nail FRAMING DIMENSIONS FOR CATHEDRAL or(1)#8,1-1/2"wood screws per CFR ING SUPPORT BOX,FLAT CEILING SUPPORT corner.RefertoTable2forframin BOX,ROUND SUPPORT BOX,WALL THIMBLE, g AND FIRESTOP RADIATION SHIELD requirements. 7.Assemble Chimney Sections: cffilsINEYINsinE 5" 6" 7" 8" Lower the female end of the first DIAMETER Chimney Section in the Support FRAMED " 1/4" 1/4" " OPENING 11 1/4 12 13 141/2 Box (Fig 9). It will twist-lock x x x x clockwise onto the maleendofthe DIMENNSSIEONS 111/4" 121/4" 13 1/4" 141/2" Support Box. Turn Pipe Sections firmly clockwise to lock them to- gether. Sheet metal screws are not required,but they may be used to reinforcetheconnection,ifdesired. CAP-_ ADJUSTABLE — Use only 1/2" (or shorter) sheet - STORM _ v�� FLASHING /`. metal screws. Donotpenetratethe COLLAR innerlinerofthechimney. i EY SECTION 8.Install Attic Insulation Shield: Install the Attic Insulation Shield is s ATTIC required where the chimney passes IN r WIELDN 2 INCH MINIMUM into an attic. Its purpose is to r CLEARANCE TO _ � prevent debris and insulation from i ENCLOSURE 111W0 getting too close to the chimney FRED (Fig10). An installed Attic Insula- �j��� tios eldis15incheshi .Inattic \'\�` `�� FIRESTOP areas where this shield cannot fit, -- ' -- RADIATION SHIELD you must encl ose the attic portion , MINIMUM OF3 `�> INCHES BELOW ofthe chimney in a framed enclo- ' FINSHED CEILING CHIMNEY sure. If the chimney is fully en- SECTION closed through the attic an Attic - 18 INCH MINIMUM FOR SINGLE WALL Insulation Shield is not required. If �I STOVEPIPE \ the chimney passes into the attic, \ l install the Attic Insulation Shield as �..17, follows: FRAMED a.Ifthe Firestop Radiation Shield ROUND =' OPENING extends above the attic floor, no SUPPORT BOX Fig 7 8 modifications are necessary. The Firestop Radiation Shield will fit inside the Atti c Insulati on Shield. FRAMING b.Assemble Chimney Sections until at 1 east 18 inches of 4 chimney extends above the Firestop Radiation Shield. c.Extend the Firestop Radiation Shield tube extension `♦ (keep at least 1"overlap),and secure in place using sheet }� FIRESfOP metal screws. 11.4 RADIATION SHIELD d. Slip theAtticlnsulation Shield over the Chimney and 411110D Firestop Radiation Shield until the base sits squarely on the framed opening(Fig 7& 10). i Fig 8 e. Secure the Attic Insulation Shield to the top of the framed opening using at least(3)8-penny nails or(3)#8,1-1/2"wood screws per side(Fig 10). f.Wrap the Collar ofthe Attic Insulation Shield around the chimney and fasten it loosely. Slide the Collar down to meetthe Attic Insulation Shield. Slip the tab through the adjacent slot and fold it back to tighten and secure the Collar(Fig 11). 9. Attach Flashing:In new construction,assemble the Chimney Sections to a point above the roof,then slip the Flashing over the chimney. On an existing roof, center and install theFlashing before extending the chimney above the roof.Allow space to permit sliding the next Chimney SectionupthroughtheFlashing. Always insure the chimney remains vertical(use a level),and that atleasta2-inch clearance to combustible materials is maintained all around. Install the upper edge of the Flashing under the roofing.Nail to the roof along the upper edge and down each side with 1-inch roofing nails.Do not nail the lower edge ofthe Flashing(Fig 12). Be sure to followlocal building practices,as needed. Seal all nail heads with a non- hardening waterproof sealant. On flat or tarred and graveled roofs,nail and seal the Flat RoofFlashing to the roof on all sides with roofing compound. Do not put screws through the Fl ashing into the Chimney Pipe. 10. Finish Top:Apply a high-temperature(500°F),non-hardening waterproof TWIST CLOCKWISE TO TIGHTEN1111 r ATTIC INSULATION \�/ SHIELD • .4° 6 ROUND \0 ^•` SUPPORT BOX Fig 9 1111g Fig 10 9 sealant around the chimney at the point where the Storm — Collar will meet the chimney just above the Flashing. (Figures 12 and 13). Slide the Storm Collar down over the chimney to the top of the Flashing.Tighten and seal the Storm Collar against the sealant. Afterinstalling sufficient Chimney Sections to meet the height requirement(Fig 1), attach the Chimney Cap onto the top of the chimney by es Fig 11 holding the collar ofthe cap and twist locking it clockwise onto the chimney. Do not hold upper portion of the cap and twist,as this may damage the cap. The Chimney Cap can be removed for chimney cleaning as described inthe Chimney Maintenance section ofthe instructions.Use anExtended RoofBracket ifthe chimney extends more than 5 feet above the roof. (Figures 16 & 17 in the Extended Roof Bracket section). If you are located in heavy snow country,it is recommended that a"splitter"be installed,and should be fabricated from heavy gauge sheet metal(Fig 14).This willprotectthe chimney by routing the snow around it. This item isnot furni shed by Simpson Dura-Vent. 11. Enclosures:Enclose chimneys where they pass through occupied spaces, including closets. Always maintain at least a 2 inch clearance between the chimney and any combustible materials. Interior enclosures may be constructed with standard framing and sheathed with sheetrock or plywood. Use Wall Straps as needed to maintain a minimum oft inches ofair space between the chimney and combustible materials. tik PUSH COLLAR DOWN TO WI Fig 12 Fig 13 0'v+, FLASHING AND ROOFING SEAL WITH NON- FASTENERS ` `_ I HARDENING HIGH- TEMPEALANT SILICONE a`� Ibib..111%bw _1��` ADJUSTABLE `� -`` FLASHING "� OFFSET ELBOW INSTALLATION Elbows are manufactured in 15°and 30°angles measured from the vertical. A30° Elbowisthe largest that can beused in an offset.A30°Elbow may notbe combined with a 15°Elbow to make a 45°offset. Avoid Elbows if possible,since a totally vertical chimney is more efficient. When Elbows are necessary to avoid obstruc- tions such as rafters,ridgepoles,orj oists,usenomorethan 2 pairs ofElbowsin any one chimney system. 10 SPLITTER 1. Attach Elbows: Attach Elbow to Chimney — Section orotherElbowbytwisting clockwise until theylock firmly. Attach one Elbow tothe Chimney 111110°.1.11°.°11."117.1.111°- SPLITTER Section below,and align it for the offset.Elbows for DuraTech have a swivel feature that allow for 360° rotation at their base for ease of install ati on.Refer to Table 3 to determine the required offset length and attach an appropriate length(or lengths)of 0„� Chimney Section(s)above the Elbow. Themaxi- �1I/ TOP VIEW mum length ofchimney pipe between elbows is not to exceed 72”(maximum oftwo chimney sections only). Attach the second Elbow above the Chim- Fig 14 ney Section to complete the offset(Fig 15). 2. Secure Offset:Place the Elbow Strap's band around the angled portion ofthe top Elbow,then tighten the nut and bolt until the clamp is firm. Wrap the Elbow Strap end over an adj acent joist or rafter and secure it with at least(2)8-penny nails or(2)#8,1-1/2 screws. Do not add more Chimney Sections until the Elbows are supported. Be sure that the chimney remains vertical. Ifthere i s more than one Chimney Section between the Elbows,install a second Elbow Strap around the joint ofthe two Chimney Sections(Fig 15). ELBOW STRAP ELBOW ELBOW STRAP SECOND ELBOW STRAP ELBOW REQUIRED WHEN TWO amimm CHIMNEY TARE arm -� USED SECINIONS OFFSET 4 4 NOT MORE THAN 72 ` V At,' (2 SECTIONSINCHES MAX) ' itiNa: (INCHES)RISE Q 1111N TWO CHIMNEY _d OFFSET _ CHIMNEY SECTIONS (INCHES) SECTION Fig 15 EXTENDED ROOF BRACKET INSTALLATION If the chimney extends more than 5 feet above the roofline,an Extended Roof 11 Bracket must be installed at every 5-foot in- TABLE 3 crementofchimney height above the roofline, ELBOW OFFSET CHART Elbo.M le Chimney Length offset RI.. leaving no more than 5 feet ofchimney extend- From vim`°'Between ow, 15° 0" 2 161 ingabovethelastpipebracket. The Extended 15° 6" 31 2 t 1 Roof Bracket consists of the Pipe Band,the 15' 12" 4i 27 Adjustable Legs,and the RoofBrackets. 15' 18" 61 32 1. Mount Pipe Band: Slip the Pipe Band 15' 24" 8 384 around the chimney and secure by tightening 15' 36" 11 504 the nutandbolt. 15' 48" 141 614 2.Attach the Legs: The Adjustable Legs of 15° 48"+6" 151 663 the assembly will adjust from 67" to 114". 15° 48"+12" 17 721 Secure one end of each Leg to the Pipe Band 15' 48"+18" 181 78 using the nuts and bolts included(2per Leg). 15° 48"+24" 20 834 Position theAdjustablelegssotheyformap- 30° 0" 4 154 proximately a 60°angle with the chimney,and 30' 6" 61 20 with each other(Figures 16 and 17). Be sure 30° 12" 91 251 that there is at least 3"of overlap between the 30° 18" 121 301 top and bottom halves ofthe Adjustable Leg. 30' 24" 151 353 In order to secure Legs in proper position, 30° 36" 214 46 there is a hole provided in the outerleg where 30° 48" 271 561 the outer and inner halves overlap.Use 1/4" 30° 48"+6" 294 604 drill bit to drill through the inner leg at that 30° 48"+12" 32i 654 location.Use the nut&bolt provided to pin the 30° 48"+18" 354 71 AdjustableLegsinposition. 30° 48"+24" 38 76 3. Install Roof Brackets: Mount the two Roof Brackets where each of the Adjustable Legs meets the roof,using(6)1"roofing nails perbracket. Seal the nail heads carefully with anon-hardening,waterproof sealant. Attach the bottom end ofthe Adjustable Legs to the RoofBrackets using the nuts&bolts provided. ROOF SUPPORTED INSTALLATIONS There are two types ofRoof Supported Installations: (1)Using a Square Ceiling Support Box,and(2)Using a Roof Support. (1)For a Square Ceiling Support Box installation,make sure that the square box portion ofthe Support Box can extend at least 2"belowthe low side ofthe finished ceiling(Fig 19). The Support B ox must remain level,and the top edge ofthe box must coverthe edge ofthe roof's decking material. Square Ceiling Support Boxes are available in 11-inch,24-inch,and 36-inch heights. Mobile home chimney 12 f CHIMNEY EXTENDED ROOF CAP BRACKET ASSEMBLY PIPE BAND - AROUND CHIMNEY ,���� EXTENDED SECTIONADJUSTIBLE ROOF BRACKETXT LEGS ADJUST MUST USE E . �� ROOF BRACKET ADJUSTABLE / \t/-FROM 67 TO 114 IF OVER 5 F]'. `� LEGS INCHES WA) 60° Fig 16 Fig 17 installations are roof supported. Do not seal openings in flashing. 1. Place Appliance:Place the appliance in its proper location,referring to the manufacturer's instructions as to allowable distances from combustibles,etc. 2.Cut Openings:Cuta roofopening inyourdesiredlocation,just as in aCeiling- Supported Installation(Steps 1 through 5,page 5). If a separate ceiling and roof exists,as shown in Figure 18(Low Attic),first cut and frame a ceiling opening as described in Ceiling-Supported Installations(Step 2). Refer to Table 2 for clearance and framing specifications. Ifitis desired to install through a cathedral ceiling(Fig 19),then the hole is cut in the roof. 3.Install Support Box:Slip the Square SupportBox into the framed opening so the square portion projects at least 2 inches below the finished ceiling and rafters (bottom ofround portion is 5"below),and extends above the ceiling to framing or decking materials that it can be nailed to. Level the Support Box,and slit the corners to the roofline where they extend beyond it.Bend the flaps(created by the slitting)flushwiththeroof,and nail the SupportBox totheroof orframingwith at least three(3)8-penny nails,or(3)1-1/2",#8 screws,per side(Fig 20). Be sure to keep the Support Box level. Screw the trim sections into the ceiling(Fig 6). 4. Complete Installation:Refer to Steps 7,9& 10 in the Ceiling Supported Installation section to complete the Roof Supported installation. (2)A Roof Support is also used in installations where there is a cathedral ceiling, and a Square Ceiling Support is not desired. The Roof Support allows the DuraTech chimney to comedown into the room below the level ofthe ceiling(Fig 21). The Roof Support can support a maximum of 45 feet ofDuraTech Chimney total,and maximum of20 feet below the support. If a taller stack ofDuraTech Chimney is required,you must use a Square Ceiling SupportBox instead. 13 1 f I • F‘ CHIMNEY CAP.--__________.......411,1f ADJUSTABLE lt;--,==1 FLASHING STORM COLLAR t. ,'11kIIIIPF> ?" — CHIMNEY ?,. _ SECTION Q 3 4 , 4'- Ii 1...1111"-..- is _ SECTION s SQUARE PORTION OF- f CHIMNEY �� SUPPORT BOX NEEDS A iL MINIMUM OF 2 INCHES \ _ CLEARANCE TO �/ \ ' FINISHED CEILING \�i1. 18INCH MINIMUM SINGLE-WALL €- ■I STOVEPIPE CLEARANCE FOR i- \E ,I, FRAMED OPENING SQUARE CEILING z,. SUPPORT BOX (..9 Fig 18 ADJUSTABLE CHIMNEY CAP—_-, FLASHING ,',. iii► STORM COLLAR ����410 CHIMNEY SQUARE PORTION OF SECTION JL- SUPPORT BOX NEEDS A MINIMUM OF 2 O F;, i' INCHES CLEARANCE t TO LOW SIDE OF , FINISHED CEILING ��_ CHIMNEY INN IAMMINIIIIIW O� / SECTION I8 INCH MINIMUM �/�// CLEARANCE FOR SINGLE-WALL �� ' ■( STOVEPIPE /Itoil .R,, QUARE CEILING SUPPORT BOX Fig 19 ., 14i. i i. S zI t i { 4 1.Cut and frame opening to provide a minimum 2" clearance on all sides of the chimney pipe. Note: i.�''�.►. Openingin finished ceiling should be circular/oval in i order for it to be covered by Trim Collar. 2. Bolt on the Roof Support Brackets to the Roof -, ' ASupport Band usinthe supplied hardware. Attach4� r the Roof Support Brackets to roofusing(4)8 penny Fig 20 nails or(4)#8, 1-1/2"screws per side(Fig 21). 3. Determine how much DuraTech Chimney will be extending into the room (minimum of3"b el ow the ceiling). Be sure to maintain the proper clearance to combustibles(walls and ceilings)forthe connector pipe. Once you have identified the proper height for your installation,attach the ofthe Roof Support Band to the Chimney Section by tighteningtheBolt,and secure it by using(4)supplied sheet metal screws. 4.Attach desired length ofChimney Sections above andbelowthe rooflevel(max. of45'total,20'below the support). To transiti on to the Connector Pipe,attach the Finishing Collar by twistlocking ittothebottom section ofDuraTech Chimney. 5. Slide Trim Collar overtheDuraTech Chimney and attach the Trim Collar to the ceiling using(4)1-1/4" screws provided(Fig 21). 6. Refer to Steps 10&11 in the Ceiling Supported Installation section(page 9) to complete the Roof Supported installation. Alternative Installation Location for Roof Support: The Roof Support may be used at the bottom of a Chimney installation(Fig 22). This may be useful for some USE 4 NAILS(OR SCREWS)ON EACH SIDE OF SUPPORT 111 -17pI ` C ► TIGHTEN BOLT�,/ .1�, 1 / ` ON ROOF � '�� ore SUPPORT BAND ��ROOF SUPPORT SUPPORTS 1011 >>AND BAND) �/ ROOF SUPPORT '''''"---01110) . TRIM COLLAR SECURE ROOF\ �/ � ;, ��� SUPPORT BAND II TO CHIMNEY FINISHING USING 4 SHEET ��, OPENING IN ROOF DURABLACK COLLAR METAL SCREWS `/// WITH MINIMUM 2" SLIP CONNECTOR CLEARANCE ON ALL Fig 21 SIDES 15 basement installations. Maintain a mini- DURATECH CHIMNEY PIPE mum of 2"clearance to combustibles at FLOORING ROOF all times. The DuraTech Chimney needs ,r SUPPORT to extend a minimum of 3"below the fin- �� I " ished ceiling or exposed framing members. 41�ilII�,,� ��_ Please note that you cannot extend the chimney all the way to the appliance-you l� FRAMING must have some connector pipe. MEMBERS(ALL SIDES) 1. Cut and frame opening to provide a minimum of2"clearanceonall sides ofthe chimney. Be sure to maintain the proper MINIMUM CEILING OF 3" FIRESTOP clearance to combustibles for the OR EXPOSED FRAMING connector pipe. 2.Bolt on the Roof Support Brackets to Fig 22 the Roof Support Band using the supplied hardware. Attach the Roof Support Brackets to floor using(4)8 penny nails or(4)#8,1-1/2"screws per side(Fig 22). 3. Determine how much DuraTech Chimney will be extending into the room (minimum of3"bel owthe framing),and attach the ofthe Roof SupportBandtothe Chimney Section by tightening the B olt,and secure it by using(4)supplied sheet metal screws(Fig 21&22). 4.Install the specialized Firestop below the finished ceiling or framing members. The Firestop can only be used when installed with the Roof Support in this type of installation. Use a standard Firestop Radiation Shield at all other locations. 5.Follow steps 4,5&6 for the Roof Support Installation(page 15). TEE-SUPPORTED INSTALLATIONS Tee-Supported installations are used when passing through a wall to an outside chimney. The Tee Support can hold a maximum of 60 feet ofDuraTech Chimney. The Tee Supportand Wall Straps are adjustable,allowing from 2"-6"ofclearance between the chimney and the wall,as needed to fit your installation. There are two options when installing a Tee-Supported installation:the Tee Support above the Tee, or the Tee Support below the Tee. The required parts and general configuration are as shown in Figures 23,24,25 and 26. 1. Place Appliance:Position the appliance according to the manufacturer's instructions. It is a good idea to try to position the appliance so it will allow the chimney to line up centered between studs. 2.Locate,Cut&Frame Opening: Determine the location where the chimney 16 8 will pass through the wall. The chimney MINIMUM 6 INCHES CLEARANCE should pass through the wall, centered BETWEEN CAP AND 1 CHASE TOP CHASE TOP between two studs. The height of the FLASHING Imo_ C penetration can bedeterminedbypositioning MMIIIIIMme.— sections of stove pipe until you have the • aLm►1 _ desired configuration(refer to the appliance rI-__/ I EXTERIFRAMEDOR 11111♦1111♦1111. ENCLOSURE manufacturer's installation instructions for ra: restrictions on stovepipe). Cut and frame an MT El TYPICAL THRU- . SUE-WALL TEE j opening in the inner and outer wall s at this ��JII.II SUPPORTED location. Referto Table 2 a e 8 forthe INSTALLATION appropriateframingdimensions. I' I DOORFOR3.)(I1sta11WallThllilhle:TheWallThimble ;} � CLEANING isathreepiece unit which includes the cover ;;�•� plate,sleeve extension,and the back portion I�I. ;t,_ Fig 23 with shield. On the outside wall,install the back portion of the Wall Thimble. Center the back portion of the Wall Thimble (with shield inside wall)in the framed opening ofthe outside wall. Be sureto seal the flange ofthe Wall Thimble around the wall by using anon-hardening waterproof sealant.Attach the back portion ofthe Wall Thimble to the outside wall using at least (4)8-penny nails or(4)#8, 1-1/2"wood screws. Depending on the thickness of your wall,you will need to adjust the shield extension to insure that you have a continuous shield throughout the wall penetration.You may field-fabricate alonger extension tube if needed. Adjustments can be made by sli ding the extension in or out ofthe back portion ofthe shield. Verify that the shield extension reaches the 111., CHIMNEY SECTION TEE BRANCH (MUSC PENETRATE 111 A MINIMUM OF06 CHIMNEY TEE INCHES INTO ROOM) ,- WALL THIMBLE ASSEMBLY USE 8-PENNY NAILS OR#8,2-I/I" WOOD SCREWS.USE 4 FOR EACH ����� ' SUPPORT LEG. �� � TEE SUPPORT IS ADJUSTIBLE TO J ALLOW FROM 2"-6"CLEARANCE �� I' FROM CHIMNEY TO WALL TEE CAP _0 Fig 24 FINISHING COLLAR 17 I rI Fig 25 INSIDE OUTSIDE •; WALL \� �- THIMBLE : COVER CHIMNEY G" I*11 PLATEfTEEFTMSHING $111 011 > L I TEE BRANCH I: BACK OP WALL (MUST EXPEND THIMBLE(SECURE ` AT LEAST'6 WITH 4 NAILS OR 4 INCHES INTOROM) SHIELD SCREWS) ROOM) EXTENSION front cover plate when the cover plate is in position. Do not install cover plate at this time. When the shield extension is in position,secure it to the b ack portion of the shield using(4)sheet metal screws(Fig 25). 1 4.Install Tee Support:Install the Tee Support on the outside wall. Position Tee Support sothatthe chimney Tee will be centered inside the Wall Thimble(Figs 24, 25,&26). The Tee Support may be installed either above the Tee or below the 1 1 Tee(within one pipe section),as seen in Figure 26. Important:Verify that Tee Support is level,and secure the leg brackets of the Tee Support to the wall using (4)#8,2-1/2"screws for each side. Slide support b ase overleg brackets to adjust for desired clearance to wall,and secure by tightening bolts. (Figs 26&27). 5. Install Tee and Cleanout Chimney Section: Twist lock the Tee onto a desired length ofChimney tobeused as the cleanout section.Use only one chimney section(any length)to attach to bottom ofthe Tee. Tighten support band around TEE SUPPORT MAY BE INSTALLED INSI WITH LEG BRACKETS ABOVE OR INSTALLATION c WITH TEE BELOW � BELOW SUPPORT PLATE AS SHOWN ►( WITH TEE ABOVE TEE SUPPORT �� TEE SUPPORT (SHOWN WITH LEGri ADJUSTABLE WLL /,/r (SHOWN WITH LEG BRACKETS -ALOWS "-6" BRACKETSMOUNTED ABOVE �' CLEARANCE TO WALL00,, MOUNTED BELOW SUPPORT PLATE) `� SUPPORT PLATE) I I` I I I I � �yl 8P#ES(,"`WOOD �/ SCREWS-2 PER SIDE \ I METAL 18CREWS TO SECURE BAND /i el / �.� AROUND CHIMNEY �... ADJUSTABLE TEE / il USE 1/2"SHEET SUPPORT ALLOWS 2"-6" `I METAL SCREWS , ® CLEARANCE TO WALL , TO SECURE BAND 8-PENNY NAILS OR#8,2-1/2" I , TO SUPPORT BASE Fl 26 WOOD SCREWS-4 PER SIDE 1 g `. CLEANOUT CAP ,. 18 1 G I 1 1i '._ , chimney section at proper height to insure , EXTENDED ROOF SUPPORT that Tee is centered through Wall Thimble —1-. BRACKET (Fig 25&26).Use the 1/2" sheet metal - I ADJUSTABLE WALL STRAP screws providedto insure alight connection between support band and chimney 2INCHES ,I ADJUSTABLE MINIMUM i1 FLASHING section. Connect support b and to support _ base using the 1/2" sheet metal screws provided(Fig 26). Twist lock Tee Cap 6 INCHES p�l� 2 INCHES MINIMUM intobottomofChimneyCleanoutsection. INTO MUM I INIi�■ FRAMED CHASE 6.Install Branch onto Tee:From inside `�"'m IIIII ADJUSTABLE 11:GM TEE SUPPORT the house,attach the Chimney Branch(a ' ACCESS DOOR 12"or 18"Chimney section,depending on 1.'1 111‘ FOR CLEANING wall thickness, sitionedhorizontall l� Yused to pass through the wall)totheTee bytwist Fig 27 locking it clockwise.Important: The Chimney sectionused to penetratethrough the wall must extend at least 6"into the room(Fig 25&27). Use high-temperature sealant(500°F)to seal between the Wall Thimble and the Chimney on the outer wall. 7. Install Cover Plate and Finishing Collar: After the Chimney Branch is secured in place(penetrating at least 6"into the room),slide the CoverPlate over the Branch and attach it to the framing using(4)1-1/4"long,round head wood screws.Be sure that the Branch is centered in the opening ofthe CoverPlate. Twist lock the Finishing Collarontothe female end ofthe Chimney Branch by twisting clockwise. 8. Complete Chimney:Attach the Chimney Sections as in Step 7 in the Ceiling Supported Installation section(page 8). Secure the chimney to the wall with Wall Straps at a minimum of 8-foot intervals and maintain at least 2 inches of clearance to combustible materials. The Wall Straps are adjustable to allow from 2"-6" clearance to combustibles. Slip the Wall Straps around the chimney,tighten the bolts,adjust the clearance,and fasten the Wall Straps to the wall with(4)#8, 1- Fig 28 I. :moi • . Apo, N. , - ,_._ ALLOW A MINIMUM Oil F-2 INCHES MINIMUM OF 2 INCHES AIR 2 INCHES MINIMUM-- SPACE ON ALL SIDES 19 1/2"long wood screws. Once the chimney is at the minimum height specified in Figure 1,attach the Chimney Cap onto the top ofthe chimney by holding it by the collar and twist locking it clockwise onto the Chimney Pipe. Ifthe chimney penetrates an overhang,frame for at least 2 inches of cl earance,and install Flashing and Storm Collar as described in Steps 9&10 for Ceiling Supported Installations (page 9). Another option is to cut away the overhang for a 2-inch clearance(Fig 28). Ifthe chimney extends more than 5 feet above the top Wall Strap or Flashing, use an Extended Roof Support Bracket(See page 11). 9. Install Chase Top Flashing: It is recommended that a Tee Supported Chimney be enclosed in a chase. If a chase enclosure has been constructed,you can either use a standard flat-roof flashing,or you can use a Chase Top Flashing. Using a Chase Top Flashing allows for a lower profile forthe chimney. The Chase Top Flashing has an opening that is 3" larger in diameter than the DuraTech Chimney. Ifthe Chase Top Flashing can fit over your chase enclosure as required (Fig 29)then install as directed,or trim as needed. However,if the Chase Top Flashing is small erthanyour chase enclosure,youwill need to provide a galvanized sheet capable of covering your chase and overhanging the sides by 1/2-3/4 inch. Attach the Chase TopFlashingtothe galvanized sheetusing appropriate sheet metal screws and non-hardening waterproof sealant. Use the Chase Top Flashing ALLOW A 1 INCH AIR Spacers to allow the proper air-gap clearances GAP BETWEEN STORM COLLAR AND on the galvanized sheet.The Chase TopFlash- CHASE TOP FLASHING ing Spacers are available to insure that the 3/8 INCH AIR SPACE ESTABLISHED BY SPACERS STORM CHIMNEY CAP COLLAR 41. CHASE TOP FLASHING k W II 1/4 INCH h�- AIR SPACE CHIMNEY SECTIONS j SPACER • �' 3/8 INCH �I�_ 6 INCH MINIMUM] � CLEARANCE _� �<!(\ BETWEEN BOTTOM FRAMED CHASE OF CAPAND CHASE ENCLOSURE TOP FLASHING 1/4 INCH Fig 29 20 A proper air-gap is maintained.Figure 29 displays in some detail,how these air gaps are established using the Spacers and Chase Top Flashing. Secure the Chase Top Flashing to the chase using a sufficient number of#8,1-1/2"wood screws,being careful to insure the thr gap is maintained between the flashing and the chase. Seal the screw heads with non-hardening sealant. When installing the Storm Collar, allow a 1"air space between the bottom ofthe Storm Collar and the Chase Top Flashing. MASONRY FIREPLACE INSTALLATIONS 1. Determine Chimney Size:Use Table 4 to determine the correct diameter chimney foryourfireplace. 2.Mount Anchor Plate:Chimneys for masonry fireplaces begin with an Anchor Plate.Make sure the surface ofthe masonry chimney has a level surface on which to attach the Anchor Plate. Ifthe top ofthe masonry does not have a level surface, thenyou will need to modify the masonry accordingly.CentertheAnchorPlate over the masonry flue opening,and seal the Anchor Plate with a high-temperature (1000°F)sealant. Secure AnchorPlate with(4)1/4"x 2"masonry anchors(Fig 30).Itis very importantthattheAnchorPlate is level.Be suretomaintain a 1"min. clearance to combustibles from the Anchor Plate. 3. Attach Chimney: Twist lock the first Chimney Section clockwise onto the AnchorPlate. Table 4 EXAMPLE SHOWS FIREPLACE OPENING AS 36 INCHES WIDE, 4141 30 INCHES HIGHT,AND THE CHIMNEY HEIGHT AS 20 FEET. tHE CORRECT FLUE SIZE FOR THE SAMPLE PROBLEM IS 12tV INCH DIAMETER CHIMNEY 36 CHIMNEY HEIGHT El FIREPLACE T 50 40 72 OPENING 30 A` -_ 60 � WIDTH 150:_\` .__ 48 10��,1-\—MTW_42 8 4andI MBdW. 36 16 \_W-�`MW_I-AE24 14 -_\�r�\�n��__4 18 �Ore_\\-►MNM=.48 11:_WA`_ M.W42 CHIMNEY 10 1W30 H k \ � �% DIAMETER `-``- 24 FIREPLACE %\� � V 8 OPENING iti, HEIGHT ,\\``\`� / �i DOTTED LINE REPRESENTS SAMPLE PROBLEM "` `411P 21 r CHIMNEY SECTION MAINTAIN 1-INCH MIN. CLEARANCE FROM ANCHOR SHEET ANCHOR f PLATE TO COMBUSTIBLES PLATE METAL SCREWS(4 111 ANCHOR REQUIRED) 1 PLATE MASONRY _ ANCHOR BOLTS (4)REQUIRED 141L� (NOT1W FURNISHED) SEALANT � EXISTING / ���\ I MASONRY� CHIMNEY WITH LEVELED SURFACE \ Fig 30 • Fig 31 4. Finish Chimney: Install the rest of the chimney as directed in the Ceiling Supported Installation section,Steps 4 through 10(page 7).Refer to Figure 1 and Table 4 for chimney height requirements. Always maintain at least 2 inches of clearance to combustible materials, and enclose the chimney where it passes through occupied areas.Use aWall Strap for every eight(8)feet ofchimney height. ZERO-CLEARANCE FIREPLACE INSTALLATIONS 1. Manufacturer's Instructions: Carefully read and comply with the manufacturer's installation instructions for your fireplace.Be surethatDuraTech is approved for use with your appliance. 2.Anchor Plate:Attach an Anchor Plate to the fireplace top with(4)5/8"sheet metal screws(Fig 31).Check with the appliance manufacture about the use ofhigh temperature sealants. 3. Chimney Sections:Attach a Chimney Section to the Anchor Plate by twist- locking clockwise. 4. Completion:Install the remainder of the chimney as instructed for a standard Ceiling-Supported installation, (using a Firestop Radiation Shield in the 1st floor ceiling instead of the Support Box). Always maintain at least 2 inches of clearance to combustibles, and enclose the chimney where it passes through occupied areas. CONNECTION FROM APPLIANCE TO CHIMNEY SYSTEM 1. Single Wall Stovepipe: If single wall stovepipe is desired,Simpson Dura- Vent's"DuraBlack"single-wall stovepipe is recommended.The connection tothe Ceiling Support Box,orFinishing Collar i s made with aDuraBlack Slip Connector or a Snap-Lock Adapter. The beaded end of the Slip Connector or Snap Lock 22 Adapter slips into the opening in the Ceiling Support orFinishing Collar. Align the tabs on the Slip Connector or Snap Lock Adapter with the notches in the face of the SupportBox orFinishing Collar,pushitin and rotate to lock it in place.Further instructions for assembling DuraBlack Stovepipe are contained in their shipping cartons. Remember,the minimum clearance to combustibles for single wall stovepipe is 18 inches. 2.Close Clearance Connector Pipe(DVL): Simpson Dura-Vent manufactures a close clearance connector pipe, also referred to as"DVL". DVL may be positioned as close as 6 inchesto a combustible wall,and as close as 8 inchesto a combustible ceiling,provided the appliance installation instructions permitthis distance. In order to join this type of connector to the SupportBox orFinishing Collar,a DVL/DuraBl ack Chimney Adapter is required.The DVL/DuraBl ack Chimney Adapter slips into the opening in the SupportBox orFinishing Collar. Alignthetabs on the DVL/DuraBlack Chimney Adapterwiththe slots cutintothe face ofthe SupportBox or Finishing Collar,and push it in,and rotate to lock it in place.Detailed instructions for assembling the remainder ofthe close clearance system are included intheDVL shipping cartons. 3.Connection to Oil-Burning Appliance:DVL is especially recommended for oil appliances because of the corrosive nature of oil-burning exhaust. When connecting to an oil burning appliance, refer to National Fire Protection Association Standard#211. Table 6-5.1.1 in NFPA 211 states that you must allow for 18" clearance to combustibles if you are using single wall vent connector. If,however,your appliance is Type-L Vent listed and you are using a listed Type-L Vent connector,then you are permitted to use the clearances as specified by theventlisting. CHIMNEY MAINTENANCE 1. Creosote and Soot: When wood i s burned slowly,it produces tar and other organic vapors,which combine with expelled moisture to produce creosote. The creosote vapors condense in the relatively cool chimney flue ofa slow-burning fire.Asaresult,creosote residue accumulates on the flue lining.When ignited,this creosote makes an extremely hot fire. 2.Access: Chimneys must be installed so that access is provided for inspection and cleaning. 3.When to Clean: The chimney should be inspected at least once every month duringthe heating season to determine if creosote or soot has built up. Check spark arrestor screens at least every 2 to 4 weeks. If creosote or soot has accumulated, 23 r 4,4 it should be cleaned or replaced to reduce the risk of chimney fire. 4.How to Clean:Have your chimney cleaned by a certified chimney sweep ifyou have doubts about your ability to clean it. Use a plastic,wood,or steel brush. Do not use a brush that will scratch the stainless steel liner ofyour chimney. Scrub the sparkarrestorwithawirebrush.To remove the Chimney Cap for cleaning unscrew the four(4)screws that attach the cap's support legs to the cap base. The Tee Cleanout Cap can be removed by turning counter-clockwise.Be sure to replace Tee Cleanout Cap when you are finished cleaning the chimney. 5.Coal:To reduce corrosion in chimneys where coal isburned,clean the chimney thoroughly within 48 hours of shutting down the stove for the season. 6.Chemical Cleaners: Use chemical cleaners only as a last resort,and use only those which the manufacturer specifically warrants as being noncorrosive to the chimney liner. Simpson Dura-Ventwill assumeno liability fordamage resulting from the use of chemical cleaners. 7. In Case ofFire: Ifa flue fire occurs,close all appliance air inlets,and call your Fire Department. Do not use the chimney again,until it has been inspected for possible damage. 8.Painting:As an option,you can coat all exterior metal parts,with the exception ofthe Chimney Cap,with high temperature,rust proofpaint.Wash the metal with a vinegar and water solution before painting. Painting the chimney will help to increase chimney life. 9. Creosote Formation: Simpson Dura-Vent assumes no liability for any structural damage or roof contamination as the result of creosote formation. It i s the owner's responsibility to comply with inspection and cleaning requirements as described in these instructions,and those ofthe appliance manufacturer. 10.Warranty: Simpson Dura-Vent proudly offers a limited lifetime warranty on DuraTech Chimney components. Thewarranty includes all components manufac- tured by Simpson Dura-Vent except chimney caps,which are warranted for 5 years. For specific details,refer to the printed warranty included in the Chimney Product Catalog. Dura-Vent, DuraTech Chimney, DVL, Close Clearance Connector,and DuraBlack are the regi stered trademarks of Simpson Dura-Vent Co.,Inc. Illn SIMPSON DURA-VENT,INC. diPO Box 1510 (800)-835-4429 Vacaville,CA (707)-446 4740(FAQ 95696-1510 Dec 2005 Vicksburg,MS www.duravent.com L150 24